Vessel IPC40-E User manual

Quality does it.
ION/ PARTS CLEANER
No. IPC40-E
Application
This product is used to remove fine powder and dust attracted by static electricity and to remove static
electricity from parts that are negatively affected by static electricity.
A powerful air blower in an ionized space blows off the debris. The blown off debris is forcefully
collected by a dust collector.
Table of Contents
Instruction Manual
■For Your Safety································ P.2
■Product Overview···························· P.6
■Dimensions······································ P.9
■Component Functions ····················· P.10
■Installation ······································· P.13
■Operation········································· P.19
■Maintenance···································· P.27
■Storage &Troubleshooting ··········· P.33
■Removing, Disposing of,
and Replacing Parts ······················ P.34
■Notice of CE Marking ···················· P.35

2
For Your Safely
Safety Precautions
Please read this manual carefully before using this product.
Use this manual to take responsibility to ensure everyone that is using this product is doing so safely.
After carefully reading this manual, keep it in a protected place where it can be used at any time.
●The precaution items shown here are divided into two levels according to the level or risk.
WARNING Indicates that improper handling can lead to serious injury or even death.
CAUTION
Indicates that improper handling can lead to minor injury and property
damage.
○Example Pictorial Displays
This symbol indicates a WARNING or CAUTION.
This symbol indicates a prohibited action.
This symbol indicates a mandatory required action
WARNING
Prohibited Do not use IPC40-E for anything other than static erasure or dust
removal.
Vacuuming Up Prohibited
To prevent fires, absolutely do not vacuum up flames, explosive
dust, or liquid mist containing dust such as the following.
- Items that are on fire: Cigarette butts, matches, and other
sources of fire.
- Things containing sparks: A large amount of sparks from
grinding, dust that includes cinders, etc.
- Flammable substances: Gasoline, thinner, benzene,
kerosene, materials adhered with or containing oils, cleaning
fluids, or flammable substances.
- Explosive substances: Explosive dust, such as aluminum,
magnesium, titanium, and epoxy resin; explosive materials
and dust or explosive liquids that can make dust explode
depending on the conditions such as particle diameter and
concentration; liquid mists or substances adhered with or
containing explosive substances.
- Combustible substances: Combustible dust, combustible
liquid mist, or materials adhered with or containing
combustible materials, etc.

3
For Your Safely
WARNING
Vacuuming Up Prohibited
- Detrimental substances: Corrosive substances, adhesive
substances, liquids containing adhesive substances, gases
containing large quantities of detrimental substances, etc.
- Liquids and liquid mists: Dust containing moisture such as
that generated by machine tools, etc.
Vacuuming Up Prohibited
To prevent an accident or malfunction, absolutely do not
vacuum up damp dust or any moisture such as water or oil.
Damp dust could clog the filter and make recovery impossible.
Further, the product is not moisture or oil resistant, so an
unforeseen malfunction or accident could occur due to
corrosion, leaking, and dust accumulating in the internal duct.
Joint Use Prohibited
To prevent fires, absolutely do not make joint use of the
following.
･When the dust could transform into a hazardous substance
when mixed inside the unit.
CAUTION
Remember
Take into consideration the conditions surrounding the installation area.
･Install the unit in an indoor location not subject to wind, rain, or direct
sunlight.
･Where possibly wet by water, oil, chemicals, etc.
･Where exposed to marked vibrations or shock
･The temperature range should be 0°C to 40°C. Use the unit in a humidity
range of 20 to 80%.
Remember To prevent fires, conduct an inspection after work is completed.
Remember
Be sure to correctly install the components.
Leaks from defective installation could overload the motor and cause it to
burn out.
Remember Store this manual close to the product where it can be referenced easily.
Prohibited Do not install, use, or service this product until you understand this manual.

