Vermont Castings Signature VCS5008 Series User manual




50004581 10/07 Rev. 2 En
USER’S MANUAL
Model VCS5008
WARNING: Grills may only be converted from
Propane to Natural Gas or Natural Gas to Propane
when using a certified conversion kit.







 


 
DANGER WARNING






Model VCS3008
Model VCS4008
for Models*
VCS3008 Series, VCS3008BI Series,
VCS4008 Series, VCS5008 Series,
VCS5008BI
Gas Barbecue Grill
(Propane & Natural Gas)
*Includes all colors.

Parts Identification
Page i



Lid
Cooking Grates
Warming Rack
Side Burner
Side Burner
Cover
Side Shelf
Condiment Tray
Burner Control Knobs
Rotisserie Control Knob
(if equipped)
Igniter
Console Light Button
Condiment Tray
Grill Light
(if equipped)
Marinating Station
Side Shelf
Skirt
LP Cylinder Tank
Pull Out Drawer
Model VCS5008
Utensil Hooks
Towel Bar
Drawers
Cutting Board



Burner Control Knobs
Utensil Hooks
Skirt
Condiment Tray
Condiment Tray
Side Shelf
Side Shelf
LP Cylinder Location
Console Light Button
Towel Bar
Igniter
Accessory Shelf
Side Burner
Cover
Side Burner
Marinating Station
Cutting Board Lid
Cooking Grates
Warming Rack
Model VCS3008

50004581

e Signal Words used in this Manual, and their intended meanings, are as follows :
 Indicates that a failure to observe the safety instructions could result in death or catastrophic bodily
injury.
 Indicates that a failure to observe the safety instructions could result in serious bodily injury.
 Indicates that a failure to observe the safety instructions could result in property damage or minor
bodily injury.
 Designates important information relating to the safe use of the Grill.

Since this outdoor cooking appliance is movable, is fueled by natural or propane gas, generates very high tem-
peratures for cooking and emits carbon monoxide as a by-product of combustion, prudent precautions must
be taken to assure its safe use.
Page ii
Warnings
is Gas Barbecue Grill will provide you with many hours of pleasure and enjoyment, if it is used in accor-
dance with the Warnings and Operating Instructions contained in this Manual.
Always comply with all of the Warnings and Operating Instructions contained in this manual to pre-
vent personal injury or property damage.
DANGER
•is Grill has been designed for OUTDOOR use only.
Never use this outdoor Grill inside any building, garage, shed, breezeway, or any other enclosed area, to prevent
a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxiation.
is outdoor cooking gas appliance is not intended to be installed in or on boats (any vessels).
is outdoor cooking gas appliance is not intended to be installed in or on recreational vehicles.
 Exposing an overfilled or a disconnected propane cylinder to heat could cause venting of fuel
through the pressure release valve. Since propane vapor is heavier than air it tends to pool and, if ignited,
could produce a violent fire or explosion.
Never install a propane cylinder in this grill if it is more than 80% full, as the contents may lack adequate room
for expansion when exposed to heat.
Never store a spare Propane Gas Cylinder in the cylinder-compartment of this Grill, because it will be exposed
to high temperatures when the Grill is in use.



50004581

Page iii
Warnings
36" (1m)
36" (1m)



B123
DANGER
•  (i.e. where it is enclosed in
any type of construction), to prevent a fire or gas explosion.
•  or rec-
reational vehicle, to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxia-
tion.
•  to prevent the accumulation of gas and a possible fire or
explosion.
• 
WARNING
• 
a combustible object (e.g., an awning or umbrella) or in
a covered area (e.g., a porch or gazebo) before lighting
it, to prevent a possible fire.
• 
 the overhang of a house, a garage or other structure
before lighting it. An overhang will serve to deflect flare-
ups and radiated heat into the structure itself, which
could result in a fire.
• 
36” (914 mm) away from any combustible materials or
surfaces before lighting it, and that no gasoline or other
volatile substances are stored in the vicinity of this Grill.
e temperature of a grease fire or of the radiated heat
might otherwise be sufficient to ignite nearby combustibles
or volatile substances.
•   
combustion and ventilation air, but never position it in
the direct path of a strong wind.
•  to
prevent uncontrolled grease fires from erupting.
•  or while it is still hot, to prevent possible personal in-
jury.
•  in the vicinity of this Grill or in the vicinity
of any other heat-generating appliances, because of the danger of starting a fire.
•  or, in the
absence of any applicable local Codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA54, or CSA-
B149.1, Natural Gas and Propane Installation Code.

