Vertiv NetSure 8200 Series User manual

NetSure™ 8200 Series
-48 VDC Power System
User Manual (UM582140000), Revision A
Specification Number: 582140000
Model Number: 8200NLDB,8200NLEB,8200NL-B

Vertiv |NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000)|Rev. A
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The information contained in this document is subject to change without
notice and may not be suitable for all applications. While every precaution
has been taken to ensure accuracy and completeness herein, Vertiv Group
Corp. assumes no responsibility, and disclaims all liability, for damages
resulting from use of this information or for any errors or omissions. Refer
to other local practices or building codes as applicable for the correct
methods, tools, and materials to be used in performing procedures not
specifically described in this document.
This document may contain confidential and/or proprietary information of
Vertiv Group Corp., and its receipt or possession does not convey any right
to reproduce, disclose its contents, or to manufacture or sell anything that
it may describe. Reproduction, disclosure, or use without specific
authorization from Vertiv Group Corp. is strictly prohibited.
Vertiv and the Vertiv logo are trademarks or registered trademarks of
Vertiv Group Corp. All other names and logos referred to are trade names,
trademarks or registered trademarks of their respective owners.
© 2019 Vertiv Group Corp. All rights reserved.

Vertiv |NetSure™ 8200 Series -48 VDC Power System User Manual (UM582140000)|Rev. A
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TABLE OF CONTENTS
Admonishments Used in this Document............................................................5
Important Safety Instructions ..............................................................................6
Safety Admonishments Definitions..................................................................................................... 6
General Safety .......................................................................................................................................................... 6
Voltages.......................................................................................................................................................................... 6
AC Input Voltages........................................................................................................................................................6
DC Output and Battery Voltages ..................................................................................................................6
Battery ...............................................................................................................................................................................7
Personal Protective Equipment (PPE)............................................................................................. 8
Hazardous Voltage.............................................................................................................................................. 8
Handling Equipment Containing Static Sensitive Components............................. 8
Maintenance and Replacement Procedures.............................................................................. 8
Static Warning...........................................................................................................9
Customer Documentation Package....................................................................11
System Description................................................................................................ 12
Description................................................................................................................................................................. 12
System Overview Illustrations.................................................................................................................14
System Operating Procedures............................................................................23
NCU Controller Operating Procedures......................................................................................... 23
General................................................................................................................................................................................. 23
NCU Numbering Scheme ..................................................................................................................................23
Inventory Screen........................................................................................................................................................24
DC View Screen...........................................................................................................................................................24
Advanced Settings Screen...............................................................................................................................26
Front Panel Touch Screen .........................................................................................................................27
NCU Battery Charge Current Limit Feature............................................................................28
Local Controls and Indicators................................................................................................................28
Controller...........................................................................................................................................................................28
External Alarms .....................................................................................................................................................31
Starting and Stopping System Operation...................................................................................31
Restarting Procedures when Rectifier is Automatically or Manually
Inhibited, Shut Down, or Locked Out...............................................................................................31
System Maintenance .............................................................................................32
Important Safety Instructions ................................................................................................................ 32
System Maintenance Procedures...................................................................................................... 32
Adding a Rectifier............................................................................................................................................... 32
System Troubleshooting and Repair................................................................ 34
Important Safety Instructions ................................................................................................................34
Contact Information.........................................................................................................................................34
Controller....................................................................................................................................................................34
SM-DUE .......................................................................................................................................................................34

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Troubleshooting Information.................................................................................................................. 35
Replacement Information...........................................................................................................................38
Replacement Procedures...........................................................................................................................38
Important Safety Instructions........................................................................................................................38
Rectifier Replacement...........................................................................................................................................38
Replacing the NCU Controller......................................................................................................................40
Circuit Card Replacement Procedures................................................................................................40

