Vermont Castings Vanguard 2-Burner Barbecue User manual

VERMONT CASTINGS VANGUARDTM/MC
2–BURNER BARBECUE
ASSEMBLY MANUAL
REGISTER YOUR NEW GRILL AT
WWW.VERMONTCASTINGSBBQ.COM
LAST UPDATE: NOV 13, 2018
SERIAL NO./ N° DE SÉRIE

CONTACT US: 1-844-586-4660
WWW.VERMONTCASTINGSBBQ.COM
PLEASE KEEP THIS MANUAL WITH YOUR
BARBECUE FOR FUTURE REFERENCE
WELCOME TO VERMONT CASTINGS
Founded in 1975, Vermont Castings has always stood for
uncompromising commitment to quality craftsmanship and
meaningful design. Our wood stoves and hearth products deliver
more than heat – they create a warmth that unites.
Lit with purpose, our line of Vermont Castings barbecues are
designed to deliver your best grilling experience. With a durable,
robust construction built to last through the years, thoughtfully
constructed components that stand up to grilling in any season,
and a simplified system to make maintaining your investment
easier, Vermont Castings continues the promise of unwavering
quality and purposeful design.
Vermont Castings barbecues do more than just grill. They let you
create enduring connections around food and flame.

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CONTACT US: 1-844-586-4660
www.vermontcastingsbbq.com
PARTS

4
MODEL No. 085-3154-4/G36601
TOOLS REQUIRED
Screwdrivers Wrench 4 People
HARDWARE PACK
SYMBOLS
SYMBOLS: THESE SYMBOLS ARE USED THROUGHOUT THIS ASSEMBLY MANUAL TO EMPHASIZE CRITICAL
AND IMPORTANT PART INFORMATION.
HEAVIEST END STOP
PART NO. DESCRIPTION PHOTO QTY
1
2
3
4
5
6
7
8
¼"-20UNC x 13 Screw
NO.10-24UNC x 13 Screw
ST4.8 x 10 Tapping Screw
Wheel Bushing
Pin, Wheel
Spacer, Door Handle
Pin, Main Burner
NO.10-24UNC x 18 Screw
37
36
2
3
1
2
2
2
PARTS

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PARTS
ITEM
NO. QTY. DESCRIPTION PART NO.
AA 1 Top Lid Assembly G366-2400-02
AB 1 Lid Handle G366-0037-01
AC 1 Thermometer G366-0035-01
AD 2 Top Lid screw & hitch pin G366-0038-02
AE 2 Lid Bumper, Front G366-0050-01
AF 2 Lid Bumper, Rear G303-0038-01
BA 1 Burner Box Assembly G366-2200-01
BB 1 Top Frame G366-0100-01
BC 2 Main Burners G366-0400-01
BD 2 Electrode Set 600mm, Main
Burner
G366-0030-01
BE 2 Heat plate G366-0031-01
BF 2 Cooking Grate G366-0032-01
BG 2 Heat Shield, Burner Box G366-0048-01
BH 1 Warming Rack G366-0033-01
BI 1 Match Holder G570-0035-01
CA 1 Control Panel G366-0009-01
CB 1 Heat Shield, Control Panel G366-0049-01
CC 2 Control Knob G366-1500-01
CD 2 Bezel, Control Knob G366-0010-01
CE1 1 Electronic Ignition Module G366-0006-01
CE2 1 Battery Cover G366-0006-02
CE3 1 Ignition Switch G366-0011-01
CF 1 Manifold Assembly G366-1400-01
CG 1 Regulator G312-1004-01
CH 1 Regulator Bracket G366-0046-01
CI 1 Metal Hose G508-0024-01
CJ 1 Front Brace with Door Magnet G366-1900-01
CK 1 Hose Connector G537-0002-01
DA 1 Grease Drawer Assembly G366-2100-01
DB 1 Replacement Liner G366-0022-01
DC 1 Grease Pan G366-0021-01
ITEM
NO. QTY. DESCRIPTION PART NO.
EA 1 Side Shelf Table, Left G366-0039-01
EB 3 Tool Hooks G366-0041-01
EC 1 Side Shelf Table, Right G366-0040-01
ED 4 Side Shelf folding Support Brace G366-2600-01
FA 1 Front Leg, Left (F1) G366-1001-01
FB 1 Back Leg, Left (F1) G366-1002-01
FC 1 Cart Side Panel, Left (F1) G366-1003-01
FD 1 Front Leg, Right (F2) G366-1101-01
FE 1 Back Leg, Right (F2) G366-1102-01
FF 1 Upper Cart Side Panel, Right (F2) G366-1103-01
FG 1 Lower Cart Side Panel, Right (F2) G366-1104-01
FH 1 Cylinder support G366-0024-02
FI 1 Tank Base Support G366-0023-01
FJ 1 Upper Back Panel G366-0008-01
FK 1 Lower Back Panel G366-0007-01
FL 1 Door Assembly G366-2000-01
FM 1 Lower Door Brace G366-0015-01
FN 1 Door Handle G366-0018-01
FO 1 Tank Exclusion Brace G366-0014-01
FP 1 Bottom Panel G366-0001-01
GA 2 Feet G366-0002-01
GB 2 Caster with Lock G357-0034-01
GC 2 Wheel G366-1200-01
GD 1 Wheel Axle G366-0003-01
H1 1 Hardware Pack G366-B001-01
H2 1 Assembly Manual G366-M001-01
H3 1 User Manual G366-M001-02
PARTS

