VETRON 5064 User manual

5064 / 5164 » SERVICE MANUAL
02/2021

5064 / 5164 » SERVICE MANUAL
02/2021

© VETRON | TYPICAL GmbH
Clara-Immerwahr-Str. 6
67661 Kaiserslautern, Germany
Tel.: [phone] - 0
Fax: [phone] - 11
[e-mail]
www.vetrontypical.com
All rights reserved.
The instructions for use, service instructions, parts lists are protected by copyright. Any reuse of the
content outside the copyright is without the written consent of VETRON | TYPICAL GmbH inadmissible
and punishable.
VETRON | TYPICAL GmbH is only liable for damage caused by intent or gross negligence on the part
of the manufacturer. Moreover, liability is excluded.
Reserve technical changes!
The contents were carefully prepared and checked by the publisher. Due to continuous develop-
ments, illustrations, functional steps and technical data may dier slightly.
Updating the documentation
If you have suggestions for improvement or have detected any irregularities, please contact us.
The documents for the machines can be accessed by logging on
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CE marked after §7 Prod SG

03
02/2021
VETRON 5064 Welding Machine
CONTENTS
01. PREFACE
07 01. SAFETY INSTRUCTIONS
08 02. SYMBOLISM
09 03. DANGER NOTES
10 04. PRODUCT INTRODUCTION / INTENDED USE / CONFORMITY DECLARATION
11 05. TECHNICAL DATA
12 06. TRANSPORT - PACKAGING - DISPOSAL - STORAGE
FIRST COMMISSIONING / DECOMMISSIONING
02. OPERATING ELEMENTS
13 01. OVERVIEW
14 02. VETRON OPERATING FIELD P107
15 03. HOTKEY
16 04. ELCTRONIC HANDWHEEL & FEED BUTTON
17 05. CONTROL & MAIN SWITCH
18 06. PEDAL
19 07. LIGHT

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CONTENTS
03. WELDING WHEELS
21 01. WELDING WHEELS
22 02. CUTTING WHEELS
23 03. PULLER WHEELS
04. COMMISSIONING & WELDING
25 01. GENERAL INFORMATION ABOUT WELDING | WELDING PRINCIPLE
26 02. DEFAULT PROGRAM
27 03. ACCESS RIGHTS
28 04. FIRST COMMISSIONING
28 05. SWITCHING ON/OFF
29 06. SELECT LANGUAGE
30 07. WHEEL CHANGE
32 08. CHANGE PROGRAM
33 09. COOLING SET
34 10. WELDING - MANUAL INTERVENTION DURING WELDING
35 11. CONTINUOUS WELDING PROGRAMS
36 12. INTERVAL WELDING PROGRAMS
38 13. SPOT WELDING
39 14. CUT & SEAL
40 15. CHAIN WELDING PROGRAM
42 16. ERROR MESSAGES DURING WELDING
05. PROGRAMMING
45 01. CREATE NEW PROGRAM
46 02. CONTINUOUS WELDING AT CONSTANT SPEED
48 02.01. CONTINUOUS WELDING AT DYNAMIC SPEED
50 02.02. INTERVAL WELDING AT CONSTANT SPEED
52 02.03. SPOT WELDING
53 02.04. CUT & SEAL AT CONSTANT SPEED
54 02.05. CUT & SEAL AT DYNAMIC SPEED

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VETRON 5064 Welding Machine
CONTENTS
55 03. CREATE PROGRAM CHAIN
57 04. SAVE
58 05. PROGRAM CHANGE VIA PARAMETERS
60 06. PROGRAM PARAMETER LIST
66 07. MACHINE PARAMTER LIST
74 08. CANCEL
06. ADMINISTRATION
75 01. READ / WRITE PROGRAMS / SETTING MANAGEMENT
78 02. UPDATE THE OPERATING PROGRAM
07. MAINTENANCE & CARE
79 01. SONOTRODE & WELDING WHEEL CLEANING
80 02. FAN
81 03. GREASE
08. ADJUSTMENT
83 01. IMPORTANT ADVISE REGARDING ADJUSTMENT
84 02. LATERAL ADJUSTMENT OF THE SONOTRODE
85 03. MACHINE PARAMETERS
86 04. RESETTING THE MACHINE PARAMETERS
87 05. HEIGHT MEASURING SYSTEM
89 06. PNEUMATIC CONNECTION
90 07. PULLER
09. SUPPORT
91 01. SUPPORT FORMULAR

