Vermont Castings VCS3505 User manual

50002972 7/05 Rev. 5 En
USER’S MANUAL for
Gas Barbecue Grill
Models
VCS3505, VCS3505BI, VCS4005, VCS5005/5010,
VCS5005BI, VCS6005
CERTIFIED
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Page i
FOR YOUR SAFETY
If you smell gas:
• Shut off gas to the appliance;
• Extinguish any open flame;
• Open lid;
• If odor continues, immediately call your gas supplier or fire department.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in
the vicinity of this or any other appliance.
An LP cylinder not connected for use shall not be stored in the vicinity
• Always read and understand the WARNINGS and SAFETY INSTRUCTIONS that
are contained in this Manual before attempting to use this Gas Barbecue Grill, to
prevent possible bodily injury or property damage.
• Always keep this Manual in or near the Grill, for convenient future reference.
Warnings

SIGNAL WORDS:
The Signal Words used in this Manual, and their intended meanings, are as follows :
DANGER: Indicates that a failure to observe the safety instructions could result in death or cata-
strophic bodily injury.
WARNING: Indicates that a failure to observe the safety instructions could result in serious bodily
injury.
CAUTION: Indicates that a failure to observe the safety instructions could result in property dam-
age or minor bodily injury.
NOTE: Designates important information relating to the safe use of the Grill.
IMPORTANT WARNINGS:
Since this outdoor cooking appliance is movable, is fueled by natural or propane gas, generates
very high temperatures for cooking and emits carbon monoxide as a by-product of combustion,
prudent precautions must be taken to assure its safe use.
• DANGER: This Grill has been designed for OUTDOOR use only.
Never use this outdoor Grill inside any building, garage, shed or breezeway, or inside any boat,
trailer or recreational vehicle, to prevent a possible fire and to prevent the possibility of carbon
monoxide poisoning or asphyxiation
• DANGER: Exposing an overfilled or a disconnected propane cylinder to heat could cause
venting of fuel through the pressure release valve. Since propane vapor is heavier than air it
tends to pool and, if ignited, could produce a violent fire or explosion.
Never install a propane cylinder if it is more than 80% full, as the contents may lack adequate
room for expansion when exposed to heat.
Never store a spare Propane Gas Cylinder in the cylinder compartment of this Grill, because it will
be exposed to high temperatures when the Grill is in use.
This Gas Barbecue Grill will provide you with many hours of pleasure and enjoyment, if it is used
in accordance with the Warnings and Safety Instructions contained in this Manual.
The essential Warnings and Safety Instructions are located throughout the pages of this Manual,
but some of the principal ones have been summarized below for your convenience:
Page ii
Warnings

A. SAFE LOCATIONS FOR USE OF THIS OUTDOOR GRILL
DANGER:
• Never use this outdoor Grill inside any building, garage, shed or breezeway, or inside any boat,
trailer or recreational vehicle, to prevent a possible fire and to prevent the possibility of carbon
monoxide poisoning or asphyxiation.
WARNINGS:
• Always confirm that this Grill is not positioned under a combustible object (e.g., an awning or
umbrella) or in a covered area (e.g., a porch or gazebo) before lighting it, to prevent a possible
fire.
• Always confirm that this Grill is not positioned under the overhang of a house, a garage or
other structure before lighting it. An overhang will serve to deflect flare-ups and radiated heat
into the structure itself, which could result in a fire.
• Always confirm that this Grill is positioned
more than 36” (1 m) away from any combusti-
ble materials or surfaces before lighting it, and
that no gasoline or other volatile substances
are stored in the vicinity of this Grill. The
temperature of a grease fire or of the radiated
heat might otherwise be sufficient to ignite
nearby combustibles or volatile substances.
• Always locate this Grill where there will be
ample combustion and ventilation air, but
never position it in the direct path of a strong
wind.
• Never allow the Grill to operate while unat -
tended, to prevent uncontrolled grease fires
from erupting.
Never attempt to move this Grill while it is in
operation or while it is still hot, to prevent possible
personal injury.
• Never store or use gasoline or other flammable
or volatile substances in the vicinity of this Grill or in the vicinity of any other
heat-generating appliance, because of the danger of starting a fire.
• Always confirm that the installation of this Grill conforms with the requirements of all local
Codes or, in the absence of any applicable local Codes, with either the National Fuel Gas Code,
ANSI Z223.1/NFPA54, or CAN/CGA-B149.1, Natural Gas and Propane Installation Code.
Page iii
Warnings
Fig. 1
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3

