Vermont Castings VCS322SSBI Series Manual

Assembly Procedures
VCS322SSBI Series / VCS522SSBI Series
Tools Required: Knife or scissors, Phillips or Robertson (square head) screwdriver.
CAUTION: This grill is intended ONLY to be built into an enclosure.
CAUTION: The assembly of this grill requires two (2) people.
WARNING: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly,
lifting or moving the grill is recommended. Protective eyewear and long sleeves are also strongly
recommended.
30005823 5/12 Rev. 5 En
5823
Built In cover
Model VCS522SSBI Shown

230005823
VCS322SSBI/522SSBI Series Assembly
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or
moving the grill is recommended.
Step 1: Unpack Carton and Verify Contents
Use a sharp cutting tool to cut the straps on the packaging and then lift off the carton top. The sleeve sur-
rounding the barbecue can be removed by lifting it straight up and over the top of the unit. Compare all
contents to the parts list and the carton content lists below. Refer to the parts list for fastener detail.
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly is strongly
recommended.
Remove two (2) tie-down brackets, one on each lower side of unit, by removing two (2) screws from each
bracket. Discard brackets.
IMPORTANT: Replace screws removed from lower sides of unit.
32
1
CAR249
VCS322SSBI contents
5
4
VCS322SSBI Carton Contents
Box 1 (20304616)
Warming Rack
Cover, Rear
Front Grease Tray Assy.
Box 2
Cook Grates (2)
Box 3
Heat Plates (3)
Smoker Box
Knobs (4)
Hardware Bag
Handle, Curved
Battery Case
Bracket, Left
Bracket, Right
4. Firebox Assy. (50004822)
5. Lid Assy. (20300391)
Bag-Literature
‘AA’ Battery
Lid Bumpers Set
Assembly Instructions
Parts List
User’s Manual

3
30005823
VCS322SSBI/522SSBI Series Assembly
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or
moving the grill is recommended.
VCS500BIC
CAR242a
VCS501SSBI contents
5
6
23
4
1
7
1
VCS522SSBI Carton Contents
Box 1 (pt. no. 20304500) x 2 boxes
Cook Grate (2 per box = 4 total)
Box 2 (pt. no. 20304501)
1. Warming Rack
2. Spit Rod
3. Cover Rear BI
4. Front Grease Tray
Box 3 (pt. no. 20304502)
Heat Plate (5)
Rotisserie Kit
5. Bracket Right
6. Bracket Left
7. Smoker Box
Hardware Bag
Handle
Knobs (6)
Battery Box
Step 1: Unpack Carton and Verify Contents (continued)
Bag - Literature
Bag - Literature (pt. no. 30005974)
Assembly Instructions VCSBI (pt.no. 30005823)
Parts List VCSBI (pt. no. 30005806)
User’s Manual VCS (pt. no. 30005801)
Battery “AA”
Lid Bumper (Set of 6)
Deluxe BBQ Cover (VCS500BIC)

430005823
VCS322SSBI/522SSBI Series Assembly
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or
moving the grill is recommended.
VCS322SSBI / VCS522SSBI Framing Dimensions
When Using Noncombustible Materials
A
ED
F
I
B
L
P
H
N
M
G
J
K
B332
built in noncombustible specs
3/09
C
O
Drain Holes
(2” diameter)
B332
Drain Holes
(2” diameter)
Ref. VCS322SSBI VCS522SSBI
A 31Z\x” (800 mm) 43Z\x” (1105 mm)
B 24” (610 mm) 24” (610 mm)
C 9C\,” (239 mm) 9C\,” (239 mm)
D 3Z\zn” (78 mm) 3Z\zn” (78 mm)
E 3” (76 mm) 3” (76 mm)
F 2” (51 mm) 2” (51 mm)
G 4C\v” (120 mm) 4C\v” (120 mm)
H 18C\v” (476 mm) 18C\v” (476 mm)
I 28C\v” (730 mm) 38” (965 mm)
J* 12B\,” (321 mm) 12B\,” (321 mm)
K* 18Z\v” (464 mm) 18Z\v” (464 mm)
L 10” (254 mm) 10” (254 mm)
M* 3Z\x” (89 mm) Min. 3Z\x” (89 mm) Min.
N 4” (102 mm) Min. 4” (102 mm) Min.
O 4” (102 mm) Min. 4” (102 mm) Min.
P* 2Z\x” (64 mm) Min. 2Z\x” (64 mm) Min.
*Applies if optional side burner Model VCSSBIB will be installed.
NOTE: If the optional side sear burner Model VCSSBIE will be installed, refer to
installation instructions suppied with burner kit for framing dimensions.
NOTE: If the grill is installed directly under a combustible overhang or ceiling, the
ceiling must be at least 38” (965 mm) above the countertop.