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ADMONISHMENTS USED IN THIS DOCUMENT
DANGER
! Warns of a hazard the reader will be exposed to that will likely result
in death or serious injury if not avoided. (ANSI, OSHA)
WARNING
! Warns of a potential hazard the reader may be exposed to that could
result in
death or serious injury if not avoided. This admonition is not used for situations that pose a
risk only to equipment, software, data, or service. (ANSI)
CAUTION
! Warns of a potential hazard the reader may be exposed to that could
result in minor or moderate injury if not avoided. (ANSI, OSHA) This admonition is not
used for situations that pose a risk only to equipment, data, or service, even if such use
appears to
be permitted in some of the applicable standards. (OSHA)
ALERT
! Alerts the reader to an action that must be avoided in order to protect
equipment, software, data, or service. (ISO)
ALERT
! Alerts the reader to an action that must be performed in order to prevent
equipment damage, software corruption, data loss, or service interruption. (ISO)
FIRE SAFETY
! Informs the reader of fire safety information, reminders, precautions,
or policies, or of the locations of fire
-fighting and fire-safety equipment. (ISO)
SAFETY
! Informs the reader of general safety information, reminders, precautions, or
policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA)

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IMPORTANT SAFETY INSTRUCTIONS
Safety Admonishments Definitions
Definitions of the safety admonishments used in this document are listed under “Admonishments Used in this
Document” on page 5.
General Safety
DANGER! YOU MUST FOLLOW APPROVED SAFETY PROCEDURES.
Performing the following procedures may expose you to hazards. These procedures should be
performed by qualified technicians familiar with the hazards associated with this type of equipment.
These hazards may include shock, energy, and/or burns. To avoid these hazards:
a) The tasks should be performed in the order indicated.
b) Remove watches, rings, and other metal objects.
c) Prior to contacting any uninsulated surface or termination, use a voltmeter to verify that no voltage
or the expected voltage is present. Check for voltage with both AC and DC voltmeters prior to
making contact.
d) Wear eye protection.
e) Use certified and well maintained insulated tools. Use double insulated tools appropriately rated for
the work to be performed.
Voltages
AC Input Voltages
DANGER! This system operates from AC input voltage capable of producing fatal electrical shock. AC
input power must be completely disconnected from the branch circuits wiring used to provide power to
the system before any AC electrical connections are made. Follow local lockout/tagout procedures to
ensure upstream branch circuit breakers remain de-energized during installation. DO NOT apply AC
input power to the system until all electrical connections have been completed and checked.
DC Output and Battery Voltages
DANGER! This system produces DC power and may have a battery source connected to it. Although
the DC voltage is not hazardously high, the rectifiers and/or battery can deliver large amounts of current.
Exercise extreme caution not to inadvertently contact or have any tool inadvertently contact an output
terminal or battery terminal or exposed wire connected to an output terminal or battery terminal.
NEVER allow a metal object, such as a tool, to contact more than one termination or battery terminal at a
time, or to simultaneously contact a termination or battery terminal and a grounded object. Even a
momentary short circuit can cause sparking, explosion, and injury.
DANGER! Follow local lockout/tagout procedures to ensure DC branch circuit protection devices
remain de-energized during installation at loads, as required.