06 02/2021 VETRON 5064 Welding Machine
CONTENTS

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VETRON 5064 Welding Machine
01. PREFACE
01. SAFETY INSTRUCTIONS
GENERAL SAFETY INSTRUCTIONS
These operating instructions, the safety instructions and the
warning symbols on the machine are intended to ensure the safe
operation of the machine in order to prevent the risk of accidents
and injury to you and others. Before commissioning, read the
safety instructions and the operating instructions of the motor
manufacturer.
» The machine may only be operated in accordance with its
intended purpose (for example, welding medium to heavy
materials and the associated protective equipment. The
relevant country-specific safety regulations must also be
observed.
» The machine must only be commissioned after the relevant
operating instructions have been taken into consideration
and by appropriately instructed operators.
»These operating instructions are to be stored at hand.
» The connection cable must be provided with a country-spe-
cific approved mains plug. The mains plug must only be
connected to grounded sockets. Here a qualified specialist
is necessary.
» The machine must always have a grounding. Only over this
is a normal operation of the machine to ensure.
» The danger and safety instructions attached to the machine
must be followed.
» When replacing welding tools such as rollers, cutter and
tape guide, when leaving the workplace and during main-
tenance, etc., the machine must be disconnected from the
mains.
-> Press the main switch or pull out the mains plug.
» After switching o always plan cooling down period. Other-
wise there is a risk of burns!
» Machines with compressed air components must be
disconnected from the compressed air supply and the
residual pressure released before repair or maintenance
work. Exceptions to this are performance tests or specific
settings.
» Repairs and all maintenance work should only be carri-
ed out by qualified personnel or appropriately instructed
persons.
» It is important to ensure that the anvil and sonotrode wheel
are always kept clean.
» Work on electrical equipment must only be carried out by
qualified specialists.
-> If errors are detected, stop the machine immediately.
» Work on parts and equipment that are live is not permitted.
The machine must be disconnected from the mains.
» For repairs, only spare parts approved by VETRON may be
used. In case of infringement the guarantee expires.
»The machines are to be used only for the purpose intended.
» If oils, greases, etc., used for the machines and accesso-
ries, get in your eyes or on your skin, or should you swallow
any of these fluids, wash them immediately and thoroughly,
or seek medical attention immediately ,
» Commissioning of the machine is prohibited until it has
been determined that the entire welding unit complies with
the provisions of the EC directive and the declaration of
conformity has been created.
POINTS TO NOTE BY THE OPERATOR
» As part of the machine, this operating manual must be
available to operating personnel at all times. Before using
the machine for the first time, the operator must read this
operating manual.
» The operator has to ensure that the machine is only opera-
ted in perfect condition.
» The operator must ensure that no safety devices are remo-
ved or disabled.
» The operator must ensure that only authorized or properly
instructed persons work on the machine.
OPERATING AND SPECIALIST PERSONNEL
» As part of the machine, this operating manual must be
available to operating personnel at all times. Before using
the machine for the first time, the operator must read this
operating manual.
» The operating personnel are responsible for setting up,
operating and cleaning the machine and responsible for the
elimination of faults.
» Qualified personnel include people with specialist training
in electrical / electronics, pneumatics and mechanics.
-> Lubrication, maintenance, repair and adjustment is your
responsibility.
» The operator must refrain from any operation that the safe-
ty of the machine is impaired.
1. Jewelry, necklaces and rings - must not be worn.
2. The clothes should be tight.
3. Only authorized persons may be present in the danger
area.
» If changes occur to the machine that aect safety, they
must be reported immediately to the operator.
» The specialist personnel – persons with training in elec-
trical / electronics and mechanics – are responsible for
the lubrication, maintenance, repair and adjustment of the
machine.
» Before starting adjustment and repair work, the main
switch must be switched o and secured against reclosing.
» Work on parts that are under tension should be avoided.
Exceptions are regulated by EN 50110. After maintenance
and repair work, the protective covers must be replaced.
» Operating and specialist personnel are obliged to observe
the safety instructions in the operating instructions during
all work.

08 02/2021 VETRON 5064 Welding Machine
01. PREFACE
02. SYMBOLISM
DANGER!
This symbol in combination with the
word DANGER, indicates an imminent
danger that may result in serious injury
or death.
WARNING!
This symbol in combination with the
word WARNING indicates a potentially
hazardous situation which, if not avoided,
could result in serious injury or death
ATTENTION!
This symbol in combination with the
word ATTENTION may indicate a
potentially hazardous situation that
could result in minor personal injury
.
DANGER OF CUTS!
This symbol indicates that there is an
increased risk of cuts here
.
CRUSHING!
This symbol indicates that there is a
heightened risk of crushing
RISK OF BURNS!
This symbol indicates that there is an
increased risk of burning here.
MAGNET!
This symbol indicates that there is a
magnet field.
SAFETY SCREW!
This symbol displays that this screw
should not be loosened.
INFORMATION!
This symbol displays information.
ADVICE!
This symbol indicates important information.
HARMFUL TO HEALTH!
May damage certain organs. Can lead to
immediate and long-term massive impair-
ment of health, cause cancer, damage
genetic material, fertility or development.
May be fatal if infiltrated into the respiratory
tract.
HAZARD TO WATERS!
May cause acute or long-term damage to
aquatic organisms such as fish, aquatic
insects and aquatic plants in low concentra-
tions.
PROTECTIVE EARTHING!
Earthing one or more points of a network,
installation or equipment for the purpose of
electrical safety.
1
2
OFFON
DANGER LABEL
Do not work the machine without finger
guard and safety covers!
Before adjusting, cleaning, etc. switch o
the main switch on the control!