4
For Your Safely
WARNING
Prohibited To prevent fires, only use the specified rated power source.
Painting Prohibited
Use as a painting booth is prohibited. Do not perform painting
work in it.
Peering Prohibited
Do not peer into the end of the air nozzle. The sensor will
detect your presence and blast out compressed air, which
could strike your eyes or face.
WARNING
Disassembly Prohibited
Do not remove components, or modify or unreasonably
disassemble or assemble the product.
･This product is manufactured in accordance with safety and
performance standards, so removing components or
modifying the product is dangerous.
･Depending on the type of trouble, the customer might not be
able to handle it, so always contact the store where the
product was purchased.
Acceleration Prohibited
Do not use an inverter to accelerate operation.
Acceleration could overload the motor and pose a hazard in
terms of the strength of rotating parts, etc. In addition,
deceleration could cause a drop in blow volume, which could
result in insufficient motor cooling.
Remember
Be sure to observe the following to prevent electrical shock
accidents.
･Be sure to unplug the power cord from the outlet before
performing any wiring.
WARNING
Remember
Be sure to turn off the power when the thermal protector operates and the
operation stops.
When the motor becomes overloaded, the thermal protector automatically
operates to stop the motor, but since this is an automatic recovery type motor,
if the power is left on, the motor could suddenly automatically restarting
operating and leads to an accident.
Turn off the power switch and main power supply before looking for the cause
of the problem.
Do not restart operation before identifying and eliminating the cause of the
problem.
Remember Perform the processing quickly without letting dust accumulate.
Depending on the conditions, dust could present a fire or explosion hazard.
Remember Be sure to unplug the power cord from the outlet before performing any
maintenance or inspection work.

5
To Use this Product Safely
The following prohibition and caution symbols are displayed on the product.
○Example Pictorial Displays
Sucking up sparks or
flames is prohibited
Sucking up flammable or
combustible substances
is prohibited
Sucking up explosive
substances is prohibited
Disassembly Prohibited
Be careful of electric shock Be careful of rotating
parts
Carefully read the
instruction manual
No Peeking for Air Nozzle

6
Product Overview
Features
●Dust collecting unit with a static eraser
・This is a separate type static eraser dust collector where the work hood and dust collector are
connected by a duct and a connection cord.
・The work hood and dust collector can be installed in separate, freely selected locations to make
effective use of limited working space.
・The dust collector can be placed under the bench or in another location to muffle the noise.
●Work hood
・The entire top of the hood is made of transparent acrylic. This lets in light to provide good visibility.
・The wide opening makes it easy to insert and remove long pieces of work.
・Connecting electrical power and the drive source to the static eraser dust collector maintains an
environment filled with ions inside the hood.
・The sensor detects when work held by hand is placed inside the hood and automatically turns on the
air blower.
・The dust is instantly removed from even large pieces of work by the two air nozzles that blow air from
the left and right.
●Dust collecting unit
･Built-in high-performance filter for removing fine, dry dust. The exhaust does not dirty the room air.
･A closable clear acrylic window is provided in the front of the hood to block flying material and provide
good visibility.
･The opening has been optimally designed to allow the work to be smoothly put in and removed.
･The dust collector filter can be easily replaced by removing the front cover.
●Safety
･The static eraser has a problem monitoring function that can be checked by looking at the illuminated
indicators, etc.
･Equipped with a control circuit that first vents the air from inside the dust collector hood before turning
on the static eraser power.
CE Marking
We have certified our manufactured IPC40-E are designed and manufactured under the
requirement of EU directive with following conditions:
○Low voltage Directive (73/23/EEC)
REQUIREMENTS : IEC/EN60335-1, IEC/EN60335-2-80, IEC/EN55014-1,
IEC/EN55014-2, IEC/EN61000-3-2, IEC/EN61000-3-3, IEC/EN60204-1
○POLLUTION DEGREE : II
○IP Code : IP2X