B. SAFE USE OF LP (PROPANE) GAS
DANGER:
• Never install a propane cylinder that is more than 80 % full, as the contents may lack adequate
room for expansion when exposed to heat. Propane vapor may then be vented through the pres-
sure release valve, which could accumulate in a pool and later result in a fire or explosion.
Always instruct your certified propane fuel supplier to confirm by weight that your cylinder
is not more than 80 % full. An empty cylinder will weigh about 18 lb., while a properly filled
cylinder should weigh no more than 38 lb.
• Never store a spare Propane Cylinder in the cylinder compartment of this Grill. Exposing a
disconnected cylinder to heat could result in the venting of propane vapor through the pressure
release valve, and the pooled vapor could result in a violent fire. (No hazard is posed by the
connected cylinder if it is not overfilled, however, as it tends to refrigerate itself while it is being
used.)
Always confirm that all openings in the cylinder compartment of this Grill are free of any ob-
structions that would restrict the circulation of ventilation air. Good ventilation will prevent the
pooling of leaked propane vapor, which is heavier than air, and which could explode if ignited.
WARNINGS:
• Always consult the Rating Label on the back of the Grill to confirm which fuel must be
used with the Grill. Never operate the Grill with propane gas if it has been configured
to use natural gas, to prevent hazardous overheating.
• Always confirm that there are no gas leaks before lighting this Grill. Apply a 50/50
solution of liquid soap and water to the gas supply line connectors with a brush or spray
bottle, and watch for bubbles. Never use a match or open flame to test for gas leaks.
• Always visually inspect the gas supply line for fraying, cracking or rodent damage
before each use of this Grill and, if necessary, install a replacement obtained from your
dealer before lighting this Grill.
Always store your spare Propane Gas Cylinders in an outdoor area that is well-ventilated, shady,
cool and removed from any heat source. Always store those cylinders in an upright position.
Never store a spare cylinder in the vicinity of this Grill, or in the vicinity of any other heat-gener-
ating appliance.
C. SAFE USE OF NATURAL GAS
• Always consult the Rating Label on the back of the Grill to confirm which fuel must be used
with the Grill. Never attempt to operate the Grill with natural gas if it has been configured to
use propane gas, to prevent possible bodily injury.
• Always employ a qualified service agency to install all necessary gas supply plumbing, for
safety reasons and to assure compliance with all applicable Codes.
Page iv
Warnings

• Always promptly shut off the gas supply and immediately extinguish all flames if you smell gas.
Always seek assistance from your gas supplier or local Fire Department if the gas smell persists,
because of the danger of fire or explosion.
• Always confirm that there are no gas leaks before lighting this Grill. Apply a 50/50 solution of
liquid soap and water to the gas supply line connectors with a brush or spray bottle, and watch
for bubbles. Never use a match or open flame to test for gas leaks.
• Always visually inspect the gas supply line for fraying, cracking or rodent damage before each
use of this Grill and, if necessary, install a replacement before lighting this Grill.
• Never permit a gas supply line to contact any heated surface of this Grill.
D. PREVENTION OF BURNS
• Always keep children and pets under close supervision when using this Grill, and never permit
them to come near the Grill while it is in use, as the exterior surfaces will be very hot.
• Always wear insulated protective mitts when working at the Grill, or when attempting to close
a gas supply valve after cooking has been completed, to prevent possible burns. Always use
insulated pot holders when handling containers of hot food.
• Always wear an insulated protective mitt when adding a smoking agent to a Smoker Box.
• Never store or use gasoline or other flammable or volatile substances in the vicinity of this Grill,
or in the vicinity of any other heat-generating appliance.
E. ELECTRICAL SAFETY
• Always confirm that this Grill has been grounded in accordance with local Codes or, in the
absence of local Codes, with the National Electrical Code, ANSI/NFPA No. 70 or the Canadian
Electrical Code, CSA C22.1, when an external electrical source is being utilized for the Rotis-
serie Motor.
• Always use a grounded three-prong outlet and a three-prong extension cord to energize the Ro-
tisserie Motor. Never alter or remove the grounding prong on the Rotisserie Power Cord, as an
electric shock hazard would then result.
• Never permit an electrical supply cord to contact any heated surface of this Grill.
Safety
Page v

Safety Important Warnings ..................................................... i - v
Clearance Requirements ................................................. ii
Table of Contents ............................................................1
Fuels .................................................................................2
Safety ...............................................................................3
Gas Hookup Hooking Up to the Gas Supply ........................................4
LP Gas Supply Connection ..............................................4
Natural Gas Supply Connection .......................................5
Test for Leaks ...................................................................5
Operation Control Functions .............................................................6
Lighting the Main Burners ...............................................7
Turning the Burners Off ..................................................8
Flare-ups ..........................................................................8
Match Lighting the Main Burner .....................................8
Lighting the Rotisserie Burner .........................................9
Match Lighting the Rotisserie Burner ..............................9
Rotisserie Setup .............................................................10
Lighting the Side Burner ................................................11
Shutting the Side Burner Off .........................................11
Cooking Methods of Cooking ......................................................12
Preparing Food for the Grill .........................................13
Grilling Tips ..................................................................14
Cooking Time Chart .....................................................15
Care & Burners ...........................................................................18
Maintenance Rotisserie Burners ..........................................................19
Side Burners ...................................................................19
Cooking Grids .................................................................19
Drip Tray .......................................................................20
Stainless Steel Panels .....................................................20
Porcelain Enamel Castings ............................................20
Burner Adjustment ..........................................................21
Troubleshooting Guide .......................................................................22
Table of Contents
Page 1

