Vermont Castings VLI31DVN User manual
83D4009 8/11 Rev. 3
834009
VLI31 cover
83D4009
VLI31 Fireplace Insert
Product Specications .............................................5
High Elevations ........................................................5
Gas Pressures .........................................................5
Gas Specications ...................................................5
Before You Start .......................................................7
Insert Applications ....................................................7
Insert Clearances .....................................................8
Mantel Clearances ...................................................8
Hearth Requirements ...............................................8
Insert Placement ......................................................9
Zero-Clearance Fireplace Requirements .................9
Installation Precautions ..........................................10
Venting Requirements ............................................11
Altitude Considerations ..........................................1
Venting Congurations ...........................................13
Manifold Removal and Installation .........................14
Check Gas Type.....................................................15
Install Gas to Insert Location .................................15
Installation Items Needed ......................................15
Electrical Wiring .....................................................17
Command Center Wall Installation .........................18
Wall Switch Installation ..........................................18
Light Bulb Installation .............................................18
To Turn Off Gas ......................................................5
Touch Screen Remote Control Operation ..............9
Venting System ......................................................38
Pilot and Burner Flames ........................................38
Firebox Cleaning ....................................................39
Yearly Service Procedure .......................................40
Optional Accessories .............................................43
83D4009
VLI31 Fireplace Insert
3
4. Never install the replace
• in a recreational vehicle
• where curtains, furniture, clothing, or other am-
mable objects are less than 36" from the front, top,
or sides of the replace
• in high trafc areas
• in windy or drafty areas
5. This replace reaches high temperatures. Keep children
and adults away from hot surfaces to avoid burns or
clothing ignition. Fireplace will remain hot for a time after
shutdown. Allow surfaces to cool before touching.
6. Young children should be carefully supervised when
they are in the same room as the appliance. Toddlers,
young children and others may be susceptible to acci-
dental contact burns. A physical barrier is recommended
if there are at risk individuals in the house. To restrict
access to a replace or stove, install an adjustable
safety gate to keep toddlers, young children and other
at risk individuals out of the room and away from hot
surfaces.
7. Do not modify replace under any circumstances. Any
parts removed for servicing must be replaced prior to
operating replace.
8. Turn replace off and let cool before servicing, install-
ing, or repairing. Only a qualied service person should
install, service, or repair the replace. Have burner
system inspected annually by a qualified service
person.
9. You must keep control compartments, burners, and
circulating air passages clean. More frequent cleaning
may be needed due to excessive lint and dust. Turn off
the gas valve and pilot light before cleaning replace.
10. Have venting system inspected annually by a qualied
service person. If needed, have venting system cleaned
or repaired. Refer to Cleaning and Maintenance, Page
38.
11. Keep the area around your replace clear of combus-
tible materials, gasoline, and other ammable vapor and
liquids. Do not run replace where these are used or
stored. Do not place items such as clothing or decora-
tions on or around replace.
This replace is a vented product. This replace must be
properly installed by a qualied service person. The glass
door must be properly seated and sealed. If this unit is not
properly installed by a qualied service person with glass
door properly seated and sealed, combustion leakage can
occur.
Early signs of carbon
monoxide poisoning are similar to the u with headaches,
dizziness and/or nausea. If you have these signs, the re-
place may not have been installed properly. Get fresh air
at once! Have the replace inspected and serviced by a
qualied service person. Some people are more affected
by carbon monoxide than others. These include pregnant
women, people with heart or lung disease or anemia,
those under the inuence of alcohol, and those at high
altitudes.
Propane/LP gas and natural gas are both odorless. An
odor-making agent is added to each of these gases. The
odor helps you detect a gas leak. However, the odor added
to these gases can fade. Gas may be present even though
no odor exists.
Make certain you read and understand all warnings. Keep
this manual for reference. It is your guide to safe and proper
operation of this replace.
1. This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases unless a certied
kit is used.
. For propane/LP replace, do not place propane/LP
supply tank(s) inside any structure. Locate propane/LP
supply tank(s) outdoors. To prevent performance prob-
lems, do not use propane/LP fuel tank of less than 100
lbs. capacity.
