Vermont Castings VM508 Manual

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
VM508 / VM658 Assembly Procedures
Tools Required: Knife or scissors, Phillips or Robertson (square head)
screwdriver, 7/16” and 3/8” wrench or ratchet. The use of a manual
screwdriver is strongly recommended. A power drill may cause damage
to the unit or stripping of the protective coating.
50004428 1/08 Rev. 4 En
Model VM508 Shown
CAUTION: This grill is intended ONLY to be used as a cart model, this grill cannot be built
into an enclosure.
CAUTION: The assembly of this grill requires two (2) people.
WARNING: Some parts may have sharp edges; to avoid injury, wearing gloves during assem-
bly, lifting or moving the grill is recommended. Protective eyewear and long sleeves are also
strongly recommended.
NOTE: Remove the protective plastic coating from the stainless steel, failure to do so will void the
warranty.

250004428
VM508 / VM658 Assembly
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or
moving the grill is recommended.
STOP!
NO NEED TO RETURN TO THE STORE
Questions With The Assembly?
Require Parts Information?
Product Under Manufacturer’s Warranty?
TO HELP US HELP YOU
Fill In The Information Below:
Retain This Owner’s Manual And Proof Of Purchase For Future Reference
Model Number
Numéro du modèle
Número de modelo
Date of Purchase
Date d’achat
Fecha de compra
Product Serial No.
Numéro de série du produit
Número de serie del producto
MODEL NUMBER AND PRODUCT SERIAL NUMBER CAN BE FOUND ON THE CERTIFICATION LABEL OF YOUR GRILL
LE NUMÉRO DU MODÈLE ET LE NUMÉRO DE SÉRIE DU PRODUIT SE TROUVENT SUR L’ÉTIQUETTE DE CERTIFICATION
DE VOTRE BARBECUE
EL NÚMERO DE MODELO Y EL NÚMERO DE SERIE DEL PRODUCTO SE ENCUENTRA EN LA ETIQUETA DE CERTIFI-
CACIÓN DE SU BARBACOA
ARRÊT !
Appelez-nous sans frais
États-Unis : 1-800-668-5323
Canada : 1-800-668-5323
Du lundi au vendredi, de 9 h
00 à 17 h 00 HNE
Call Toll-Free
Canada: 1-800-668-5323
USA: 1-800-668-5323
Monday to Friday 9:00 A.M. to
5:00 P.M. E.S.T.
POUR NOUS AIDER À VOUS AIDER
Veuillez remplir les données suivantes :
Conservez ce Manuel du propriétaire et preuve d’achat pour consultation ultérieure
¡ALTO!
Llame sin costo
Estados Unidos: 1-800-668-5323
Canadá: 1-800-668-5323
de lunes a viernes de 9:00 A.M. a
5:00 P.M. hora estándar del este
NO ES NECESARIO QUE REGRESE A LA
TIENDA
¿Tiene alguna pregunta sobre el ensamble?
¿Necesita información sobre las partes?
¿El producto tiene garantía del fabricante?
PAS BESOIN DE RETOURNER AU
MAGASIN
Des questions sur l’assemblage?
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PARA AYUDARNOS A AYUDARLE
Complete la siguiente información:
Guarde este Manual del usuario y Prueba de compra para futuras referencias

3
50004428
VM508 / VM658 Assembly
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or mov-
ing the grill is recommended.
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

1
4
6
5
3
2
8
7
2
6
3
4
5
1
Step 1: Unpack Carton and Verify Contents
Use a sharp cutting tool to cut the straps on the packaging and then lift off the carton top. Remove the box
on the top. The sleeve surrounding the barbecue can be removed by lifting it straight up and over the top
of the unit. Compare all contents to the parts list and the carton content lists below. Remove the protec-
tive plastic coverings from the metal parts. Be careful not to scratch or damage the finish of the metal parts
when removing the protective plastic. Refer to the parts list for fastener detail.
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly is strongly
recommended.
VM508
VM508 Carton Contents
Box 1 (50004671)
Grease Tray
Cabinet Skirt Corner (2)
Cabinet Skirt Right
Cabinet Skirt Left
Cabinet Skirt Front
Grease Cup
Battery “AA”
Adjustable Leveling Glide (4)
Knobs (5)
Box 2 (50004673)
Heat Plates (4)
Box 3 (50004274)
Rotisserie Kit
Box 4 (50004181)
Side Burner Assembly
Box 5 (50004672)
Cook Grates (3)
Box 6 (50004674)
Shelf Right
Shelf Left
Cover Side Burner
Support Shelf Front Right
Support Shelf Front Left
Support Shelf Rear Right
Support Shelf Rear Left
Heat Shield Marinating Tray
Hardware Bag
Cutting Board
Marinating Tray
Box 7 (50004659)
Condiment Tray Left
Condiment Tray Right
Caster (2)
Caster w/Brake (2)