5
30005823
VCS322SSBI/522SSBI Series Assembly
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or
moving the grill is recommended.
VCS322SSBI / VCS522SSBI Framing Dimensions
When Using Combustible Materials
(ZC Insulated Jacket Required for Installation)
T
U
V
V
V
A
S S
D
E
F
I
B
L
O
P
C
H
N
M
G
J
K
B333
built in combustible specs
3/09
C
L
Ref. VCS322SSBI VCS522SSBI
A 33B\zn” (846 mm) 45B\zn” (1153 mm)
B 24B\,” (626 mm) 24B\,” (626 mm)
C 11Z\,” (283 mm) 11Z\,” (283 mm)
D 3Z\zn” (78 mm) 3Z\zn” (78 mm)
E 3” (76 mm) 3” (76 mm)
F 2” (51 mm) 2” (51 mm)
G 3” (76 mm) 3” (76 mm)
H 18C\v” (476 mm) 18C\v” (476 mm)
I 28C\v” (730 mm) 38” (965 mm)
J 12B\,” (321 mm) 12B\,” (321 mm)
K 18Z\v” (464 mm) 18Z\v” (464 mm)
L 10” (254 mm) 10” (254 mm)
M 3Z\x” (89 mm) Min. 3Z\x” (89 mm) Min.
N 4” (102 mm) Min. 4” (102 mm) Min.
O 4” (102 mm) Min. 4” (102 mm) Min.
P 2Z\x” (64 mm) Min. 2Z\x” (64 mm) Min.
S 9M\,” (250 mm) 13ZC\zn” (350 mm)
T 3” (76 mm) 3” (76 mm)
U 4” (102 mm) 4” (102 mm)
V 5ZB\zn” (150 mm) 5ZB\zn” (150 mm)
Drain Holes
(2” diameter)
Drain Holes
(2” diameter)
B333
*Applies if optional side burner Model VCSSBIB will be installed.
NOTE: If the optional side sear burner Model VCSSBIE will be installed, refer to
installation instructions suppied with burner kit for framing dimensions.
NOTE: If the grill is installed directly under a combustible overhang or ceiling, the
ceiling must be at least 38” (965 mm) above the countertop.

630005823
VCS322SSBI/522SSBI Series Assembly
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or
moving the grill is recommended.
NOTE: Ensure your grill enclosure has been constructed according to the exact specications shown in Figure 2. If the en-
closure is constructed of wood or other similar combustible materials, the use of the insulated jacket Model VCS301SSIJ
or VCS501SSIJ is required.
If you have an LP model with a 20lb cylinder stored in the enclosure, ensure there are at least two (2) air ventilation
openings of 10 sq. inches (64.5 cm2) 180 degrees apart and they are level with the cylinder valve. Another two (2)
openings with the same dimensions and distance are required to be level with the base of the cylinder. An enclosure for
an LP gas cylinder shall be ventilated by openings at both the upper and lower levels of the enclosure. The effectiveness
of the opening(s) for purposes of ventilation shall be determined with the LP gas supply cylinder in place. This shall be
accompanied by one of the following:
a. One side of the enclosure shall be completely open; or
b. For a cylinder enclosure having four (4) sides, a top and a bottom and intended for installation in a built-in enclo-
sure:
1. At least one (1) ventilation opening shall be provided on the exposed exterior side of the enclosure located within
5 in. (127 mm) of the top of the enclosure and unobstructed. The opening(s) shall have a total free area of not less
than 1 in2/lb (14.2 cm2/kg) of stored fuel capacity.
2. At least one ventilation opening shall be provide don the exposed, exterior side of the enclosure 1 in (25.4 mm)
or less from the oor level and shall have a total free area of not less than 1/2 in2/lb (7.1 cm /kg) of stored fuel
capacity. The upper edge shall be no more than 5 in (127 mm) above the oor level.
3. Every opening shall have a minimum dimension so as to permit the entrance of a 1/8 in (3.2 mm) rod.
Always conrm the installation of this grill conforms with the requirements of all local codes or, in the absence of any
applicable local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or CSA B149.1, Natural Gas and
Propane Installation Code.