7
Product Overview
Protection Classification (IP) Labeling Examples
1st Signal
Protection against bodily contact with
rotating parts or electrically charged
parts or the insertion of solid objects
2nd Signal Protection against entry by water
XDoes not apply (no instruction) XDoes not apply (no instruction)
0 No protection 0 No protection
1 Protects against solid objects larger
than 50 mm 1 Protects against dripping water drops
2 Protects against solid objects larger
than 12 mm 2 Protects against water drops dripping within an angle 15° from the vertical
3 Protects against solid objects larger
than 2.5 mm 3 Protects against spattering water
4 Protects against solid objects larger
than 1 mm 4 Protects against splashed water
5 Protects against dust 5 Protects against sprayed water
6 Protects against dust 6 Protects against waves
7 Protects against soaking in of water
8 Protection when submerged in water
2nd signal
1st signal
Character signal

8
Product Overview
Model No. : IPC40-E
Dust Collection Method : Cylindrical Cartridge Filter
Input Voltage : Single-phase AC 230V (50/60Hz)
Power Output : 200W
Consumption Current : 1.2Ａ(50Hz) 1.4Ａ(60Hz)
Air Flow : 3.3 m3/min (50Hz) 4.0 m3/min (60Hz)
Static Pressure : 0.88kPa (50Hz) 1.23kPa (60Hz)
Wind Pressure : 0.4 m/sec (50Hz) 0.5 m/sec (60Hz)
Dust Collection : 1.2L
Air Pressure／Air Hose : 0.4～0.7MPa (Use clean air) ／φ6mm x φ4mm
Air Consumption : 355 ℓ / min. (0.7MPa, actual measurement))
Working Temperature/ Humidity Range : 0～+40℃/ 20～80%RH (No dewing or freezing)
Noise : Hood Front 63dB(A) (50Hz) 66dB(A) (60Hz)
Dust Collector Front 62dB(A) (50Hz) 65dB(A) (60Hz)
Dimensions ：Hood 518Ｗ×462Ｄ×402Ｈ（mm）
Dust Collector 481Ｗ×354Ｄ×416Ｈ（mm）
Weight : Hood 12kg
Dust Collector 30kg
Connection cord ：Connector type Length 1.6 m
Accessories ：Instruction Manual (this manual) 1cop.
Static eraser dust remover adjustment tool 1pc
Sensor plastic adjustment tool 1pc
Dangerous use prohibited card 1pc
Clear acrylic sheet 1pc
Thumbscrews (M4-6) 6pcs
Dust collection duct hose (1.6 m) 1pc
Option ：High-brightness LED unit This optional LED unit lights up the
workspace, helping workers to detect dust.
●Specifications (Static Eraser)
Model No. : SDJ-08
Ion Generation Method : High voltage AC corona discharge
Output voltage :±3.5 KV AC
Input voltage : 24V DC ±5%
Consumption Current : 200mA (typ.)
Air Flow : 0.8 ㎥/ min. (max.) ⇔0.4 ㎥/ min.
Warning output : NPN transistor / open collector, max. rating: 100 mA/ 50V
high voltage alarm (Red LED), fan lock alarm (Red LED)
Protective function : Over current protection fuse (1.8 A/50 V)
Reverse-current connector protection diode (1.0 A/ 400 V)
Fan motor rotation monitoring function (Detecting rotation lock)
High-voltage output drooping (Detecting overload)
Working temperature/ Humidity Range: 0 ～+40℃20～80％RH (No dewing or freezing)
Ozone generation : 0.007 ppm or less (As measured at 300 mm, 30 sec.)
Static electricity removal time : About 2.9 sec. from ±1,000 V ⇔±100 V
(At 300 mm, maximum air flow)
Ion balance : Within ±10 V (At 300 mm, maximum air flow)