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MODEL No. 085-3154-4/G36601
EXPLODED PARTS
F2
AA
AB
AC
AD
AE
AF
BA
BB
BC
BD
BE
BF
BH
BG
BI
CA
CB
CC
CE1
CE2
CE3
CF
CG
CH
CJ
DA
DC
DB
EA EC
EB
ED
FA
FB
FC
FE
FD
FF
FG
FH
FI
FJ
FK
FL
FN
FM
FP
FO
GA
GC
GD
CD
CI
GB
CK
H1
Hardware
Pack
F1
START IT

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STEP 1A
BUILD IT
1x4
Assemble on a FLAT and SOFT surface
to avoid damage.
BUILD IT
FH
F2

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MODEL No. 085-3154-4/G36601
BUILD IT
STEP 1B 3x2
BUILD IT
F2
CE1
AA
- +
CE2
CE1
BATTERY NOT INCLUDED.

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STEP 2A
BUILD IT
1x4
BUILD IT
FP
F1

10
MODEL No. 085-3154-4/G36601
BUILD IT
STEP 2B 1x4
BUILD ITBUILD IT
F1
F2

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STEP 3B 4 5
x3 x1
STEP 3A
BUILD IT
BUILD ITBUILD IT
Wrench: 19 mm GB
GB
GC GD

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MODEL No. 085-3154-4/G36601
BUILD IT
STEP 4A 2x4
F1
F2
BUILD IT

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BUILD IT
STEP 4B
BUILD IT
FJ
FK

14
MODEL No. 085-3154-4/G36601
STEP 4C 2x4
BUILD IT
BUILD IT
FJ
FK

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www.vermontcastingsbbq.com
STEP 4D
BUILD IT
2x4
BUILD IT
CJ

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MODEL No. 085-3154-4/G36601
BUILD IT
STEP 5
BUILD IT
2x2
CJ
VIEW FROM INSIDE
FM

Locate the switch screw circled in the diagram.
Using the screwdriver supplied with this kit, turn
the screw COUNTER–CLOCKWISE 3-5 TURNS
until it stops, to complete the valve conversion.
Turn the orifice removal tool
COUNTER–CLOCKWISE
to remove the LP orifice.
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BUILD IT
STEP 6A
STEP 6B
BUILD IT
STOP FOR NATURAL GAS CONVERSION CUSTOMERS ONLY
You will need a Convertible Valve System Kit (Model 085-2261-4) in this step.
See Steps 3 and 4B in manual included with this kit.
Once complete proceed to the next step.
x 3-5
CA
CA

18
MODEL No. 085-3154-4/G36601
BUILD IT
STEP 6C
BUILD IT
CA
CE3
CC

BUILD IT
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BUILD IT
STEP 6D 2x2
FD
FA

CG
20
MODEL No. 085-3154-4/G36601
BUILD IT
BUILD IT
STEP 6E 2x2
CA