450004428
VM508 / VM658 Assembly
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or
moving the grill is recommended.
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 1
2
4
5
6
7
8
9
10
11 11
3
10
9
5
7
8
2
4
6
1
VM658
Step 1: Unpack Carton and Verify Contents (continued)
VM658 Carton Contents
Box 1 (50004657)(2)
Cook Grates (2)
Box 2 (50004678)
Shelf Right
Shelf Left
Cover Side burner
Support Shelf Front Right
Support Shelf Front Left
Support Shelf Rear Right
Support Shelf Rear Left
Heat Shield Marinating Tray
Hardware Bag
Cutting Board
Marinating Tray
Box 3 (50004650)
Pull Out Tank Kit
Box 4 (50004660)
Heat Plates (5)
Box 5 (50003669)
Shelf Light Kit
Box 6 (50004274)
Rotisserie Kit
Box 7 (50004659)
Condiment Tray Left
Condiment Tray Right
Caster (2)
Caster w/Brake (2)
Box 8 (50004181)
Side Burner Assembly
Box 9 (50004662)
Internal Shelf
Hardware - Internal Shelf
Box 10 (50004658)
Grease Tray
Cabinet Skirt Corner (2)
Cabinet Skirt Right
Cabinet Skirt Left
Cabinet Skirt Front
Grease Cup
Adjustable Leveling Glide (4)
Battery “AA”
Knobs (6)

5
50004428
VM508 / VM658 Assembly
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or mov-
ing the grill is recommended.
Step 2: Install the Casters
This step requires 2 people.
Parts Required:
(4) Casters (2 with brake, rear; 2 without brake, front)
(1) Block (not included)
(16) 1/4-20 Flange Nut (50001176)
Figure 1
NOTE: Casters (wheels) may differ from those shown in the illustration depending on the model you
purchased.
Select a side to begin installing the casters. Place a block of wood, thick telephone book or anything
else available - approximately 6 inches thick - under the side to support the weight of the barbecue. In-
sert the four (4) bolts attached on the casters into their respective holes located on the bottom, near the
front. If you have any difficulty snapping them into place, try rotating the casters in a circular motion.
As one person holds the front caster in place, the other opens the front door and installs four (4) flange
nuts. Tighten the flange nuts on the front caster. Repeat this process with the rear caster. When both
casters are in place on one side, repeat the same procedure on the opposite side.
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Blocking
Front Caster without Brake
B156
Figure 1
Rear Caster with
Brake

650004428
VM508 / VM658 Assembly
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or
moving the grill is recommended.


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Skirt Left
Assembly
Skirt Corner Assembly
Skirt Front
Assembly
B158
#10-24 x 3/8”
Screws
Figure 3
Corner Post/Skirt Detail
Loosen Outer
Bolt at Back
Side
Step 3: Attach Skirt
Parts Required:
(1) Skirt Left Assembly
(1) Skirt Right Assembly
(1) Skirt Front Assembly
(2) Skirt Corner Assemblies
(7) #10-24 x 3/8” Screws (50004268)
(4) Adjustable Leveling Glide
Figures 2 & 3
Screw-in two (2) adjustable leveling glides into hex
threaded insert provided in front skirt assembly.
Screw-in one (1) adjustable leveling glide into hex
threaded insert provided in left and right skirt as-
semblies.
Attach left skirt assembly to the unit:
– Loosen one hex bolt from corner post. (Refer to Corner Post Detail)
– Slide left skirt assembly between bottom panel and side panel.
– Secure left skirt assembly with two (2) #10-24 x 3/8”
screws.
– Tighten hex bolt at the back of the unit.
Repeat these steps for right side.
NOTE: If you have any problems sliding the
skirt assembly (left or right), loosen four
(4) screws on side panel and lift the side
panel to allow more space.
Slide two (2) skirt corner assemblies into
the front skirt assembly. Slide above
assembly into attached left and right
skirt assemblies. Secure all skirt assem-
bly parts with three (3) #10-24 x 3/8”
screws.



Leveling
Glide
Skirt Right Assembly
Skirt Front Assembly
Skirt Left Assembly
B157
Figure 2
Leveling
Glide
Inverted View

7
50004428
VM508 / VM658 Assembly
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or mov-
ing the grill is recommended.
Step 6: Grease Pan / Grease Cup Installation
Parts Required:
(1) Grease Pan
(1) Grease Cup
Figure 5
Install grease pan from back side of
unit. NOTE: Be sure the grease tray is
positioned with the opening in the bot-
tom of the grease tray located over the
grease cup.
Place grease cup into grease cup
holder attached to bottom of left brace
support.



Grease
Tray
Grease
Cup
B159
Figure 5
Step 4: Attach Grease Cup Holder
Parts Required:
(1) Grease Cup Holder
(2) #10-24 x 1/2” Screws (50000337)
Figure 4
Attach grease cup holder to the bottom of the
left brace support.



