Vermont Castings VCS Series User manual

5801
VCS Users guide cover
30005801 1/13 Rev. 6 En
 
  





  
 


      
   



    


  
  


 
   
      



*Includes all colors.
5823
Built In cover




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 
  


  




30005801

 ...............................................................................................
 .............................................................................................3
 Important Warnings ..............................................................4
Clearance Requirements ......................................................5
Safety ...................................................................................6
Fuels ......................................................................................9
 Connecting the Gas Supply ................................................ 11
LP Gas Supply Connection ................................................ 11
Natural Gas Supply Connection .........................................1
Test for Leaks .....................................................................1
 Control Functions ...............................................................13
Lighting the Main Burners ...................................................14
Turning the Burners Off .....................................................15
Flare-ups ............................................................................15
Match Lighting the Main Burner ..........................................15
Lighting the Rotisserie Burner ............................................16
Match Lighting the Rotisserie Burner .................................16
Rotisserie Setup .................................................................17
Lighting the Side Burner .....................................................18
Lighting the Sear Burner ......................................................18
Shutting the Side Burner Off ...............................................19
 Methods of Cooking ............................................................0
Preparing Food for the Grill ..............................................1
Grilling Tips ........................................................................
Cooking Time Chart ..........................................................3
 Burners ...............................................................................6

Rotisserie Burners ..............................................................7
Side Burners .......................................................................7
Cooking Grids ......................................................................7
Drip Tray ............................................................................8
Stainless Steel Panels ........................................................8
Porcelain Enamel Castings ................................................8
Burner Adjustment ...............................................................9
 ....................................................................................30
 .............................................................................................3
Table of Contents

30005801 3
Parts Identification
5801
VCS users display
Lid
Cooking Grates
Warming Rack
Side Burner - 3-Burner Models
Sear Burner* - 4 & 5-Burner
Models
Sear Burner
Cover*
Side Shelf
Condiment Tray*
Burner Control Knobs
Rotisserie Control Knob*
Igniter
Console Light Button*
Condiment Tray*
Grill Light*
Side Shelf
Utensil Hooks*
Towel Bar*
*If equipped


30005801
4

The Signal Words used in this Manual, and their intended meanings, are as follows :
 Indicates that a failure to observe the safety instructions could result in death or cata-
strophic bodily injury.
 Indicates that a failure to observe the safety instructions could result in serious bodily
injury.
 Indicates that a failure to observe the safety instructions could result in property dam-
age or minor bodily injury.
 Designates important information relating to the safe use of the Grill.

Since this outdoor cooking appliance is movable, is fueled by natural or propane gas, generates
very high temperatures for cooking and emits carbon monoxide as a by-product of combustion,
prudent precautions must be taken to assure its safe use.
This Gas Barbecue Grill will provide you with many hours of pleasure and enjoyment, if it is used
in accordance with the Warnings and Operating Instructions contained in this Manual.
Always comply with all of the Warnings and Operating Instructions contained in this manual
to prevent personal injury or property damage.

•This Grill has been designed for OUTDOOR use only.
Never use this outdoor Grill inside any building, garage, shed, breezeway, or any other enclosed
area, to prevent a possible re and to prevent the possibility of carbon monoxide poisoning or
asphyxiation.
This outdoor cooking gas appliance is not intended to be installed in or on boats (any vessels).
This outdoor cooking gas appliance is not intended to be installed in or on recreational vehicles.
This outdoor cooking appliance is not for commercial use.
 Exposing an overlled or a disconnected propane cylinder to heat could cause venting of fuel
through the pressure release valve. Since propane vapor is heavier than air it tends to pool and, if ignited,
could produce a violent re or explosion.
Never install a propane cylinder in this grill if it is more than 80% full, as the contents may lack
adequate room for expansion when exposed to heat.
Never store a spare Propane Gas Cylinder in the cylinder-compartment of this Grill, because it
will be exposed to high temperatures when the Grill is in use.
The use of alcohol, prescription or non-prescription drugs may impair the ability to properly as-
semble or safely operate this appliance.
This appliance is not intended for and should never be used as a heater.



Warnings

30005801 5
Warnings


•  (i.e. where it is
enclosed in any type of construction), to prevent a re or gas explosion.
• 
 or recreational vehicle, to prevent a possible re and to prevent the possibility of carbon mon-
oxide poisoning or asphyxiation.
•  to prevent the accumulation of gas and a
possible re or explosion.
• 

• 
a combustible object (e.g., an awning or umbrella) or in
a covered area (e.g., a porch or gazebo) before lighting
it, to prevent a possible re.
• 
the overhang of a house, a garage or other structure be-
fore lighting it. An overhang will serve to deect are-ups
and radiated heat into the structure itself, which could
result in a re.
• 
36” (914 mm) away from any combustible materials or
surfaces before lighting it, and that no gasoline or other
volatile substances are stored in the vicinity of this Grill.
The temperature of a grease re or of the radiated heat
might otherwise be sufcient to ignite nearby combus-
tibles or volatile substances.
• 
combustion and ventilation air, but never position it in
the direct path of a strong wind.
•  to
prevent uncontrolled grease res from erupting.
•  or while it is still hot, to prevent possible
personal injury.
•  in the vicinity of this Grill
or in the vicinity of any other heat-generating appliances, because of the danger of starting a re.
• 
 or, in the absence of any applicable local Codes, with either the National Fuel Gas Code, ANSI
Z223.1/NFPA54, Storage and Handling of Liqueed Petroleum Gases, ANSI/NFPA 58; or Natural Gas
and Propane Installation Code, CSA B149.1; Propane Storage and Handling, CSA B149.2.
36" (1m)
36" (1m)
"
CLEARANCE