3. If you smell gas
• shut off gas supply.
• do not try to light any appliance.
• do not touch any electrical switch; do not use any
phone in your building .
• immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.
Continued on page 4
Please leave these instructions with the appliance.
Please retain these instructions for future reference
.
483D4009
VLI31 Fireplace Insert
Continued from page 3
1. Do not use this replace to cook food or burn paper or
other objects.
13. Never place anything on top of replace.
14. Do not use any solid fuels (wood, coal, paper, card-
board, etc.) in this replace. Use only the gas type
indicated on rating plate.
15. This appliance, when installed, must be electrically
grounded in accordance with local codes or in the
absence of local codes, with the National Electrical
Code, ANSI/NFPA 70, or the Canadian Electrical Code,
CSA C22.1.
16. Do not obstruct the ow of combustion and ventilation
air in any way. Provide adequate clearances around
air openings into the combustion chamber along with
adequate accessibility clearance for servicing and
proper operation.
17. Do not use replace if any part has been exposed to
or has been under water. Immediately call a qualied
service technician to inspect the appliance and replace
any part of the control system and any gas control
which as been submerged in water.
18. Do not operate replace if any log is broken.
19. Do not use a blower insert, heat exchanger insert, or
any other accessory not approved for use with this
replace.
0. Do not operate the replace with glass door removed,
cracked, or broken.
Direct Vent type appliances draw all combustion air from
outside of the dwelling through the vent pipe.
These appliances have been tested by CSA and found to
comply with the established standards for DIRECT VENT
GAS FIREPLACE HEATERS in the USA and Canada as
follows:
TESTED TO:
ANSI Z1.88-009 / CSA .33-009 STANDARDS
A manufactured home (USA only) or mobile home OEM
installation must conform with the Manufactured Home
Construction and Safety Standard,
or when such a standard is not applicable, the
, or
.
It is normal for replaces fabricated of steel
to give off some expansion and/or contraction
noises during the start up or cool down cycle.
Similar noises are found with your furnace heat
exchanger or car engine.
It is not unusual for gas replaces to give off
some odor the rst time it is burned. This is due to
the manufacturing process.
It is recommended that you burn your replace
for at least ten (10) hours the rst time you use it.
Place the fan switch in the “OFF” position during
this time.
WARNING
!
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
83D4009
VLI31 Fireplace Insert
5
FP2677
VLI31 controls
• This appliance has been certied for use with
either natural or propane gas. Refer to the appro-
priate data plates.
• This appliance is not for use with solid fuels.
• The appliance is approved for bedroom or bedsit-
ting room installations.
• The appliance must be installed in accordance
with local codes if any. If none exist use the cur-
rent installation code. ANSI Z3.1/NFPA 54 in
the USA, CSA B149 in Canada.
• This appliance is mobile home approved.
• The appliance must be properly connected to a
venting system.
• The appliance is not approved for closet or
recessed installations.
Figure 1 -
VLIDV Series Fireplace Insert Controls
Command
Center
Input ratings are shown in BTU per hour and are certied
without deration for elevations up to 4,500 feet (1,370 m)
above sea level.
For elevations above 4,500 feet (1,370 m) in USA,
installation must be in accordance with the current
ANSI Z3.1/NFPA 54 and/or local codes having juris-
diction.
In Canada, please consult provincial and/or local authori-
ties having jurisdiction for installation at elevations above
4,500 feet (1,370 m).
Natural Propane (LP)
Inlet Minimum 4.5” w.c. 11.0” w.c.
Inlet Maximum 10.5” w.c. 13.0” w.c.
Manifold Pressure 3.5” w.c. 10.0” w.c.