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Battery
Refer to the battery manufacturer documentation for specific battery safety instructions. The following are
general guidelines.
WARNING! Correct polarity must be observed when connecting battery leads.
WARNING! Special safety precautions are required for procedures involving handling, installing, and
servicing batteries. Observe all battery safety precautions in this manual and in the battery instruction
manual. These precautions should be followed implicitly at all times.
WARNING! A battery can present a risk of electrical shock and high short circuit current. Servicing of
batteries should be performed or supervised only by properly trained and qualified personnel
knowledgeable about batteries and the required precautions.
The following precautions should be observed when working on batteries:
•Follow the recommended PPE requirements per the SDS for the battery to be used.
•Batteries are an energy source that can produce high amounts of electrical current.
•Remove watches, rings, and other metal objects.
•Eye protection should be worn to prevent injury from accidental electrical arcs.
•Use certified and well maintained insulated tools. Use double insulated tools appropriately rated for
the work to be performed. Ensure that wrenches with more than one working end have only one
end exposed.
•Do not lay tools or metal parts on top of batteries.
•Verify that no current will flow when the battery is connected or disconnected by opening battery
disconnects (if available) or adjusting the system to match battery voltage.
•Risk of explosion if battery is replaced with an incorrect type or if polarity is reversed.
Recommended to replace batteries with the same manufacturer and type, or equivalent.
•Dispose of used batteries according to the instructions provided with the batteries. Do not dispose
of batteries in a fire. They may explode.
•Batteries may generate explosive gases during normal operation. Systems containing batteries
should never be installed in an airtight room or space. Only install in a ventilated environment.
•Batteries may contain sulfuric acid. If battery acid enters your eye, immediately flush your eye with
running cold water for at least 15 minutes. Get medical attention immediately. If battery acid
contacts skin or clothing, wash immediately with soap and water.
•Do not open or mutilate batteries.
•ALWAYS FOLLOW THE BATTERY MANUFACTURER’S RECOMMENDATIONS AND SAFETY
INSTRUCTIONS.

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ALERT! Performing maintenance and/or troubleshooting procedures may interrupt power to the loads,
if battery reserve is not sufficient.
Personal Protective Equipment (PPE)
DANGER! ARC FLASH AND SHOCK HAZARD.
Appropriate PPE and tools required when working on this equipment. An appropriate flash protection
boundary analysis should be done determine the “hazard/risk” category, and to select proper PPE.
Only authorized and properly trained personnel should be allowed to install, inspect, operate, or maintain
the equipment.
Do not work on LIVE parts. If required to work or operate live parts, obtain appropriate Energized Work
Permits as required by the local authority, per NFPA 70E “Standard for Electrical Safety in the
Workplace”.
Hazardous Voltage
DANGER! HAZARD OF ELECTRICAL SHOCK.
More than one disconnect may be required to de-energize the system before servicing.
Handling Equipment Containing Static Sensitive Components
ALERT! Installation or removal of equipment containing static sensitive components requires careful
handling. Before handling any equipment containing static sensitive components, read and follow the
instructions contained in “Static Warning” on page 9.
Maintenance and Replacement Procedures
CAUTION! When performing any step in procedures that requires removal or installation of hardware,
use caution to ensure no hardware is dropped and left inside the unit; otherwise service interruption or
equipment damage may occur.
NOTE! When performing any step in procedures that requires removal of existing hardware, retain all
hardware for use in subsequent steps, unless otherwise directed.

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STATIC WARNING
This equipment contains static sensitive components. The warnings listed below must be observed to
prevent damage to these components. Disregarding any of these warnings may result in personal injury
or damage to the equipment.
1. Strictly adhere to the procedures provided in this document.
2. Before touching any equipment containing static sensitive components, discharge all static
electricity from yourself by wearing a wrist strap grounded through a one megohm resistor. Some
wrist straps have a built-in one megohm resistor; no external resistor is necessary. Read and follow
wrist strap manufacturer’s instructions outlining use of a specific wrist strap.
3. Do not touch traces or components on equipment containing static sensitive components. Handle
equipment containing static sensitive components only by the edges that do not have connector
pads.
4. After removing equipment containing static sensitive components, place the equipment only on
static dissipative surfaces such as conductive foam or ESD bag. Do not use ordinary Styrofoam™or
ordinary plastic.
5. Store and ship equipment containing static sensitive components only in static shielding containers.
6. If necessary to repair equipment containing static sensitive components, wear an appropriately
grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use
grounded test equipment.