9
■Dimensions

10
■Component Functions
CAUTION
Disassembly Prohibited
Absolutely do not replace the hood or dust collector with another
device or use a substitute device.
Do not remove components, or modify or unreasonably disassemble
or assemble the product.
This product is manufactured in accordance with safety and
performance standards, so removing components or modifying the
product is dangerous.
Please be sure to understand the components and functions of the dust collector work platform and to
operate the unit safely and to work safely.
Work Hood
1. Work hood This is a booth that improves the dust collection effectiveness of the dust
removal work.
2. Clear acrylic sheet This plate keeps dust from dispersing during the dust removal work. It
also lets in light from the top to allow the work surface to be clearly seen.
3. Perforated plate This is a work plate for use during the work. It prevents large objects from
falling inside the chamber.
4. Sensor + reflection
plate
This senses when work is put in or removed and sends a signal to the air
solenoid valve. For information about the sensitivity and timer, refer to
the “Sensor” item under “Operation” in this manual.
5. Air nozzles Two flexible nozzles that can be pointed in any direction.
6. Static eraser
This removes electrostatic charge. For information regarding the detailed
operation of the SDJ-08 Static Eraser, refer to the “Static Eraser” item
under “Operation” in this manual.
7. Operation button
This button is located close to the dust collector and is used to start and
stop the operation. A push button type main switch is attached to the dust
collector.
8. Air solenoid valve This supplies or stops the compressed air in response to the sensor
signal.
9. Duct connection port
(exhaust) This connects the duct to the dust collector.
10. Dust collection duct
hose Bellows type with a length of 1.6 m when extended.
11. Connection cord This is a 1.6 m long connection cord for connecting to the dust collector.
12. Handle This is used to hold the hood when moving it.

11
■Component Functions
Dust Collector
13. Front cover Removable opening through which the filter unit can be installed and
removed.
14. Thumb lock This lock is used to fasten the front cover.
15. Duct connection
port (suction) This connects the duct to the work hood.
16. Exhaust port This is from where the clean air is exhausted.
17. Control box This contains a circuit that turns on the static eraser dust collector about 7
sec after the operation switch is turned on.
18. Main switch This switch turns the power to the control box on and off. It is a selector type
switch.
19. Connector This connector is for a connection cord that connects to the work hood.
20. Power cord Cabtyre cord with insertion plug.
21. Draw tray This tray collects the removed dust or dropped powder dust.
The draw in the front cover is removed to dispose of the dust.
22. Fan motor
This is the drive unit that turns the fan. It has a built-in thermal protector.
When the temperature inside the motor reaches approximately 120°C, the
motor automatically stops, and when it cools again to approximately 80°C
after stopping, it automatically restarts.
23. Fan This generates speed and pressure in the air and provides vacuum force to
the dust collector.
24. Filter unit The filter unit removes dust.
25. Rear filter This is installed in the rear cover as the unit’s final filter.
26. Rear cover This covers the area containing the fan.

12
■Component Functions
Filter unit part names
24-1. Cylindrical cassette filter (non-cloth) Number used by one unit: 1
24-2. Filter packing Number used by one unit: 2

13
Installation
Installation Area
WARNING
Prohibited
Do not use this product in the following areas. Where there is a risk of an
explosion or fire.
･Environments that require anti-explosion measures.
･Areas where corrosive gases or flammable or explosive gases are used.
CAUTION
Remember
Take into consideration the conditions surrounding the installation area.
･Install the unit in an indoor location not subject to wind, rain, or direct
sunlight.
･Where possibly wet by water, oil, chemicals, etc.
･Where excessive vibration or shock is applied to the unit.
･Use in a temperature range of 0°C to +40°C. Use the unit in a humidity
range of 20 to 80%.
Remember
Do not use this product where it will be directly exposed to high
temperatures or high humidity. Doing so could cause the motor to burn
out or breakdown.
Installation Area
Install the unit in an indoor location not subject to wind, rain, or direct sunlight.
Avoid using the unit in areas where water, oil, or condensation will get on it or where it will be
subject to sudden temperature changes.
Avoid using the unit where it will be subject to strong vibration or impacts.
An exhaust outlet is provided on the back of this unit, so placing the back of the unit close to the
wall will prevent normal exhausting and decrease the dust collecting capability. Install the unit
with its back at least 10 cm from the wall.
Ambient temperature and humidity
Use in a temperature range of 0°C to +40°C. Use the unit in a humidity range of 20 to 80%.
Atmosphere
Do not operate the unit in environments where anti-explosion measures are required.
Do not operate the unit in areas where corrosive gases or flammable or explosive gases are
used. In addition, use the unit in a well ventilated area with a normal air atmosphere.
Input voltage and compressed air
This unit uses AC 230V (50/60 Hz) input voltage and 0.4 MPa to 0.7 MPa compressed air for the
cleaning air. Install the unit where it can be connected to wiring and piping that meet these
specifications.
Maintenance space
Space for maintenance and inspections should be maintained around the unit.
In particular, the space in front of the unit required for daily maintenance should be obtained.