FUELS
WARNING: Never use Natural Gas in a Grill that has been configured to burn Propane Gas, and never use
Propane Gas in a Grill that has been configured to use Natural Gas, to avoid possible bodily injury. Always
consult the Rating Label on the back of your Grill to confirm which fuel must be used with the Grill.
WARNING: Use only the pressure regulator and type I propane gas supply coupling and hose that is
originally provided with this appliance or as specified, (see Fig. 2).
ADDITIONAL WARNINGS:
• Always install a 20 lb. propane cylinder that is equipped with
a type I valve outlet (see Fig. 3), and that has a 12” diameter
and an 18” height. Always use a propane cylinder that has
been constructed and marked in conformance with either the
specifications for LP Gas Cylinders of the U.S. Department of
Transportation or the specifications in the National Standard
of Canada, CAN/CSA-B339, Cylinder, Spheres and Tube for
Transportation of Dangerous Goods, as applicable.
• Always confirm that your propane cylinder is equipped with
a shutoff valve terminating in a Type I propane cylinder valve
outlet connection, and that it has been provided with a collar
to protect the cylinder valve.
• Never install a propane cylinder in this Grill unless it is
equipped with a listed Overfill Protection Device (OPD).
• Always have a new propane cylinder properly purged of air
by your certified propane gas dealer. Since a new cylinder is
initially filled with air, the air must first be purged before it is
filled with propane.
• Always visually inspect the gas supply line for fraying,
cracking or rodent damage before each use of this Grill and,
if necessary, install a replacement obtained from your dealer
prior to lighting this Grill.
Safety
Page 2
Fig. 3
Check hose for breaks or wear
before each use.
Type I Con-
nector
Regulator
Shutoff Valve
Collar
Fig. 2

DANGER:
a) Do not store a spare LP - Gas Cylinder under or near this appliance
b) Never fill the cylinder beyond 80% full; and
c) If the information in a) and b) is not followed exactly, a fire causing death or serious injury may oc-
cur.
WARNING: Always confirm that the openings in the cylinder compartment of the Grill are free of any
obstructions that would restrict the circulation of ventilation air. Good ventilation will prevent any possible
accumulation of leaked propane vapor, which is heavier than air and which could explode if ignited.
NOTE: Always have a certified propane gas supplier inspect and re-qualify your refillable propane gas
cylinder prior to each refilling, in accordance with DOT or TC requirements for propane cylinders.
ADDITIONAL WARNINGS:
• Always handle propane cylinders with great care, as the contents are under high pressure.
• Always close the propane cylinder valve promptly after each use of the Grill.
• Always store propane cylinders outdoors, in an upright, secure position, out of direct sunlight, away
from living quarters and in a well-ventilated, cool, dry area. NEVER STORE A CYLINDER IN A
BUILDING, GARAGE OR OTHER STRUCTURE OR ENCLOSED AREA.
• Always keep cylinders out of reach of children.
• Always confirm that a valve dust cap has been tightly installed and that the valve itself is fully
closed, whenever a propane cylinder has been disconnected.
• Always transport a propane cylinder in an upright, secure position, after confirming that its valve is
closed.
• Always stabilize a cylinder so that it cannot move, when it is being transported in a car trunk.
• Never transport a propane cylinder in the passenger compartment of a car or truck.
• Never store a Gas Grill indoors, unless the propane cylinder has first been disconnected and re-
moved from the Grill.
• Never expose a propane cylinder to any heat source, never apply heat directly to a cylinder and
never store a spare cylinder in the vicinity of this Grill.
• Never paint a propane cylinder a dark color, as this can cause the cylinder and its contents to over-
heat.
• The LP cylinder must be arranged for vapor withdrawal.
Page 3
Safety

Hooking Up to the LP (Propane) Gas
Supply
FOR YOUR SAFETY
1. WARNING: Never store or use gasoline or any
other volatile substance in the vicinity of this
Grill.
2. WARNING: Never store a spare propane cylinder
in the vicinity of this Grill, or in the vicinity of any
other potential heat source.
LP (PROPANE) GAS SUPPLY CONNECTION
1. Always place the propane tank in the tank
locator hole in the bottom pan of the cylinder
compartment.
2. Always confirm that all burner control knobs
are in the OFF position before activating the gas
supply.
3. Always connect the gas supply regulator as
follows:
• Insert the nipple of the valve coupling into
the tank valve and tighten the connection
collar by turning it clockwise with one hand
while holding the regulator with the other (see Fig. 4).
WARNING: Always conduct a leak test before lighting the Grill,
to prevent a possible fire or explosion (see page 5).
Gas Hookup
Page 4
Fig. 5