Vertiv XTE 802 Series Operating and installation instructions

XTE 802G Generator Room
Walk-In-Cabinet
Description and Installation Manual
Specification Number: F2019014

Vertiv™ XTE 802G Generator Room Walk-In-Cabinet Description and Installation Manual
Vertiv™ XTE 802G Generator Room Walk-In-Cabinet Description and Installation Manual
The information contained in this document is subject to change without
notice and may not be suitable for all applications. While every precaution has
been taken to ensure the accuracy and completeness of this document, Vertiv
assumes no responsibility and disclaims all liability for damages resulting from
use of this information or for any errors or omissions. Refer to other local
practices or building codes as applicable for the correct methods, tools, and
materials to be used in performing procedures not specifically described in
this document.
The products covered by this instruction manual are manufactured and/or
sold by Vertiv. This document is the property of Vertiv and contains
confidential and proprietary information owned by Vertiv. Any copying, use or
disclosure of it without the written permission of Vertiv is strictly prohibited.
Names of companies and products are trademarks or registered trademarks of
the respective companies. Any questions regarding usage of trademark
names should be directed to the original manufacturer.
Technical Support Site
If you encounter any installation or operational issues with your product, check the pertinent section of this
manual to see if the issue can be resolved by following outlined procedures.
Visit https://www.vertiv.com/en-us/support/ for additional assistance.

Vertiv™ XTE 802G Generator Room Walk-In-Cabinet Description and Installation Manual
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TABLE OF CONTENTS
Admonishments Used in this Document.......................................................................................................................... v
Important Safety Instructions ............................................................................................................................................ vi
1 Purpose of this Document............................................................................................................................................... 1
2 Product Description .......................................................................................................................................................... 1
2.1 General.....................................................................................................................................................................................................................................................................................1
2.2 Part Numbers....................................................................................................................................................................................................................................................................2
2.3 Application ..........................................................................................................................................................................................................................................................................3
2.4 Standards Compliance.............................................................................................................................................................................................................................................3
2.5 Safety Listed AC or DC Components.........................................................................................................................................................................................................3
2.6 Dimensions, Weights, and Physical Specifications ........................................................................................................................................................................4
2.7 Features and Options..............................................................................................................................................................................................................................................11
3 Sequence of Procedures...............................................................................................................................................20
3.1 General................................................................................................................................................................................................................................................................................20
4 Front Door ..........................................................................................................................................................................21
4.1 Safety Precautions.....................................................................................................................................................................................................................................................21
4.2 Locking Mechanism .................................................................................................................................................................................................................................................21
4.3 Securing Mechanism...............................................................................................................................................................................................................................................21
4.4 Door Intrusion Alarm Switch Operation.................................................................................................................................................................................................21
5 Installation Considerations .......................................................................................................................................... 22
5.1 Important Safety Instructions.........................................................................................................................................................................................................................22
5.2 Installation Overview...............................................................................................................................................................................................................................................22
5.3 Tools and Test Equipment Required for Installation................................................................................................................................................................23
6 XTE 802G Placement .....................................................................................................................................................24
6.1 Overview............................................................................................................................................................................................................................................................................24
6.2 Site Selection ................................................................................................................................................................................................................................................................24
6.3 Foundation Kit Installation.................................................................................................................................................................................................................................25
6.3.1 Helical Foundation Kit Installation (P/N D1000-0000-0101)....................................................................................................................25
6.4 Combo Platform Installation ............................................................................................................................................................................................................................28
6.4.1 Combo Helical Platform Installation (P/N D1000-0010-0171)..................................................................................................................28
6.4.2 Combo Concrete / Gravity Platform Installation (P/N D1000-0010-0179)....................................................................................31
6.5 Transportation and Storage.............................................................................................................................................................................................................................35
6.6 Unpacking and Preparing the XTE 802G at the Installation Site................................................................................................................................ 36
6.7 Preparing to Lift the XTE 802G....................................................................................................................................................................................................................37
6.8 Lifting the XTE 802G.............................................................................................................................................................................................................................................39
6.9 Placing the XTE 802G...........................................................................................................................................................................................................................................41
6.9.1 On Approved Foundation Kit....................................................................................................................................................................................................41
7 Installing Interconnect Frame .....................................................................................................................................43
8 Sealing Cable Entries and Openings with Factory Cover-Plates.....................................................................45
8.1 General................................................................................................................................................................................................................................................................................45
8.2 Generator Installation............................................................................................................................................................................................................................................45
9 Grounding the XTE 802G .............................................................................................................................................46
9.1 Important Safety Instructions........................................................................................................................................................................................................................46