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CUSTOMER DOCUMENTATION PACKAGE
NOTE! These instructions are for the NetSure™ 8200 Series -48 VDC Power System, Model 8200NLDB
(208V Input Power/Distribution and Power Only Bays), 8200NLEB (480V Input Power/Distribution and
Power Only Bays), and 8200NL-B(Distribution Only Bay); Spec. No. 582140000. This power system is
equipped with the NCU controller.
If you have a NetSure™ 802 Series -48 VDC Power System, Model 802NLDB (208V Input
Power/Distribution and Power Only Bays), 802NLEB (480V Input Power/Distribution and Power Only
Bays), and 802NL-B(Distribution Only Bay); Spec. No. 582140000, refer to document “Section 5877”
provided with your system. This power system is equipped with the MCA (Meter, Control, Alarm
Panel) and LMS (Lorain Monitoring System).
This document (UM582140000) provides User Instructions for the NetSure™ 8200 Series -48 VDC Power
System, Model 8200NLDB (208V Input Power/Distribution and Power Only Bays), 8200NLEB (480V Input
Power/Distribution and Power Only Bays), and 8200NL-B(Distribution Only Bay); Spec. No. 582140000.
For factory settings of all configurable parameters, refer to the configuration drawing (C-drawing) supplied with
your system.
The complete Customer Documentation Package consists of…
NetSure™ -48 VDC Power System Installation Manual
•Power System Installation Instructions: IM582140000
NetSure™ NCU Controller User Manual
•NCU Controller User Instructions: UM1M830BNA
USB Drive with All Customer Documentation
NetSure™ 8200 Series
•Power System Installation Instructions: IM582140000
•Power System User Instructions: UM582140000
•NCU Controller User Instructions: UM1M830BNA
•Power System “System Application Guide”: SAG582140000
•Contact Information Page: Section 4154
•Engineering Drawings
-SD582140000
-T582140000
•Also provided on the USB drive is a controller configuration drawing and the controller configuration
files loaded into the controller as shipped.
NetSure™ 802 Series
•Power System Installation Instructions: Section 5876
•Power System User Instructions: Section 5877
•Power System Installation Guide: Section 5957
(condensed version of Section 5876 Installation Instructions)

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SYSTEM DESCRIPTION
Refer to SAG582140000 (System Application Guide) for additional information.
Description
-48 VDC @ up to 16,000 Amperes Power System
The NetSure™ 8200NLDB (208V Input Power/Distribution and Power Only Bays), 8200NLEB (480V Input
Power/Distribution and Power Only Bays), and 8200NL-B(Distribution Only Bay) DC Power System is an
integrated power system containing rectifiers, intelligent control, metering, monitoring, and distribution.
This power system is designed to power a load while charging a positive grounded battery. The power system
is capable of operating in a batteryless installation or off battery for maintenance purposes. The power system
is designed for operation with the positive output grounded.
This power system can consist of the following components. The system must consist of one (1) primary
power/distribution bay or primary power only bay and may consist of up to seven (7) additional bays. These
additional bays may be a combination of secondary power/distribution bays, secondary power only bays, and/or
distribution only bays (maximum of 4 distribution only bays per system). The system can be expanded right or
left.
Power/Distribution Bays and Power Only Bays
Each power/distribution bay and power only bay can be equipped with up to ten (10) rectifiers. The
power/distribution bay and power only bay can be ordered factory configured for various AC input options. The
power/distribution bay also provides distribution.Distribution is divided into two buses which accept a choice
of fuse and circuit breaker types and sizes.
Each power/distribution bay and power only bay contains a monitor and control shelf. The monitor and control
shelf contains an NCU controller (main bay) or NCU controller interface (secondary bays). An SM-DUE module
is mounted in each secondary bay’s control shelf. Refer to “SM-DUE” on page 13. An indicator is visible from
the outside of the bay (at the top) which illuminates if an alarm condition occurs.
The primary power/distribution bay or primary power only bay contains a front panel touch screen connected
to the NCU controller. The primary bay also includes an NCU interface board (IB2) which provides digital
inputs, temperature inputs, and relay outputs for internal and external monitoring and alarms. An NCU
extended interface board (EIB) is also provided for additional inputs/outputs connections. Also furnished is the
IB4 board which provides a second Ethernet port. The Ethernet port located on the NCU controller’s front
panel is used to connect the front panel touch screen directly to the NCU. The Ethernet port located on the
IB4 board can be used to connect the NCU to your Local Area Network (LAN) for remote access.
Distribution Only Bays
Each distribution only bay provides four (4) distribution buses. Each distribution bus accepts a choice of
218-type circuit breakers and TPL-type fuses. A distribution only bay may also be equipped with an optional
distribution panel which accepts a choice of TPS/TLS-type fuseholders or bullet nose-type circuit breakers. An
indicator is visible from the outside of the distribution only bay (at the top) which illuminates if a fuse or circuit
breaker in the bay opens.
Rectifiers
The system contains rectifiers; which provide load power, battery float current, and battery recharge current
during normal operating conditions.