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VETRON 5064 Welding Machine
01. PREFACE
03. DANGER NOTES
CRUSHING
Bruises and crushing through the anvil and sonotrode wheel 1.
Make sure that you have sucient safety distance between the fingers and the anvil
and sonotrode wheel.
Risk of injury due to lifting and lowering and the material being pulled in by the anvil
and sonotrode wheel.
1 ANVIL WHEEL
&
SONOTRODE WHEEL

10 02/2021 VETRON 5064 Welding Machine
01. PREFACE
04. PRODUCT INTRODUCTION / INTENDED USE / CONFORMITY DECLARATION
U LTRASONIC -WELDING-MACHINE
The ultrasonic approach has developed as forward looking method for the connection of thermopla-
stic, innovative and technical materials.
For the connection of technical (weldable) materials, such as protective clothing made of TYVEK,
car covers for transport, medical mattresses and pads, clean room clothing, filter, sports gear, etc.,
an innovative ultrasonic welding machine is indispensable, in order to guarantee the best possible
resistance of the welding seam.
The VETRON 5064 and 5164 (longarm version) with its worldwide unique selling features emerges
as the perfect partner for ultrasonic welding techniques. The calibrated height sensor measures the
distance between anvil- and sonotrode wheel over the entire perimeter. This ensures an exact con-
centricity and leads to a perfect welding seam with steady quality. After finishing the distance- and
concentricity-calibration, the accuracy of the concentricity is shown on the display.
VETRON oers two sonotrodes made of hardened steel and titanium.
The detachable display/panel guarantees a high process security, since no program or parameter chan-
ge can be made when removed. Programs can be changed or uploaded to the machine via an USB slot.
Typical applications:
Automotive Protective Car Protective Suits Bulletproof Vest Surgical &
Cover
Technical Textiles Filtration Flaggs & Banner Sportswear Lingerie &
Swimwear
INTENDED USE!
Any use not approved by the manufacturer is considered improper! Proper use also includes
compliance with the prescribed operating, adjustment, maintenance and repair measures.
Damage due to non-intended use is not covered by the manufacturer‘s liability.
The VETRON 5064 and its subclasses are ultrasonic welding machines for thermoplastic materials.
CE-CONFORMITY DECLARATION
All VETRON machines comply with the applicable European regulations of relevant basic health and
safety requirements, which are specified in the declaration of conformity and manufacturer.
Laboratory Supply

11
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VETRON 5064 Welding Machine
Vetron 5064 / 5164 (Standard - Longarm)
Type Ultrasonic Welding Machine
Ultrasonic frequency 35 kHz
Welding seam width standard up to 13 mm
Anvil Ø (titan or steel) 25/45 mm
Sonotrode Width up to 13 mm
Max. speed 40 m/min; Optional 100 m/min
Cut & Seal Yes with steel wheel / No with titan wheel
Clearance space 5064: 350 x 310 mm
5164: 680 x 130 mm
Netto weight 5064: 41 kg
5164: 74 kg
Gross weight 5064: 51 kg
5164: 97 kg
Operating voltage AC 230 V / 50 - 60 Hz
Rated power 1000 W
Operating Air Pressure 6 bar
Noise indication 80 dB(A)
Versions and subclasses can be found under:
www.vetrontypical.com
01. PREFACE
05. TECHNICAL DATA