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9.2 Safety Precautions...................................................................................................................................................................................................................................................46
9.3 General................................................................................................................................................................................................................................................................................46
9.4 Master Ground Bar (MGB) ...............................................................................................................................................................................................................................46
9.5 Ground Bar (Interior) .............................................................................................................................................................................................................................................46
10 DC Power ........................................................................................................................................................................... 52
10.1 Important Safety Instructions.........................................................................................................................................................................................................................52
10.2 Safety Precautions....................................................................................................................................................................................................................................................52
10.3 General.................................................................................................................................................................................................................................................................................52
10.4 -48 VDC Interior Lights Wiring Block......................................................................................................................................................................................................52
10.5 Optional +24 VDC Smoke Detector Wiring Junction Box..................................................................................................................................................54
11 OSP Cables........................................................................................................................................................................ 55
11.1 Important Safety Instructions.........................................................................................................................................................................................................................55
11.2 Safety Precautions....................................................................................................................................................................................................................................................55
11.3 General.................................................................................................................................................................................................................................................................................55
11.4 Sealing Cable Entries..............................................................................................................................................................................................................................................55
12 Alarm Wiring .....................................................................................................................................................................56
13 DC Power, Outdoor Enclosure & Service Contacts..............................................................................................58

Vertiv™ XTE 802G Generator Room Walk-In-Cabinet Description and Installation Manual
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Admonishments Used in this Document
DANGER
! Warns of a hazard the reader will be exposed to that will likely result
in death or serious injury if not avoided
. (ANSI, OSHA)
WARNING
! Warns of a potential hazard the reader may be exposed to that could
result in
death or serious injury if not avoid
ed. This admonition is not used for situations that pose
a risk only to equipment, software, data, or service
. (ANSI)
CAUTION
! Warns of a potential hazard the reader may be exposed to that could
result in minor or moderate injury if not avoided
. (ANSI, OSHA) This admonition is not
used for situations that pose a risk only to equipment, data, or service, even if such use
appears to be permitted in some of the applicable standards
. (OSHA)
ALERT
! Alerts the reader to an action that must be avoided in order to protect
equipment, software, data, or service
. (ISO)
ALERT
! Alerts the reader to an action that must be performed in order to prevent
equipment damage, software corruption, data loss, or service interruption
. (ISO)
FIRE SAFETY
! Informs the reader of fire safety information, reminders, precautions,
or policies, or of the locations of fire
-fighting and fire-safety equipment. (ISO)
SAFETY
! Informs the reader of general safety information, reminders, precautions, or
policies not relat
ed to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA)

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Important Safety Instructions
Safety Admonishments Definitions
Definitions of the safety admonishments used in this document are listed under “Admonishments Used in this Document” on page v.
You Must Follow Approved Safety Procedures
DANGER! Performing the following procedures may expose you to hazards. These procedures should be performed by
qualified technicians familiar with the hazards associated with this type of equipment. These hazards may include shock,
energy, and/or burns. To avoid these hazards:
a) The tasks should be performed in the order indicated.
b) Remove watches, rings, and other metal objects.
c) Prior to contacting any uninsulated surface or termination, use a voltmeter to verify that no voltage or the expected
voltage is present. Check for voltage with both AC and DC voltmeters prior to making contact.
d) Wear eye protection.
e) Use certified and well maintained insulated tools. Use double insulated tools appropriately rated for the work to be
performed.
Buried Utilities
CAUTION! When installing the enclosure, ensure the site is free of any buried utilities. Call 811 before installation. Severe
damage, serious injury, or death can occur if buried utilities are not identified prior to installation.
Personal Protective Equipment (PPE)
DANGER! ARC FLASH AND SHOCK HAZARD.
Appropriate PPE and tools required when working on this equipment. An appropriate flash protection boundary analysis
should be done to determine the “hazard/risk” category, and to select proper PPE.
Only authorized and properly trained personnel should be allowed to install, inspect, operate, or maintain the equipment.
Do not work on LIVE parts. If required to work or operate live parts, obtain appropriate Energized Work Permits as required
by the local authority, per NFPA 70E “Standard for Electrical Safety in the Workplace”.
Generator and Associated Equipment
Refer to the generator and associated equipment manufacturers documentation for specific generator and associated equipment
safety instructions.

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General Safety Precautions
The following precautions shall be observed at all time when handling and installing the enclosure:
•Observe all safety precautions against personal injury and equipment damage.
•The procedures outlined in this manual are only recommended guidelines. Ensure that all NEC (National Electric Code) and
local codes for safety and wiring are followed.
-Use listed two-hole compression connectors (lugs) to terminate all ground connections. Selected lug shall match wire
and type, and crimped applied as specified by the lug manufacturer.
-Apply NO-OX-ID-A to all ground connections.
-Insulation of field-wire conductors should be rated no less than 90 °C, and sized in a manner that is consistent with the
NEC and local codes.
•Always use an approved voltage detector, when approaching an enclosure, to verify no leaks or shorts are presents on the
external body.
•Read “Specific Safety Precautions” starting on page viii in its entirety prior to attempting to handle or secure the enclosure.
•A minimum of two persons are required to safely install the enclosure.
•Hard hats and steel-toed boots should be worn while maneuvering the enclosure.
•Safety glasses should always be on while on-site.
•Safety gloves should be on when working in temperature extremes, with batteries, or with sharp objects.
•All electricians, operators, and technicians have been trained for the task at hand.
•Keep bystanders away.
•Ensure that all personnel on site are familiar with the first-aid kit location and emergency procedures in the event of an injury.
•Never leave the enclosure unattended. If leaving the site, close and secure the enclosure.