50004581
 
• Never install a propane cylinder that is more than 80 % full, as the contents may lack adequate room for expansion
when exposed to heat. Propane vapor may then be vented through the pressure release valve, which could accumu-
late in a pool and later result in a fire or explosion.
Always instruct your certified propane fuel supplier to confirm by weight that your cylinder is not more than 80 %
full. An empty cylinder will weigh about 19 lbs., while a properly filled cylinder should weigh no more than 39 lb.
• Never store a spare Propane Cylinder in the cylinder-compartment of this Grill. Exposing a disconnected cylinder
to heat could result in the venting of propane vapor through the pressure release valve, and the resulting pooled
vapor could cause a violent fire. (No hazard is posed by the connected cylinder if it is not overfilled, however, as it
tends to refrigerate itself while it is being used.)
Always confirm that all openings in the cylinder compartment of this Grill are free of any obstructions that would
restrict the circulation of ventilation air. Good ventilation will prevent any leaked propane vapor (which is heavier
than air) from pooling. Pooled propane vapor is a hazard, as it could explode if ignited.
• Always store your spare Propane Gas Cylinders in an outdoor area that is well-ventilated, shady, cool and removed
from any heat source. Always store those cylinders in an upright position. Never store a spare cylinder in the vicin-
ity of this Grill, or in the vicinity of any other heat-generating appliance.
• Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with the
Grill. Never operate the Grill with propane gas if it has been configured to use natural gas, to prevent
hazardous overheating.
• Always confirm that there are no gas leaks before lighting this Grill. Turn on the main gas valve while the
burner valves are set to the “OFF” position. Apply a 50/50 solution of liquid soap and water to the gas
supply line connectors with a brush or spray bottle, and watch for bubbles. If bubbles appear, a leak is
indicated.
• Turn off the gas supply and repair the leak. Repeat this test until no bubbles appear. Never use a match or
open flame to test for gas leaks.
• Always visually inspect the gas supply line for fraying, cracking or rodent damage before each use of this
Grill. If necessary, install a replacement hose and regulator obtained from the manufacturer before light-
ing this Grill. is procedure requires the opening of a door (or doors) in the Grill.

• Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with the Grill.
• Never attempt to operate the Grill with natural gas if it has been configured to use propane gas, and never attempt
to use propane gas if it has been configured to use natural gas, to prevent possible bodily injury.
• Always employ a qualified service agency to install all necessary natural gas supply plumbing, for safety reasons and
to assure compliance with all applicable Codes.
Page iv
Warnings
DANGER
WARNING
WARNING

50004581

• Always promptly shut off the gas supply and immediately extinguish all flames if you smell gas.
• Always seek assistance from your gas supplier or your local Fire Department if the gas smell persists, because of the
danger of fire or explosion.
• Always confirm that there are no gas leaks before lighting this Grill. Apply a 50/50 solution of liquid soap and wa-
ter to the gas supply line connectors with a brush or spray bottle, and watch for bubbles. If bubbles appear, a leak is
detected.
• Turn off the gas supply and repair the leak. Repeat this test until no bubbles appear. Never use a match or
open flame to test for gas leaks.
• Always visually inspect the gas supply line for fraying, cracking or rodent damage before each use of this Grill. If
necessary, install a replacement before lighting this Grill. is procedure requires the opening of a door or doors in
the Grill.
• Never permit a gas supply line to contact any heated surface of this Grill.

• Always keep children and pets under close supervision when using this Grill, and never permit them to come near
the Grill while it is in use, as the exterior surfaces will be extremely hot.
• Always wear insulated protective mitts when working at the Grill, or when attempting to close a gas supply valve
after cooking has been completed, to prevent possible burns. Always use insulated pot holders when handling con-
tainers of hot food.
• Always wear an insulated protective mitt when adding a smoking agent to a Smoker Box.
• Never store or use gasoline or other flammable or volatile substances in the vicinity of this Grill, or in the vicinity of
any other heat-generating appliance.
Safety
Page v
WARNING
WARNING

50004581

• Always confirm that this Grill has been grounded in accordance with applicable local Codes or, in the absence of
local Codes, with the National Electrical Code, ANSI/NFPA No. 70 or the Canadian Electrical Code, CSA C22.1,
when an external electrical source is being utilized for the Rotisserie Motor.
1. Never immerse the power cord or power plug in water, or in any other liquid to protect against electric shock;
2. Always unplug the power cord from the outlet when not in use, and before cleaning the Grill. Always allow the
unit to cool before installing or removing any Rotisserie components;
3. Always contact the manufacturer for necessary repair services, if the unit has malfunctioned or has been damaged in
any manner, and never attempt to operate the unit with a damaged power cord or power plug;
4. Never allow the power cord to contact a hot surface or to hang over the edge of a table, where it might sustain dam-
age;
5. Never use this Grill for any purpose other than the ones specifically intended by the manufacturer;
6. Always connect the power cord to the Grill first, and then plug it into the power outlet;
7. Always connect this Grill to an electrical circuit protected by a Ground Fault Interrupter (GFI);
8. Never remove the 3-pronged (grounded) power plug from the existing Rotisserie Motor power cord, and never con-
nect the 3-pronged (grounded) power plug to a 2-pronged adapter.
9. If it is necessary to use an extension cord, always select one that has a 3-pronged (grounded) power plug; that is
adequate for the power rating of the unit; and that has been approved for outdoor use, and has a W-A marking.
10.Keep any electrical supply cord and the fuel supply hose away from any heated surface.
11.Electrical Grounding Instructions: is outdoor cooking gas appliance is equipped with a three-pronged (ground-
ing) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-
pronged receptacle. Do not cut or remove the grounding prong from this plug.