7
30005823
VCS322SSBI/522SSBI Series Assembly
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or
moving the grill is recommended.
Step 2: Assemble Fascia Brackets
Parts Required:
(1) Main Grill Unit
(1) Left Fascia Bracket
(1) Right Fascia Bracket
(4) #10 x 1/2” Bolts
(4) #10 Lock Nuts
Figure 1
Prop up the front of the grill unit on a 2” or 3” block of wood or some other similar item. Remove the two (2)
1/4-20 x 3/8” bolts located at the top, right corner on the left and right side of the base assembly and loosen
the two (2) front 1/4-20 x 3/8” bolts as shown.
Attach the right fascia bracket to the grill base by aligning the holes over the loosened bolts and gently
pushing down on the fascia until the bolts settle into the grooves.
NOTE: Ensure the bottom of the anges on the left and right fascia brackets slide between the ange of
the bottom cover and the console.
Secure the rear of the brackets to the grill unit using the 1/4-20 x 3/8” bolts initially removed. Secure the
brackets to the lower, front of the grill body by inserting two (2) #10 x 1/2” bolts and two (2) #10 nuts as
shown.
B360
assemble fascia brackets
11/10
Figure 1
1/4-20 x 3/8” Screw
(remove from base as-
sembly)
#10 Bolts
Right Fascia Bracket
1/4-20 x 3/8” Bolt
(remove half way from base assembly)
B360

830005823
VCS322SSBI/522SSBI Series Assembly
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or
moving the grill is recommended.
Step 3: Assemble the Rear Panel
Parts Required:
(1) Rear Panel
(1) Back Flange
(4) Self-tapping Screws
Figure 2
Attach the back ange of the rear panel to the grill base with two (2) self-tapping screws.
Fasten the ends of the rear panel to the left and right fascia brackets with two (2) self-tapping screws.
B263
assemble rear panel
12/07
Figure 2
Rear Panel
Self-tapping Screws
B363

9
30005823
VCS322SSBI/522SSBI Series Assembly
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or
moving the grill is recommended.
Step 4: Assemble the Grease Tray Front and Handle
Parts Required:
(1) Grease Tray Front
(1) Handle (with screws)
(2) #10 Bolts
(2) #10 Nuts
Figure 3
Remove the grease tray from the front of the grill base (below the control console). Remove the protective
plastic from the grease tray front. Attach the grease tray front to the front lip of the grease tray with two (2)
#10 bolts and tighten using two (2) #10 nuts.
Attach the handle to the tray with the two (2) screws supplied with the handle.
NOTE: Do not reinsert the grease tray into the grill base at this time.
SERVICE NOTE: Due to the shallow depth of the grease tray, ensure it is cleaned frequently to avoid a
possible grease re.
"
GREASETRAYFRONT

Grease Tray
#10 Nuts
Grease Tray Front
Handle Hardware
Handle
#10 Bolts
B256
Figure 3

10 30005823
VCS322SSBI/522SSBI Series Assembly
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or
moving the grill is recommended.
Step 5: Install Backligting Batteries and Battery Case into Battery Holder
Bracket
Parts Required:
(1) Battery Case
(8) ‘AA’ Batteries
NOTE: Eight (8) ‘AA’ batteries are required for all grill models. (Not included)
Figure 4
Install eight (8) batteries into supplied battery case, taking care of correct polarity.
The battery holder bracket and wire connector are behind the lower left side of the console panel just below
the left control knob.
The battery holder bracket is hinged on its right side. Reaching under the console with four (4) ngers,
push the battery holder bracket’s left side back.
Find the nearby wire connector and snap onto battery case. Slide battery case into battery holder bracket.
Pull bracket forward to original position. Secure any dangling wires.
WARNING: Replacing the battery incorrectly might result in an explosion. Replace the battery only with the
same or equivalent type recommended by the manufacturer. Dispose of used batteries according to your
local environmental guidelines.
B428
battery holder
Figure 4
Battery case and holder bracket shown
removed from console panel for clarity.