VLI31DVNTSC Nat. 3,000 ,500 #35
VLI31DVPTSC LP 3,000 5,500 #51
FP677
Gas Shut
Off
683D4009
VLI31 Fireplace Insert
834009
VLI31 dims
206QE” (513 mm)
9(6” (251 mm)
4”
(102 mm)
26QE”
(56 mm)
76”
(194 mm) 156QE”
(389 mm)
3”
(76 mm)
166QE"
(411 mm)
66M”
(172 mm)
2556M” (641 mm)
2856” (714 mm)
206M”
(527 mm)
Figure 2 -
VLIDV Fireplace Insert Dimensions
83D4009
VLI31 Fireplace Insert
7
Read this homeowner manual thoroughly and follow all instructions carefully. Inspect all con-
tents for shipping damage and immediately inform your dealer if any damage is found. Do
not install any unit with damaged, incomplete, or substitute parts. Check your packing list to
verify that all listed parts have been received.
The following factors should be taken into consideration:
• This insert should have sufcient access for its safe operation and maintenance.
• The ow of combustion and ventilation air must not be obstructed.
• Minimum clearances to combustibles, such as mantels, must be maintained. Refer to Pages
8 and 9, Figures 3 and 4.
• Never obstruct the front opening of the insert.
• Do not install in the vicinity where gasoline or other ammable liquids may be stored.
• These units can be installed in a bedroom. Refer to National Fuel Gas Code ANSI Z33.1/
NFPA 54 (current edition), the Uniform Mechanical Code (current edition), and Local Build-
ing Codes for specic installation requirements.
.
Before installing the gas replace insert, consider the functioning needs of the replace.
Conrm the size of the replace cavity, the design of the chimney, and the availability of the
gas supply and electricity.
When the unit is installed into a wood burning replace, the minimum distance the mantel
can be placed above the replace is governed by local building codes applicable to wood
burning replaces. Consult local authorities having jurisdiction for these clearances. The
underside of the mantel will become warm. Use only nishes which are heat resistant and
do not discolor.
883D4009
VLI31 Fireplace Insert
No combustibles (ie: drapes, doors) may be within, or swing within 36" of the front of the insert.
The insert must be installed on a noncombustible hearth extending a minimum of 1" from the
replace opening (local codes may require a larger hearth). The hearth must also extend to both
sides of the face (Refer to the table on Page 7).
12” (305 mm)
Maximum Depth
Side Wall
Combustible Mantel
Top Facing
Side Facing
3/4” (19 mm)
Maximum Depth
Combustible Facing
42” (1067 mm)
Minimum
10” (254 mm)
Minimum
12” (305 mm)
Minimum
FP1947
insert clearances
9/08
12”
(305 mm)
9”
(228 mm)
FP678
Figure 3 -
Mantel Clearances
Side clearance to com-
bustibles is 10" (54 mm) from
opening whether it is side wall
or mantel legs.
The dimensions shown on Pages 8 and 9, Figures 3 and 4, are mini-
mum clearances to maintain when installing this heater. Follow these
instructions carefully to ensure safe installation. Failure to follow
instructions exactly can create a re hazard.
83D4009
VLI31 Fireplace Insert
9
• The insert must be placed within a code-conforming
masonry replace or a tested and listed zero-clear-
ance (UL-17, solid fuel) replace. Repair any replace
damage prior to installation.
• Because the insert uses a circulation blower, clean the
replace, smoke shelf and chimney before installing.
• This heater may be placed in a bedroom. Please be
aware of the large amount of heat this appliance pro-
duces when determining a location.
Figure 4 -
Minimum Openings
fp1959
FIREBOX DIMS
18"
8"
16"
1"
Please review the following carefully.
It is normal for inserts fabricated of steel to give off some
expansion and/or contraction noises during the start up or
cool down cycle. Similar noises are found with your furnace
heat exchanger or car engine.
It is not unusual for your insert to give off some odor the
rst time it is burned. This is due to the curing of the paint
and any undetected oil from the manufacturing process.
Burn your insert for at least six (6) hours on "HIGH" the
rst time you use it. Place the fan in the "OFF" position
during this time.
&P
ZEROCLEARANCEREQUIREMENTS
Insulation
Damper
Smoke
Shelf
Masonry Lining or Refractory
Screen
Metal or Glass Doors
Internal
Bafes
Masonry Lining or Refractory
Grate
Figure 5 -
Metal Fireplace Zero-Clearance Requirements
• The damper and grate must be removed.