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NCU Controller
The NCU controller provides power system control, rectifier control (including a charge control function),
metering functions, monitoring functions, and local/remote alarm functions. The controller also supports
rectifier temperature compensation if the system is equipped with a temperature probe(s). Temperature
probe(s) may also be designated to monitor ambient temperature and/or battery temperature. The controller
also provides data acquisition, system alarm management, and advanced battery and energy management.
The controller contains a color TFT display and keypad for local access. The controller provides an Ethernet
port and comes with comprehensive webpages for remote access. The controller has SNMP v3 capability for
remote system management. The controller supports software upgrade via its USB port. Refer to the NCU
controller instructions (UM1M830BNA) for more information.
NOTE! In this system, the NCU Ethernet port is connected to a front panel touch screen for local access
to the NCU webpages. An IB4 (second Ethernet port board) is also furnished which provides a
connection point for a remote monitoring Ethernet connection.
SM-DUE
The SM-DUE is used to input external monitoring information to the NCU controller. The SM-DUE provides the
following monitoring inputs:
•Ten (10) input blocks with each providing the following monitoring inputs:
-One (1) Load Bus Voltage (0 VDC to 60 VDC) per input block
-One (1) Load Fuse Alarm (Bus- base of 0 VDC, >10 VDC alarm, <10 VDC normal) per input block
-One (1) Programmable Analog Input, can be set to accept one (1) of the following inputs per input
block:
10 mV DC to 50 mV DC Load Shunt (only load shunts are supported at this time)
General-Purpose Current Transducer
General-Purpose Voltage Transducer
1 uA/K Temperature Sensor
The SM-DUE also contains a +5 VDC power supply output for connection to external Hall devices.
The SM-DUE connects into the NCU CAN bus. Up to eight (8) SM-DUE units can be connected to an NCU.
Applications
The NetSure™ 8200NLDB and 8200NLEB is capable of interfacing with Vortex® Power Systems (VPS).
The NetSure™ 8200NLDB and 8200NLEB is capable of interfacing with legacy power systems.

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System Overview Illustrations
Figure 1: Power/Distribution Bay
Bay LED (Located on outside of front door)
Green = OK
Red = Bay Failure
Spare
Fuseholders
(behind hinged
panel)
Spare
Fuseholders
(behind hinged
panel)
Front Door Removed in
Illustration for Clarity
Power
Rectifiers
(See Detail B)
System Monitoring and Control
See Detail C or Detail D
Monitoring
Bus #1 Monitoring Circuit Card (See Detail A)
(behind hinged panel)
Monitoring
Bus #2 Monitoring Circuit Card (See Detail A)
(behind hinged panel)
Distribution
Bus #1
Distribution
Bus #2
Distribution Bus LED
Green = OK
Red = Distribution Bus Failure

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Figure 2: Power Only Bay
Bay LED (Located on outside of front door)
Green = OK
Red = Bay Failure
Front Door Removed in
Illustration for Clarity
Power
Rectifiers
(See Detail B)
System Monitoring and Control
See Detail C or Detail D