B13

30005801
6
 
• Never install a propane cylinder that is more than 80 % full, as the contents may lack adequate room
for expansion when exposed to heat. Propane vapor may then be vented through the pressure release
valve, which could accumulate in a pool and later result in a re or explosion.
Always instruct your certied propane fuel supplier to conrm by weight that your cylinder is not more
than 80 % full. An empty cylinder will weigh about 19 lbs., while a properly lled cylinder should weigh
no more than 39 lb.
• Never store a spare Propane Cylinder in the cylinder-compartment of this Grill. Exposing a disconnected
cylinder to heat could result in the venting of propane vapor through the pressure release valve, and
the resulting pooled vapor could cause a violent re. (No hazard is posed by the connected cylinder if
it is not overlled, however, as it tends to refrigerate itself while it is being used.)
Always conrm that all openings in the cylinder compartment of this Grill are free of any obstructions
that would restrict the circulation of ventilation air. Good ventilation will prevent any leaked propane
vapor (which is heavier than air) from pooling. Pooled propane vapor is a hazard, as it could explode
if ignited.
• Always store your spare Propane Gas Cylinders in an outdoor area that is well-ventilated, shady, cool
and removed from any heat source. Always store those cylinders in an upright position. Never store a
spare cylinder in the vicinity of this Grill, or in the vicinity of any other heat-generating appliance.
• Always consult the Rating Label on the back of the Grill to conrm which fuel must be used with
the Grill. Never operate the Grill with propane gas if it has been congured to use natural gas, to
prevent hazardous overheating.
• Always conrm that there are no gas leaks before lighting this Grill. Turn on the main gas valve
while the burner valves are set to the “OFF” position. Apply a 50/50 solution of liquid soap and
water to the gas supply line connectors with a brush or spray bottle, and watch for bubbles. If
bubbles appear, a leak is indicated.
• Turn off the gas supply and repair the leak. Repeat this test until no bubbles appear. Never use a
match or open ame to test for gas leaks.
• Always visually inspect the gas supply line for fraying, cracking or rodent damage before each use
of this Grill. If necessary, install a replacement hose and regulator obtained from the manufacturer
before lighting this Grill. This procedure requires the opening of a door (or doors) in the Grill.

• Always consult the Rating Label on the back of the Grill to conrm which fuel must be used with the
Grill.
• Never attempt to operate the Grill with natural gas if it has been congured to use propane gas, and
never attempt to use propane gas if it has been congured to use natural gas, to prevent possible bodily
injury.
• Always employ a qualied service agency to install all necessary natural gas supply plumbing, for safety
reasons and to assure compliance with all applicable Codes.
Safety




30005801 7
Safety

• Always promptly shut off the gas supply and immediately extinguish all ames if you smell gas.
• Always seek assistance from your gas supplier or your local Fire Department if the gas smell persists,
because of the danger of re or explosion.
• Always conrm that there are no gas leaks before lighting this Grill. Apply a 50/50 solution of liquid
soap and water to the gas supply line connectors with a brush or spray bottle, and watch for bubbles.
If bubbles appear, a leak is detected.
• Turn off the gas supply and repair the leak. Repeat this test until no bubbles appear. Never use
a match or open ame to test for gas leaks.
• Always visually inspect the gas supply line for fraying, cracking or rodent damage before each use of
this Grill. If necessary, install a replacement before lighting this Grill. This procedure requires the open-
ing of a door or doors in the Grill.
• Keep the fuel supply hose away from any heated surface(s).

• Always keep children and pets under close supervision when using this Grill, and never permit them
to come near the Grill while it is in use, as the exterior surfaces will be extremely hot.
• Always wear insulated protective mitts when working at the Grill, or when attempting to close a gas
supply valve after cooking has been completed, to prevent possible burns. Always use insulated pot
holders when handling containers of hot food.
• This appliance will be hot during and after use. Use insulated oven mitts or gloves for protection from
hot surfaces or splatter from cooking liquids.
• Always wear an insulated protective mitt when adding a smoking agent to a Smoker Box.
• Never store or use gasoline or other ammable or volatile substances in the vicinity of this Grill, or in
the vicinity of any other heat-generating appliance.