•
The smoke shelf, internal bafes, screen, refractory and
metal or glass doors may be removed (if applicable)
.
• Do not remove or alter the insulation or any structured
rigid frame members (metal sides, oor, door frames,
face of the replace, etc.).
10 83D4009
VLI31 Fireplace Insert
Consult local building codes before beginning the installation. The installer must make sure to
select the proper vent system for installation. Before installing vent kit, the installer must read
this insert manual and vent kit instructions.
Only a qualied installer/service person should install venting system. The installer must follow
these safety rules:
• Wear gloves and safety glasses for protection.
• Use extreme caution when using ladders or when on rooftops.
• Be aware of electrical wiring locations in walls and ceiling.
The following actions will void the warranty on your venting system:
• Installation of any damaged venting component.
• Unauthorized modication of the venting system.
• Installation of any component part not manufactured or approved by MHSC.
• Installation other than permitted by these instructions.
83D4009
VLI31 Fireplace Insert
11
• The exhaust vent must reline the entire length of chimney and terminate above chimney top.
• Vent must meet all vent manufacturer's requirements when installed.
• Make sure you have the following before installing unit:
• 3" and 3" UL 1777 Listed gas liner for air inlet and exhaust.
• Vertical Terminations kits: HEDV3T11, HEDVRT, AI31TK33A
Figure 6 -
Venting Unit
FP1922
vent requirements
9/08
Maximum Height 40'
(1.9 m)
Minimum Height 10'
(3 m)
Exhaust
Inlet
FP19
Figure 6
1 83D4009
VLI31 Fireplace Insert
This heater has been tested at altitudes ranging from sea level to 4,500 feet (1,370 m). In this
testing, heater with standard orice burns correctly with just an air shutter adjustment. If you
need to resize orice for use at high altitude, contact your dealer.
High Temp
Silicone
FP1923
exhaust pipe
9/08
3" and 3" UL 1777 Gas
Liner
Apply high-temperature silicone to
lines on both ends and secure with
two () screws
Termination Kit
(Refer to Page 11)
Figure 7 -
Connecting Vent Pipe to Heater
FP193
83D4009
VLI31 Fireplace Insert
13
FP1924
inlet exhaust reline
9/08
Exhaust
Inlet
Recommended
block-off plate
(noncombustible
metal). Prevents
odors from
chimney entering
room.
UL 17 Solid
Fuel Z.C
Firebox
Figure 8 -
Inlet and Exhaust Reline
You may use either reline conguration
with a masonry or zero-clearance replace.
FP194
3" (75 mm) Ex-
haust
UL 1777 Gas Liner
3" (75 mm) Inlet
Termination Kits
(Refer to Page 11)
14 83D4009
VLI31 Fireplace Insert
FP1961
baffle adjustment
9/08
Loosen Four (4) Screws to Adjust
FP1961
Figure 10 -
Bafe Plate
Adjust for extended vertical applications if needed.
3. Attach the slotted bafe plate. Figure 10
4. Feed exhaust ex through hole on top of insert and
attach to manifold with hose clamp (not provided) or
other approved methods (check local codes). Insure
the gasket is in place before securing the ex to the
manifold.
5. Re-attach exhaust bafe and manifold assembly in
reverse order of Step .
6. Re-attach glass door in reverse order.
The VLIDV has an adjustable bafe and may be
adjusted as needed by loosening four (4) screws. Figure
10.
Before insert is placed back into replace opening, attach
intake ex pipe to intake manifold, located in rear lower left
corner with hose clamp (not supplied) or other approved
method.
The exhaust manifold is shipped attached to insert. It may
be removed to allow tight installation.
1. Remove glass door assembly following instructions on
Page 39, Figure 54.
. Lightly tap on ange of exhaust bafe assembly towards
you until disengaged. Remove bafe, manifold and
gasket from unit. Figure 9
FP1960
manifold assembly
9/08
Figure 9 -
Remove Manifold and Attach to Flex Vent
FP1960
manifold assembly
9/08
Gasket
Manifold
Bafe
Assembly
FP1960
Flex Vent
83D4009
VLI31 Fireplace Insert
15
Use proper gas type for the insert you are installing. If you have conicting gas type, do not
install insert. See dealer where you purchased the insert for proper insert according to your
gas type.