12 02/2021 VETRON 5064 Welding Machine
FIRST COMMISSIONING
01. Before operating the machine, clean the machine thoroughly.
02. Please check whether the machine or electrical cables are damaged.
03. Have specialists check that you are allowed to operate the machine with the mains voltage and
that it is correctly connected.
04. Connect the machine to the compressed air system. The operating pressure at the filter valve
is 6 bar. (See chapter 08.06. Pneumatic connection)
05. All covers must be mounted.
NOTE!
1.) Should deviations occur, do not operate the machine!
2.) Only connect the machine to a grounded power outlet!
DECOMMISSIONING
01. Remove cutting or welding wheel; otherwise there is a
risk that the wheel will destroy the sonotrode.
02. Switch o the machine at the control.
03. Pull out the mains plug.
04. Disconnect the machine from the compressed air, if available.
05. Clean the machine if necessary.
06. If possible, cover the machine to avoid soiling.
TRANSPORT - PACKAGING - DISPOSAL - STORAGE
01. Transport of the machine
All machines are delivered packed.
The product must be checked for shipping damage after delivery. For subsequent damage
within the customer‘s operation, the manufacturer assumes no liability.
Make sure that the products are transported safely and with the utmost care at your facility.
 Moving machines with EHS (electrically height adjustable) with wheels:
» Turn o the machine
» Make sure that the sewing machine head is not tilted back
» Put the table in the lowest position
» Pull power and pneumatic connections
» Release wheel brakes
» Grab the table top and push the entire machine to the new location
» Reconnect the electricity and pneumatics and tighten roller brakes
02. Packaging
The packaging material must be disposed of in accordance with local environmental protection
regulations.
03. Disposal
The customer is responsible for the proper disposal. Disposal should comply with local
environmental regulations.
NOTE!
Parts contaminated with lubricants or oils must be disposed of separately.
04. Storage
When not in use for a long time, the machines must be protected against dirt, moisture and
corrosion (for example: by an oil film).
01. PREFACE
06. TRANSPORT - PACKAGING - DISPOSAL - STORAGE
FIRST COMMISSIONING / DECOMMISSIONING

ESC
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VETRON 5064 Welding Machine
OPERATING FIELD (p.14)
HOTKEYS (p.15)
ELECTRONIC HANDWHEEL &
FEED BUTTON (p.16)
CONTROL (p. 17) DONGLE (p. 17) PEDAL (p. 18)
02. OPERATING ELEMENTS
01. OVERVIEW

ESC
1
1 2 3 4
2
3 4 5 6 7
8
14 02/2021 VETRON 5064 Welding Machine
The operating field indicates the current operating states.
Operation takes place via continuous dialog between control and operator.
Depending on the operating state, dierent texts are displayed.
The following functions are assigned to the BUTTONS ABOVE AND BELOW THE DISPLAY:
1 TECHNOLOGIES:
1. Continuous Welding
2. Interval Welding
3. Spot Welding | Puller On/O
4. Cut & Seal
The technology buttons can also be used as filters during program selection.
2 LIGHT ON / OFF
3 PARAMETERS
4 NEW PROGRAM
5 PROGRAM CHAIN
6 SAVE
7 CANCEL
If a technology / function is activated,
this is indicated by illuminating the corresponding LED.
In order to CHANGE OR SET VALUES, use the JOG KEY ( 8):
Turning changes the values; pressing the JOG KEY enters the value.
In the following, the operating type is indicated by the following icons:
Input = Press the JOG KEY:
Change = Turn the JOG KEY:
02. OPERATING ELEMENTS
02. VETRON OPERATING FIELD P107

3
1
2
4
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VETRON 5064 Welding Machine
02. OPERATING ELEMENTS
03. HOTKEY
1 SAFETY SWITCH & WHEEL CHANGE
If the safety switch is triggered, the machine is automatically in the wheel change position. The
LED lights up red. All functions are locked.
2 ULTRASOUND ON / OFF
Default setting: Ultrasound ON, the LED is lit up.
Press this button to travel a distance without welding.
– The LED goes out.
3 ULTRASOUND POWER STAGE 2
If you pre-programmed a second ultrasound power stage, you can activate this stage
via this button. If the second power stage is activated, the adjacent LED is lit up.
4 CUSTOMIZABLE BUTTON
This button can be used to manually advance work steps in interval programs. Pushing the
button longer: Sonotrode and wheel runs backwards. Turning direction is adjustable.
- Adjustable in Basicparameter M104.

1
2
16 02/2021 VETRON 5064 Welding Machine
1 ELECTRONIC HANDWHEEL
» Turn the handwheel counterclockwise to travel forward without welding.
» Turn the handwheel clockwise to travel backward without welding.
In the following, the operating type is indicated by the following icons:
Pressing the handwheel: (Function can be customized via program parameters)
Turning the handwheel:
2 FEED BUTTON
Pulling the button changes the welding direction with welding function.
02. OPERATING ELEMENTS
04. ELCTRONIC HANDWHEEL & FEED BUTTON

1
2
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VETRON 5064 Welding Machine
1 MACHINE MAIN SWITCH ON / OFF
2 USB - PORT
Identify yourself using the provided USB dongle.
02. OPERATING ELEMENTS
05. CONTROL & MAIN SWITCH

0
+1
-1
18 02/2021 VETRON 5064 Welding Machine
0 IDLE POSITION
+1 WELDING,
Speed depending on programming:
» Constant
» Dynamic (speed via pressure on pedal)
-1 LIFT UPPER TRANSPORT WHEEL
02. OPERATING ELEMENTS
06. PEDAL