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Figure 3: Distribution Only Bay (List 116)
Bay LED
Green = OK
Red = Bay Failure
Distribution
Bus #2
Monitoring
Bus #2 Monitoring
Circuit Card
(See Detail A)*
(behind hinged panel)
* Spare Fuseholders
are located behind
hinged panel
Distribution Bus LED
Green = OK
Red = Distribution Bus Failure
Distribution
Bus #4
Distribution
Bus #1
Distribution
Bus #3
Monitoring
Bus #3 Monitoring
Circuit Card
(See Detail A)*
(behind hinged panel)
Monitoring
Bus #4 Monitoring
Circuit Card
(See Detail A)*
(behind hinged panel)
Optional List C
Bullet Nose
Device Panel
(not to scale)
Front View
Distribution Bay
Monitoring
Bus #1 Monitoring
Circuit Card
(See Detail A)*
(behind hinged panel)
Monitoring and Control Section
See Detail E
Front Door Removed in
Illustration for Clarity

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Figure 4: Distribution Only Bay (List 117, 118, 122)
Bay LED
Green = OK
Red = Bay Failure
Distribution
Bus #2
Monitoring
Bus #2 Monitoring
Circuit Card
(See Detail A)*
(behind hinged panel)
* Spare Fuseholders
are located behind
hinged panel
Distribution Bus LED
Green = OK
Red = Distribution Bus Failure
Distribution
Bus #4
Distribution
Bus #1
Distribution
Bus #3
Monitoring
Bus #3 Monitoring
Circuit Card
(See Detail A)*
(behind hinged panel)
Monitoring
Bus #4 Monitoring
Circuit Card
(See Detail A)*
(behind hinged panel)
Front View
Distribution Bay
Monitoring
Bus #1 Monitoring
Circuit Card
(See Detail A)*
(behind hinged panel)
Monitoring and
Control Section
See Detail F
Front Door Removed in
Illustration for Clarity

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Figure 5: Detail A - Distribution Bus Monitoring Circuit Card
Figure 6: Detail B - 208V and 480V Rectifier
Identification
Indicator
DISTRIBUTION BUS MONITORING CIRCUIT CARD
Green = OK
Red = Failure
Yellow (Flashing) = Communicating with NCU
Output
Current
Bargraph
Operate / Standby Switch
Operate
Standby
AC / Identify Indicator
Protection Alarm Indicator
Fail Alarm Indicator

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Figure 7: Detail C – Primary Power/Distribution Bay or Primary Power Only Bay System Monitoring and Control
Section
EIB Assembly
EIB Assembly
IB2 Assembly
IB2 Assembly
Ethernet Port (NCU)
(Front Door Display)
TB2
(for future use)
TB1
RS-485 Port 1 / Port 2
TB1-1 RS485_1A
TB1-2 RS485_1B
TB1-3 C_GND
TB1-4 RS485_2A
TB1-5 RS485_2B
1 5
TB1
TB2
CAN Port
(to supplemental bay)
10Base-T Ethernet Port (IB4 Board)
(Local Area Network)
NCU
Controller
IB2
Controller
Interface Board
EIB
Controller Extended
Interface Board
USB Port
F1
Power to
Distr. DSM
(3A)
F2
Power to
Touch
Screen
(1-1/3A)
South Bound Port
North Bound Port
Primary Bay Control Shelf

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Figure 8: Detail D – Secondary Power/Distribution Bay or Secondary Power Only Bay System Monitoring and
Control Section
Figure 9: Detail E - Distribution Only Bays Monitoring and Control Section (List 116)
CAN Port
CAN Port
SMDUE
SM-DUE CAN Port
(outgoing)
CAN Port
(incoming)
Front
Secondary Bay Control Shelf
CAN Interface
Circuit Card
(See Detail G)
Power Indicator
FA Indicator
Fuses