14
Installation
Installation Method
When installing this unit, place it on a level, strong, and smooth, flat bench.
WARNING
Remember
To keep the unit from falling over, do not climb on the working surface or
place heavy objects on it.
Remember
When installing the IPC40-E, place it on a level, strong, and smooth, flat
bench.
It can be damaged and malfunction if it falls.
CAUTION
Check the following, being aware of the weight of the product.
･Be sufficiently careful that no part of the body, especially fingers and toes,
will be caught underneath the product while it is being installed or moved.
･Make sure the product does not fall over while it is being installed or
moved.
･Do not move the product while an object is set on its hood. The object
could fall off of the hood.
Accessory Installation
Clear acrylic sheet installation
The work hood top acrylic sheet is removed from the hood and
packed to prevent it from being broken during product shipment.
Before using the unit, install the clear plastic sheet using the
included 6 thumbscrews.
The position of the thumbscrews is shown in the figure
at right.
WARNING
Remember
The work hood tope clear acrylic sheet prevents dust from being dispersed
during dust collection. The included clear acrylic sheet should always be
installed while working.

15
Installation
Dangerous use prohibited card application
The person in charge of controlling the use of this product must agree with the “Dangerous use
prohibited” items written on the included dangerous use prohibited card.
This person must sign on the signature line of the card and affix it to the side of the work hood or
other place clearly seen.
Connecting the work hood and dust collector
When the installation location has been decided, connect the connection cord coming from the work
hood and the included dust collection duct hose.
WARNING
Remember
To prevent electrical shock accidents, be sure to unplug the power cord from the
outlet before performing any wiring.
Remember
To ensure safety, the work hood and dust collector shall be set up as prescribed by
this manual. Do not remove components, or modify or unreasonably disassemble
or assemble the product. This product is manufactured in accordance with safety
and performance standards, so removing components or modifying the product is
dangerous.
Remember
Do not attach extensions to the dust collection duct hose or the connection cord.
Doing so could cause the timer setting of linked equipment not to match,
preventing correct operation.
CAUTION
CAUTION
Firmly connect the dust collection duct hose and the connection cord so that they
do not come loose during operation. Checking/inspecting these before starting work
are recommended.

16
Installation
Dust collection duct hose connection
Connect the included dust collection duct hose to the exhaust port on the rear of the work hood and
the suction port on the top of the dust collector. The connection positions are shown in the figures
below.
Connection cord connection
Connect the connection cord coming from the rear of the work hood to the connector on top of the
dust collector. A connector is used to make it easy to connect to the dust collector. The connection
position is shown in the figure at right.

17
Installation
Compressed air piping
CAUTION
Remember
Be sure to use an air hose with sufficient pressure resistance
performance. A hose without pressure resistance could burst or leak air.
Compressed air used
This unit requires that clean compressed air be supplied to the dust removal air blower.
Supply air within the pressure range of 0.4 to 0.7 MPa.
*A pilot solenoid valve is used to assist the operation of the valve used to supply the compressed
air, and it will not operate properly if the supply pressure is too low.
Use an air drier to remove the moisture from the air. (The dew point temperature is -15°C or
lower.) Use mist separator (0.3 μm) to remove the impurities from the air.
Supply air within the temperature range of 0 to +40°C.
Hose used
Use an air hose with sufficient pressure resistance performance (outside diameter 6 mm x inside
diameter 4 mm).
Hose connection
Connect the hose to the one-touch hose coupling (compressed air supply opening) on the bottom of
the solenoid valve on the back of the work hood. Refer to the following figure.