Replacing the battery incorrectly might result in an explosion. Replace the battery only with the same or equivalent
type recommended by the manufacturer. Dispose of used batteries according to your local environmental guidelines.
WARNING
Page vi
Safety
WARNING

50004581
 Parts Identification ............................................................................ i
Important Warnings ................................................................... i - vi
Clearance Requirements .................................................................. ii
Table of Contents ............................................................................1
Fuels .................................................................................................2
Safety ................................................................................................3
 Hooking Up to the Gas Supply ........................................................4
LP Gas Supply Connection ..............................................................4
Natural Gas Supply Connection .......................................................5
Test for Leaks ....................................................................................5
 Control Functions ............................................................................6
Lighting the Main Burners ...............................................................7
Turning the Burners Off ..................................................................8
Flare-ups ...........................................................................................8
Match Lighting the Main Burner ......................................................8
Lighting the Rotisserie Burner ..........................................................9
Match Lighting the Rotisserie Burner ...............................................9
Rotisserie Setup ..............................................................................10
Lighting the Side Burner ................................................................11
Shutting the Side Burner Off ..........................................................11
 Methods of Cooking .......................................................................12
Preparing Food for the Grill ..........................................................13
Grilling Tips ..................................................................................14
Cooking Time Chart ....................................................................15
 Burners ...........................................................................................18
 Rotisserie Burners ...........................................................................19
Side Burners ...................................................................................19
Cooking Grids .................................................................................19
Drip Tray .......................................................................................20
Stainless Steel Panels .......................................................................20
Porcelain Enamel Castings ..............................................................20
Burner Adjustment ..........................................................................21
 .........................................................................................22
 ........................................................................................................24
Table of Contents
Page 1

50004581

Never use Natural Gas in a Grill that has
been configured to burn Propane Gas, (and
never use Propane Gas in a Grill that has
been configured to use Natural Gas) to
avoid possible bodily injury. Always consult
the Rating Label on the back of the Grill to
confirm that it has been configured to burn
Propane Gas.
Always install the pressure regulator and
Type 1 propane gas supply coupling and
hose that has been provided with your
Propane Grill, as pictured in Figure 2.
• Always install a standard 20 lb. propane cylinder
that has been equipped with a Type I valve outlet
as shown in Figure 3, and that is 12” in diameter
and 18” in height. Always use a propane cylinder
that has been constructed and marked in confor-
mance with either the specifications for LP Gas
Cylinders of the U.S. Department of Transporta-
tion or the specifications in the National Standard
of Canada, CAN/CSA-B339, Cylinder, Spheres
and Tube for Transportation of Dangerous Goods,
as applicable.
• Always confirm that your propane cylinder is
equipped with a shutoff valve terminating in a Type I propane cylinder
valve outlet connection, and that it has been provided with a collar to
protect the cylinder valve.
• Never install a propane cylinder in this Grill unless it is equipped with a
listed Overfill Protection Device (OPD).
• Always have a new propane cylinder properly purged of air by your certi-
fied propane gas dealer. Since a new cylinder is initially filled with air,
the air must first be purged before it is filled with propane.
• Always visually inspect the gas supply line for fraying, cracking or rodent
damage before each use of this Grill and, if necessary, install a replace-
ment hose and regulator obtained from the manufacturer prior to light-
ing this Grill.
• Always place a dust cap on the cylinder valve outlet whenever the
cylinder is not in use and always install the dust cap that was provided
with the cylinder valve. e use of an incorrect dust cap could result in
leakage of propane.
Safety
Page 2



Shutoff Valve
Collar
B125
Figure 3
WARNING



Check hose for breaks or
wear before each use.
Type 1 Connector
Regulator B124
Figure 2
To Main Burner
Manifold
To Side
Burner Valve



B232
Figure 2a
Type 1 Connector
Check hose for breaks or wear
before each use.
Regulator
To Main Burner
Manifold
Quick Connect for
Optional Side Burner of
Built-in Models

50004581
Never install a freestanding outdoor propane Grill in an “island” configuration, (i.e. where it is enclosed in any type of
construction), to prevent a fire or gas explosion.
a) Never store a spare LP - Gas Cylinder under or near this appliance
b) Never fill the cylinder beyond 80% full; and
c) Always comply with these warnings, to prevent a fire causing death or serious injury.
Always confirm that all opening in the cylinder-compartmet of this Grill are free of any obstructions that would restrict
the circulation of ventilation air. Good ventilation will prevent any leaked propane vapor (which is heavier than air) from
pooling. Pooled propane vapor is a hazard, as it could explode if ignited.
 
 

 , away from liv-
ing quarters and in a well-ventilated, cool, dry area.
 

• 
•  when-
ever a propane cylinder has been disconnected.
• 
• 
• 
• 

• 
• 
• 
• 
as shown in Figure 3.
Page 3
Safety

DANGER
WARNING
NOTICE
Always have a certified propane gas supplier inspect and re-qualify your refillable propane gas cylinder prior to each
refilling, in accordance with DOT or TC requirements for propane cylinders.