Make sure you have the items listed below before installing appliance.
• External regulator (supplied by installer) • Piping (check local codes) • Test gauge connection*
• Sealant (resistant to propane/LP gas) • Sediment trap (optional but recommended)
• Tee joint • Pipe wrench
• approved exible gas line with gas connector (if allowed by local codes — not provided)
* A CSA design-certied equipment shutoff valve with 1/8" NPT tap is an acceptable alternative to test
gauge connection. Purchase the CSA design-certied equipment shutoff valve from your dealer.
For propane/LP connections only, the installer must supply an external regulator. The external regulator will
reduce incoming gas pressure. You must reduce incoming gas pressure to between 11 and 13 inches of wa-
ter. If you do not reduce incoming gas pressure, burner system regulator damage could occur. Install external
regulator with the vent pointing down as shown in Figure 11. Pointing the vent down protects it from freezing
rain or sleet.
&0
EXTERNALREGULATOR
External
Regual-
tor
Vent
Pointing
Down
100 gal. (min.
Propane/LP
Supply Tank
FP1930
Figure 11 - External Regulator with Vent
Pointing Down (Propane/LP Only)
16 83D4009
VLI31 Fireplace Insert
A listed manual shutoff is factory installed upstream of appliance. Union tee and plugged 1/8"
NPT pressure tapping point should be installed upstream of the appliance. Figure 12.
The main gas valve is for turning on or shutting off the gas to the insert.
Check your building codes for any special requirements for
locating equipment shutoff valve to inserts.
Apply pipe joint sealant lightly to threads. This will prevent
excess sealant from going into pipe. Excess sealant in pipe
could result in clogged burner system valves.
We recommend that you install a sediment trap/drip leg in
supply line as shown in Figure 12. Locate sediment trap/drip
leg where it is within reach for cleaning. Install in piping system between fuel supply and burner
system. Locate sediment trap/drip leg where trapped matter is not likely to freeze. A sediment
trap traps moisture and contaminants. This keeps them from going into the burner system
gas controls. If sediment trap/drip leg is not installed or is installed wrong, burner system may
not run properly.
NOTE : The gas line connection may be made using 1/2" rigid tubing or an approved
ex connector. Since some municipalities have additional local codes it is always best
to consult your local authorities and the current edition of the National Fuel Gas Code
ANSI.Z223.1, NFPA54. In Canada CSA-B149 (1 or 2) Installation Code.
3" Minimum
FP1931
gas connection
9/08
Approved Flexible
Gas Line Supplied
with Appliance
Tee Joint
Pipe Nipple
Cap
From Gas Meter
(4.5" w.c. to 10.5" w.c. Pressure)
From External Regulator
(11" w.c. to 13" w.c. Pressure)
Figure 12 -
Gas Connection
Figure 12
83D4009
VLI31 Fireplace Insert
17
1. Check gas type. The gas supply must be the same as
stated on the appliance’s rating decal. If the gas supply
is different from the replace, Do not install the
appliance. Contact your dealer immediately.
. To ease installation, a 4" (610 mm) ex line with
manual shut-off valve has been provided with this ap-
pliance. Install and attach 1/" gas line onto shut-off
valve.
3. After completing gas line connection, purge air from
gas line and test all gas joints from the gas meter to
the replace for leaks. Use a solution of 50/50 water
and soap solution or a gas sniffer.
4. To check gas pressures at valve, turn captured screw
counter clockwise or 3 turns and then place tubing
to pressure gauge over test point. Turn unit to high.
Figure 13. After taking pressure reading, be sure and
turn captured screw clockwise rmly to reseal. Do not
over torque. Check test points for gas leaks.