11
30005823
VCS322SSBI/522SSBI Series Assembly
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or
moving the grill is recommended.
Step 6: Assemble the Grill Unit to the Enclosure
NOTE: This step should be performed by two (2) persons wearing gloves.
Figure 5
Before positioning the grill unit into the prepared enclosure or insulated jacket, depending on the available
access, it may be necessary to temporarily disconnect the LP regulator or Natural Gas connector hose
from the steel ex line.
Carefully position the grill unit into the opening from the front and raised slightly, while ensuring the gas
feed tubing is fed through the hole provided in the bottom of the enclosure opening. Push the unit back into
its nal position and check for proper t.
Reattach the LP regulator or Natural Gas connector hose if it was removed and check all connections for
leaks. Reinsert the grease tray into its place.
CAUTION: The end of the steel ex line should be clamped to the surrounding structure to prevent exces-
sive movement.
CAUTION: Do not turn on the grill unit until after performing a leak check at all connection points and t-
tings. Use a spray solution of 50% dish soap and 50% water onto all connection points and ttings. Forma-
tion of bubbles indicates air leaks.
B361
set grill body
11/10
Figure 5
B361

12 30005823
VCS322SSBI/522SSBI Series Assembly
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or
moving the grill is recommended.
Step 7: Install Internal Components and Knobs
Parts Required:
VCS322SSBI VCS522SSBI
(3) Sear Plates (5) Sear Plates
(2) Cooking Grates (4) Cooking Grates
(1) Warming Rack (1) Warming Rack
(1) Smoker Box (1) Smoker Box
Figures 6 & 7
Carefully place each of the sear plates side by side inside the grill by making sure the semi-
circular nger groove is facing toward the back of the grill. Do the same with the cooking
grates, making sure the nger groove is facing toward the front of the grill. Set the warming
rack into the supports located on either side of the rear lid.
Place the smoker box assembly on any
sear plate by laying the bracket over
the sear plate so the ‘z’ ends of the
bracket t into the ‘z’ slots of the sear
plate. Slide the smoker box assem-
bly back into the locked position.
(Fig. 7) Continue placing the re-
maining sear plates. The smoker
box may be left in place when not being
used. CAUTION: Only add wood chips to
the smoker box when grill is cool.
Align the knobs on the valve
stems and push in until the
knob sits snugly on the
stem.
B362
inside components
11/10
Figure 6
Cooking Grates
Finger Hole
Sear Plates
Warming Rack
Finger Hole
B362
Figure 7
B396
smoker box
Smoker Box
B396a
Sear Plate
‘Z’ End

13
30005823
VCS322SSBI/522SSBI Series Assembly
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or
moving the grill is recommended.
Cooking Tips - Smoker Box
• To produce more smoke and prevent fast burning, pre-soak the wood chips in a separate
bowl of water for at least 20 minutes.
• To add wood chips before cooking, ll the smoker box with your choice of avored chips
(remove wood chips from water rst). The amount and type of wood you use is entirely up
to you. Once the box is lled with the desired amount, close the lid and place the cooking
grids in the proper position on the grill.
• Tips: Small wood chips work best inside the wood chip box.
• Allow grill to heat up before placing your food on the grill. This will allow time for the wood
chips to begin to smoke.
• Do not use resinous woods such as pine or plywood. These will produce an unpleasant
avor.
• Do not try to add more wood chips while cooking. It is recommended that you allow grill to
cool before replacing wood chips or handling the cooking grates which may still be hot.
MHSC
149 Cleveland Drive • Paris, Kentucky 40361
www.mhsc.com