#10-24 x 1/2”
Screws
(50000337)
Grease Cup Holder
B235
Figure 4

850004428
VM508 / VM658 Assembly
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or
moving the grill is recommended.
Steps 6 & 7: Right & Left Side Shelf Assembly
Parts Required:
Right Side Shelf Left Side Shelf
(1) Right Side Shelf (1) Left Side Shelf
(1) Support Shelf Rear Right (1) Support Shelf Rear Left
(1) Support Shelf Front Right (1) Support Shelf Front Left
(1) Condiment Tray Right (1) Condiment Tray Left
(2) U-Type Fastener (50001507) (2) U-Type Fastener (50001507)
(2) #10-24 x 1/2” Screws (50000337) (2) #10-24 x 1/2” Screws (50000337)
(4) #6-32 x 3/8” Screws (50002433) (4) #6-32 x 3/8” Screws (50002433)
Figure 6
Right Side Shelf
Insert a U-type fastener to each support shelf.
Place right side shelf on flat surface edges up.
Slide left and right support inside right side shelf. Ensure the flange of the support is to the inside of
the right side shelf.
Place condiment tray at the front of the shelf.
Secure condiment tray to the support shelf with four (4) #6-32 screws.
Loosely attach two (2) #10-24 x 1/2” screws to the U-type fasteners.
Repeat steps for left side shelf.
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
Figure 6
Condiment Trays
Support Shelf
Front
#6-32 x 3/8” Screw
(50002433)
#10-24 x 1/2” Screws
(50000337)
B160
U-Type Fastener
U-Type Fastener Detail
U-Type Fastener
Left Side Shelf Right Side Shelf

9
50004428
VM508 / VM658 Assembly
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or mov-
ing the grill is recommended.
Step 8: Attach Right Shelf Assemblies to Grill
Parts Required:
Right Shelf Assembly
(1) Right Shelf Assy. (Step 5)
(4) 1/4-20 x 1¹⁄₂” Screws (50001383)
(2) #10-24 x 1/2” Screws (50000337)
Figures 7 & 8
Loosely screw in (4-5 turns) four (4) 1/4-20 x 1¹⁄₂” screws to the side of the grill.
Place right shelf assembly onto screws.
NOTE: Ensure the side burner ignitor wire is not pinched as the shelf assembly is placed
into the unit.
Secure (tighten) four (4) screws to the grill.
Secure condiment tray to the console with two (2) #10-24 x 1/2”
screws.
Tighten two (2) remaining screws. (from Step 5 and 6)
From inside grill, attach 10-24 x 1/2” screw to
the right shelf assy.
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
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Figure 7
1/4-20 x 1¹⁄₂”
Screws
(50001383)
#10-24 x 1/2”
Screws
(50000337)
B161



#10-24 x 1/2” Screw
(50000337)
B180
Figure 8

10 50004428
VM508 / VM658 Assembly
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or
moving the grill is recommended.
Step 9: Attach Left Shelf Assemblies to Grill
Parts Required:
Left Shelf Assembly
(1) Left Shelf Assy. (Step 6)
(4) 1/4-20 x 1¹⁄₂” Screws (50001383)
(4) #10-24 x 1/2” Screws (50000337)
(1) Marinating Station Tray Plastic
(1) Heat Shield Marinating Tray
(2) #10-24 K-lock Nut (50000182)
Refer to Figures 7 & 8 for shelf assembly attach-
ment
Refer to Figures 9 & 10 for heat shield and mari-
nating station installation
Loosely screw in (4-5 turns) four (4) 1/4-20 x 1¹⁄₂”
screws to the side of the grill.
Place left shelf assembly onto screws.
Secure (tighten) four (4)
screws to the grill.
Secure condiment tray
to the console with
two (2) #10-24 x 1/2”
screws.
Tighten two (2) remain-
ing screws. (from Step 6
and 7)
From inside grill, attach
10-24 x 1/2” screw to
the left shelf assy.
Attach heat shield marinating tray to left side of grill. Insert two (2)
#10-24 x 1/2” screws through grill side and secure with two (2) #10-
24 K-lock nuts. (Fig. 9)
Insert marinating station tray plastic into left side shelf. (Fig. 10)
NOTE: For side shelf opening: if you have any problems opening or
closing, loosen the hinge bolts and adjust.
For VM658, install shelf light according to Electronics Installation
Instructions, #50003699.
NOTE: For grill models with a marinating station: Loosen the two (2)
bolts and nuts securing the heat shield marinating tray to the grill
body. (Fig. 9) Attach the rotisserie motor bracket using the same
mounting holes. Secure both the bracket and heat shield using bolts
and nuts provided.



#10-24 x 1/2” Screws
(50000337)
Heat Shield
Marinating Tray
#10-24 K-lock Nuts
(50000182)
B183
Figure 9



Marinating
Tray
Figure 10