Vertiv™ XTE 802G Generator Room Walk-In-Cabinet Description and Installation Manual
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Specific Safety Precautions
DANGER! ELECTRICAL HAZARD
The equipment shall be installed and serviced by trained service personnel in accordance with the applicable requirements of
the current edition of the American National Standards Institute (ANSI) approved National Fire Protection Association's
(NFPA) National Electrical Code (NEC) (NFPA 70) or Canadian Electrical Code; and the applicable sections of the National
Electrical Safety Code (NESC) (ANSI C2). For operation in countries where the NEC or NESC is not recognized, follow
applicable codes.
All electrical procedures should be performed by a licensed electrician.
Observe all safety precautions as specified by local building codes. If local building codes specify procedures different from
those in this section, follow local codes.
DANGER! RISK OF ELECTRICAL SHOCK, GENERAL
All enclosure grounding and ground ring must be installed and verified prior to connecting any power cables (AC or DC) and
turning-up of enclosure.
When connecting any discrete power connection, make the connection first with the ground/return and break last with
ground/return.
Do not install equipment showing any physical damage.
If packaging is damaged, do not accept receipt from the shipper.
DANGER! RISK OF ELECTRICAL SHOCK, OSP CABLES
If joint buried cables are used, check the cable sheath for voltage in accordance with local standards. If voltage is detected,
do not proceed with the installation. Contact the supervisor and do not proceed until the voltage hazard is eliminated.
WARNING! RISK OF INJURY TO EYES AND SKIN, FROM OPTIC DEVICES
Do not look into a fiber cable or device, nor hold such cable or device against body, fabric or other material.
CAUTION! TO AVOID EQUIPMENT DAMAGE:
DO NOT REMOVE the exterior packaging or wrap from the enclosure until the enclosure is transported to the installation site.
Control moisture and condensation inside the enclosure until it is turned up for service.
CAUTION! PREVENT EQUIPMENT DAMAGE, FROM CONDENSATION
Until the enclosure is turned up for service, the bags of desiccant shipped with the enclosure must remain in the enclosure to
prevent condensation.
Once service is in-place, remove the desiccant.
DANGER! PREVENT EQUIPMENT DAMAGE, MAINTAIN VENTILATION
To optimize the service life of this equipment, make sure there are no obstructions in front of the ventilation openings.
WARNING! RISK OF EXPLOSION
For safety reasons, never restrict or block the airflow through the door or entry panel ventilation openings.
CAUTION! PREVENT EQUIPMENT DAMAGE, OPERATING TEMPERATURE
The enclosure is approved for operation in an environment with an expected temperature range of -40 °Fto +115 °F (–40 °C
to +46 °C) and 0% to 95% relative humidity range, condensing. Do not use at temperatures or humidity exceeding these
ranges.
The enclosure is not for indoor use.

Vertiv™ XTE 802G Generator Room Walk-In-Cabinet Description and Installation Manual
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WARNING! PREVENT INJURIES, FROM LIFTING THE ENCLOSURE
Follow all local safety practices while lifting the enclosure. Safety equipment, signage, traffic control and all required Personal
Protective Equipment (PPE) shall be used.
Keep unnecessary personnel and bystanders clear of work areas at all times.
Do not lift the enclosure over people. Do not let anyone work, stand, or pass under a lifted enclosure.
Do not move or lift the enclosure with a door open.
Only properly trained and certified operators shall operate any crane or lifting equipment.
Do not allow the lifting equipment or enclosure to touch any electrical wiring or equipment.
Operate all lifting equipment within safety constraints, as defined by the manufacturer and local practices; for example, do not
exceed the capacity of reach.
Crane Operation:
Only properly trained operators shall operate the crane.
Do not operate the crane until all stabilizers are extended. The stabilizers must be in firm contact with the ground or other
adequate support structure. Do not retract or extend the stabilizers when the enclosure is suspended from the crane.
Only the crane rigging crew should set up the crane and rigging.
Do not exceed the lifting capacity of the crane.
Use all four (4) provided lifting points (eyes) at the top corners of the enclosure to lift the enclosure.
Use crane spreader frames to prevent enclosure framework warping due to side loading.
Never route straps, cables or chains through the fork-lift channels in the base for a vertical crane lift.
Do not use slings, clevises or shackles of insufficient capacity.
Forklift Operation:
Only properly trained operators shall operate the forklift.
Do not exceed the lifting capacity of the forklift.
Forklifts shall have a minimum fork length of 72 inches (183 cm).

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