Figure 13 -
Signature Command Valve
FP1909a
signature command valve
alternate view
8/08
Pressure Inlet
Pilot Adjust-
ment Screw
Pressure Outlet
1. This replace is equipped with the Signature Control
valve which operates on 6 volts. The A/C module plugs
into an A/C power supply. Four (4) “AA” batteries are
used for back up during power outages.
. The Signature Command System can also be operated
without A/C power. The system can run on four (4) “AA”
batteries for approximately six (6) months under normal
use.
3. A/C power must be used to power the A/C module,
blowers, lights and AUX accessories used with this
replace.
1. This replace may be used with a wall switch and/or
Signature Command wireless controls.
. The command center control may be mounted on the
wall with the use of the SCSWEK 15ft. wall mount exten-
sion kit.
18 83D4009
VLI31 Fireplace Insert
The command center may be mounted on the wall with
the use of the SCSWEK Kit (15ft. cable, junction box, wall
cover).
Mount the junction box provided at the desired location
on the wall. Do not extend beyond the 15 ft. wire cable
provided. If a longer distance is required, the 15 ft. may be
extended up to 30 ft. maximum by using two () SCSWEK
cables plugged together.
Route the wire from junction box to lower control area at
bottom of replace. Unplug the 1" cable from the com-
mand center. Attach the connector to the pins from wire
by pushing in to connector making sure to follow the color
code on connector. Plug the 15 ft. extension cable into the
ft. cable. Remove command center from the replace
and plug the other end of the extension cable into the
command center. Snap on wall cover provided and screw
to junction box.
The wall switch wire connection is located off the ft. wire
harness from the control box to the command center. Fig-
ure 15. The connection is labeled “Wall Switch”. Unplug
the male and female connectors and connect the two ()
low voltage wires provided. Run wire to desired location
on wall. Up to 50 ft. of 18 ga. wire may be used if neces-
sary. Attach wires to wall switch. Mount the wall switch in
to junction box and screw on cover.
1. Remove front cover plate on light box by removing the three (3) screws securing the cover
plate.
. Install the halogen light bulb provided. Do not touch the light bulb directly with ngers.
3. Replace the front cover plate.
4. Slide the colored diffuser on top of the light box in the channel guides.
FP2682
light box
Figure 14 -
Light Box
Channel Guides
Colored Diffuser
Cover Plate
Screws
Halogen Light Bulb
( Do not touch with bare hands)
FP68
83D4009
VLI31 Fireplace Insert
19
A/C Module
Control Board
RF Receiver
ON/OFF Button
Pilot
Black / Thermopile
Red / Thermopile
Sensor
Ignitor / Sparker
Conversion
NG/LP
Plug-in Connector
Control Board to Command Center
OFF/LO LED ON/HI
Master Switch
Command Center Optional
Wall Switch
Plug-in Connector
Stepper Motor to
Control Board
DC Power/Green
Ground
Plug-in Connector
Control Board to
Solenoid
Gas In
Gas Out
Pilot Gas Tubing
Valve
A/C Module
FP2679
SCS wiring diagram
To Outlet
Optional Aux.
300 Watts
Max
300 Watts
Max
300 Watts
Figure 15 -
Signature Command Wiring Diagram
Wall switch wires must
be connected together if a wall
switch is not being used.
0 83D4009
VLI31 Fireplace Insert
- This unit is supplied with seven (7) ceramic ber logs. Do not handle these logs with
your bare hands. After handling
the logs, wash your hands gently with soap and water to remove any traces of bers.
Break up rock wool (ember material) into dime-sized
pieces. Place evenly over burner, both in front and
behind the fettle. Make sure to cover all of the ports
but do not cover the slotted ports in rear. Apply rock
wool in light uffy pieces to better enable gas to
permeate the rock wool. Figure 16
LG828
rockwool area
Figure 16 -
Rock Wool Placement
LG88
LG828
VLI31 log 1 & 2
Log #1 Log #
LG88
Figure 17
1. Place Log #1 in front of the light box located in the
rear of the unit. This is held in place with an "L"
shaped bracket. Figure 17
. Hold Log # with the at edge to the right and the
keys on the log pointing up. Place the log on the
pins provided inside the right brick and behind the
fettle. Figure 17
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