30005801
8
Safety

• Always conrm that this Grill has been grounded in accordance with applicable local Codes or, in the
absence of local Codes, with the National Electrical Code, ANSI/NFPA No. 70 or the Canadian Electri-
cal Code, CSA C.1, when an external electrical source is being utilized for the Rotisserie Motor.
1. Never immerse the power cord or power plug in water, or in any other liquid to protect against electric
shock;
. Always unplug the power cord from the outlet when not in use, and before cleaning the Grill. Always
allow the unit to cool before installing or removing any Rotisserie components;
3. Always contact the manufacturer for necessary repair services, if the unit has malfunctioned or has
been damaged in any manner, and never attempt to operate the unit with a damaged power cord or
power plug;
4. Never allow the power cord to contact a hot surface or to hang over the edge of a table, where it might
sustain damage;
5. Never use this Grill for any purpose other than the ones specically intended by the manufacturer;
6. Always connect the power cord to the Grill rst, and then plug it into the power outlet;
7. Always connect this Grill to an electrical circuit protected by a Ground Fault Interrupter (GFI);
8. Never remove the 3-pronged (grounded) power plug from the existing Rotisserie Motor power cord,
and never connect the 3-pronged (grounded) power plug to a -pronged adapter.
9. If it is necessary to use an extension cord, always select one that has a 3-pronged (grounded) power
plug; that is adequate for the power rating of the unit; and that has been approved for outdoor use, and
has a W-A marking.
10.Keep any electrical supply cord and the fuel supply hose away from any heated surface.
11.Electrical Grounding Instructions: This outdoor cooking gas appliance is equipped with a three-pronged
(grounding) plug for your protection against shock hazard and should be plugged directly into a properly
grounded three-pronged receptacle. Do not cut or remove the grounding prong from this plug.

Replacing the battery incorrectly might result in an explosion. Replace the battery only with the same or
equivalent type recommended by the manufacturer. Dispose of used batteries according to your local
environmental guidelines.



30005801 9
Safety

Never use Natural Gas in a Grill that
has been congured to burn Propane
Gas, (and never use Propane Gas in
a Grill that has been congured to use
Natural Gas) to avoid possible bodily
injury. Always consult the Rating Label
on the back of the Grill to conrm that
it has been congured to burn Propane
Gas.
Always install the pressure regulator
and Type 1 propane gas supply cou-
pling and hose that has been provided
with your Propane Grill, as pictured in Figure .
• Always install a standard 0 lb. propane cyl-
inder that has been equipped with a Type I
valve outlet as shown in Figure 3, and that is
1” in diameter and 18” in height. Always use
a propane cylinder that has been constructed
and marked in conformance with either the
specications for LP Gas Cylinders of the U.S.
Department of Transportation or the speci-
cations in the National Standard of Canada,
CAN/CSA-B339, Cylinder, Spheres and Tube
for Transportation of Dangerous Goods, as
applicable.
• Always conrm that your propane cylinder is equipped with a
shutoff valve terminating in a Type I propane cylinder valve outlet
connection, and that it has been provided with a collar to protect
the cylinder valve.
• Never install a propane cylinder in this Grill unless it is equipped
with a listed Overll Protection Device (OPD).
• Always have a new propane cylinder properly purged of air by
your certied propane gas dealer. Since a new cylinder is initially
lled with air, the air must rst be purged before it is lled with
propane.
• Always visually inspect the gas supply line for fraying, cracking
or rodent damage before each use of this Grill and, if necessary,
install a replacement hose and regulator obtained from the manu-
facturer prior to lighting this Grill.
• Always place a dust cap on the cylinder valve outlet whenever
the cylinder is not in use and always install the dust cap that was provided with the cylinder valve. The
use of an incorrect dust cap could result in leakage of propane.
"
,0TANK

Shutoff Valve
Collar
B15
Figure 3

"
HOSEREGULATOR

Check hose for breaks or
wear before each use.
Type 1 Connector
Regulator B14
Figure 2
To Main Burner
Manifold
To Side
Burner Valve
(if equipped)
"
QUICKCONNECTHOSE

B3
Figure 2a
Type 1 Connector
Check hose for breaks or wear
before each use.
Regulator
To Main Burner
Manifold
Quick Connect for Reg-
ular Side Burner and
Optional Side Burner of
Built-in Models

30005801
10
Never install a freestanding outdoor propane Grill in an “island” conguration, (i.e. where it is enclosed in
any type of construction), to prevent a re or gas explosion.
a) Never store a spare LP - Gas Cylinder under or near this appliance
b) Never ll the cylinder beyond 80% full; and
c) Always comply with these warnings, to prevent a re causing death or serious injury.
Always conrm that all opening in the cylinder-compartmet of this Grill are free of any obstructions that
would restrict the circulation of ventilation air. Good ventilation will prevent any leaked propane vapor (which
is heavier than air) from pooling. Pooled propane vapor is a hazard, as it could explode if ignited.
 
 

 ,
away from living quarters and in a well-ventilated, cool, dry area.
 

• 
• 
 whenever a propane cylinder has been disconnected.
• 

• 
• 
• 

• 

• 
• 

• 
 as shown in Figure 3.
Safety



NOTICE
Always have a certied propane gas supplier inspect and re-qualify your rellable propane gas cylinder
prior to each relling, in accordance with DOT or TC requirements for propane cylinders.