18
Installation
Electrical power wiring
WARNING
Remember
Use IPC40-E only with 230V AC(50/60Hz). Use of other voltage may result in
fire and electric shock.
Remember To prevent electrical shock accidents, be sure to unplug the power cord from
the outlet before performing any wiring.
Remember
To prevent electrical leaks, electrical shocks, and fire accidents, perform the
wiring work in accordance with electrical equipment technology standards and
in-house wiring provisions.
Check the specifications
Check to make sure the specifications of the supplied power makes the unit’s power specifications.
Wiring circuit breaker
Use a wiring circuit breaker to prevent overloading. It is also recommended that a ground-fault
interrupter be installed.
Extension cord
When an extension cord is used to supply power from a distant location, if the core wire of the
extension cord is narrow, it could cause a voltage drop and make it difficult for the unit to start and
prevent the capacity from being fully realized, so make sure the extension cord has sufficient
capacity to carry the electrical load. In addition, carrying a current that exceeds the allowable current
value could damage the cord’s insulation.
Power cord
The power cord comes with a plug, so plug it completely
into the oulet (230V AC).
Static eraser
The static eraser’s operation mode selector switch is set to automatic operation to link operation with
this unit.
Duct piping
Exhaust port
An exhaust port is provided on the rear of the dust collector.
The flange for connecting ducts with a 100 mm inside diameter is an option.
*Please be aware that connecting a duct will reduce the dust collecting capability.

19
Operation
Operation
Before starting operation, double check to make sure all of the installation items are being observed.
Make sure there are no problems with the unit.
・Is there any damage, loose screws, or loose connectors?
・Are all of the front and rear covers completely shut?
・Have the dust collection duct hose or connection cord come loose?
Operation
Operation is performed using the Start (green) and Stop (black) push buttons on the front of the work
hood.
The selector switch on the front of the dust collector is the main switch. Turn this from OFF (○) to ON
(｜) before beginning operation.
・Use a wiring circuit breaker (for the motor) to prevent overloading.
・In this case, use one that is suitable for the motor (suitable for the current value).
・It is also recommended that a ground-fault interrupter be installed.

20
Operation
WARNING
Remember
Be sure to turn off the power when the thermal protector operates and
the operation stops.
When the motor becomes overloaded, the thermal protector
automatically operates to stop the motor, but since this is an
automatic recovery type motor, if the power is left on, the motor could
suddenly automatically restarting operating and lead to an accident.
Be sure to turn off the switch and unplug the power cord from the
outlet before looking for the cause of the trouble.
Do not restart operation before identifying and eliminating the cause
of the trouble.
Perforated plate
This is used as a work platform. It prevents large-diameter objects from falling inside the unit.
CAUTION
Prohibited
Do not use the unit with this plate removed.
The sensor might not work properly.
CAUTION
If the perforated plate is deformed or broken while performing work,
continuing to use the product in this condition is hazardous, so make
sure the perforated plate is properly maintained.
Replacing the deformed or damaged perforated plate is recommended.
Remember
This unit is designed for light work, such as handwork, so do not place
heavy objects on top of the perforated plate or forcefully strike it.
Doing so could deform or break the perforated plate.
The perforated plate is designed to support up to 10 kg.
Operating conditions
Perform operation under the following conditions.
Keep the power voltage within the allowable fluctuation range of within ±10%.
The frequency range shall be the rated frequency stated on the name plate.
Do not use an inverter to operate the unit.
The unit is designed to provide the specified performance when operated at the rated frequency.
Acceleration could overload the motor and pose a hazard in terms of part strength, and
deceleration could cause insufficient motor cooling.
WARNING
Prohibited
Using an inverter to acceleration operation could overload the motor and
pose a hazard in terms of the strength of rotating parts, so absolutely do not
do it.