Viessmann Vitocell 100-E Operating instructions

Installation and service instructions
for contractors
VIESMANN
Vitocell 100-E
Type SVPA
Heating water buffer cylinder
1500 and 2000 l
For applicability, see the last page
VITOCELL 100-E
5694 385 GB 9/2015 Please keep safe.

2
Please follow these safety instructions closely to
prevent accidents and material losses.
Safety instructions explained
!Please note
This symbol warns against the risk of material
losses and environmental pollution.
Note
Details identified by the word "Note" contain additional
information.
Target group
These instructions are exclusively intended for author-
ised contractors.
■Work on electrical equipment must only be carried
out by a qualified electrician.
■The system must be commissioned by the system
installer or a qualified person authorised by the
installer.
Regulations to be observed
■National installation regulations
■Statutory regulations for the prevention of accidents
■Statutory regulations for the protection of the envi-
ronment
■Codes of Practice of the relevant trade associations
■All relevant safety regulations as defined by DIN, EN,
DVGW, VDE and locally applicable standards
aÖNORM, EN and ÖVE
cSEV, SUVA, SVTI, SWKI and SVGW
Working on the system
■Isolate the system from the power supply (e.g. by
removing the separate fuse or by means of a mains
isolator) and check that it is no longer 'live'.
■Safeguard the system against reconnection.
!Please note
Electronic assemblies can be damaged by elec-
trostatic discharge.
Prior to commencing work, touch earthed
objects such as heating or water pipes to dis-
charge static loads.
Repair work
!Please note
Repairing components that fulfil a safety func-
tion can compromise the safe operation of your
system.
Replace faulty components with genuine
Viessmann spare parts.
Auxiliary components, spare and wearing parts
!Please note
Spare and wearing parts that have not been tes-
ted together with the system can compromise its
function. Installing non-authorised components
and making non-approved modifications or con-
versions can compromise safety and may inva-
lidate our warranty.
For replacements, use only original spare parts
supplied or approved by Viessmann.
Safety instructions
Safety instructions
5694 385 GB

3
1. Information Disposal of packaging ............................................................................ 4
Symbols ................................................................................................. 4
Intended use .......................................................................................... 5
Product information ................................................................................ 5
2. Preparing for installation Connections ........................................................................................... 6
Siting ...................................................................................................... 6
3. Installation sequence Installation .............................................................................................. 7
■Levelling the heating water buffer cylinder ......................................... 7
■Fitting the thermometer sensor (if supplied) ....................................... 8
■Fitting the 2-part thermal insulation jacket .......................................... 8
■Fitting the cover strips (2-part thermal insulation jacket) .................... 10
■Fitting the 3-part thermal insulation jacket .......................................... 10
■Fitting the cover strips (3-part thermal insulation jacket) .................... 13
■Fitting the cover (2-part thermal insulation jacket) .............................. 14
■Fitting the cover (3-part thermal insulation jacket) .............................. 15
■Fitting the cylinder temperature sensor .............................................. 15
■Connections on the heating water side .............................................. 16
Connecting the equipotential bonding ................................................... 16
4. Parts lists Ordering parts ........................................................................................ 17
Cylinder body ......................................................................................... 18
2-part thermal insulation ........................................................................ 20
3-part thermal insulation ........................................................................ 22
5. Commissioning/service
reports
................................................................................................................ 24
6. Specification Product characteristics .......................................................................... 25
Index
Index
5694 385 GB

4
Please dispose of packaging waste in line with statu-
tory regulations.
DE: Use the disposal system organised by
Viessmann.
AT: Use the ARA statutory disposal system (Altstoff
Recycling Austria AG, licence number 5766).
CH: Packaging waste is disposed of by the HVAC
contractor.
Symbols
Symbol Meaning
Reference to other document containing
further information
1.
Step in a diagram:
The numbers correspond to the order in
which the steps are carried out.
Warning of material losses and environ-
mental pollution
Live electrical area
Pay particular attention.
■Component must audibly click into place.
or
■Acoustic signal
■Fit new component.
or
■In conjunction with a tool: Clean the sur-
face.
Dispose of component correctly.
Dispose of component at a suitable collec-
tion point. Do not dispose of component in
domestic waste.
Information
Disposal of packaging
5694 385 GB
Information

5
The appliance is only intended to be installed and
operated in sealed unvented systems that comply with
EN 12828 / DIN 1988, or solar thermal systems that
comply with EN 12977, with due attention paid to the
associated installation, service and operating instruc-
tions. DHW cylinders are only designed to store and
heat water of potable water quality. Heating water buf-
fer cylinders are only designed to hold fill water of pot-
able water quality. Only operate solar collectors with
the heat transfer medium approved by the manufac-
turer.
Intended use presupposes that a fixed installation in
conjunction with permissible, system-specific compo-
nents has been carried out.
Commercial or industrial usage for a purpose other
than heating the building or DHW shall be deemed
inappropriate.
Any usage beyond this must be approved by the man-
ufacturer for the individual case.
Incorrect usage or operation of the appliance (e.g. the
appliance being opened by the system user) is prohibi-
ted and results in an exclusion of liability.
Incorrect usage also occurs if the components in the
system are modified from their intended use (e.g.
through direct DHW heating in the collector).
Adhere to statutory regulations, especially concerning
the hygiene of potable water.
Product information
Steel heating water buffer cylinders for storing heating
water in combination with heat pumps, solar thermal
systems, solid fuel boilers and heat recovery.
■Suitable for systems to EN 12828 and DIN 4753.
■Capacity: 1500 or 2000 l
Information
Intended use
5694 385 GB
Information

6
A
B
Fig. 1 Front
AThermometer sensor retainer
BMax. 4 thermometers (TH, accessories)
A
B
C
D
A
B
C
D
E
F
G
H
Fig. 2 Back
AHeating water flow 1 (HF 1)
BHeating water flow 2 (HF 2)/heating water return
(HR 1)
CHeating water return (HR 2)
DHeating water return (HR 3)
ESensor well for thermometer sensor (TR 1)
FSensor well for thermometer sensor (TR 2)
GSensor well for thermometer sensor (TR 3)
HSensor well for thermometer sensor (TR 4)
Siting
!Please note
To prevent material losses, site the DHW cylin-
der in a room free from the risk of frost and
draughts.
Otherwise the DHW cylinder must be drained
when not in use and there is a risk of frost.
■Provide adequate clearance from the wall to allow for
operation of the temperature controller (if installed).
■Placing the cylinder on a plinth will make the room
easier to clean.
Preparing for installation
Connections
5694 385 GB
Installation

7
!Please note
The thermal insulation must not come into con-
tact with naked flames.
Exercise caution when welding and brazing.
Levelling the heating water buffer cylinder
Note
Seal connections that are not required with caps.
A
B
3.
3x
4.
1.
2.
Fig. 3
AType plate
B3 adjustable feet
3. Insert the adjustable feet into the legs as far as they
will go. Use the adjustable feet to level the cylinder.
Note
Never extend the adjustable feet beyond a total
length of 30 mm.
Installation sequence
Installation
5694 385 GB
Installation

8
Fitting the thermometer sensor (if supplied)
5.
4.
3.
6.
2.
1.
Fig. 4
1. Guide the thermometer sensor through the cover
strip and insert the thermometer.
2. Insert 3 thermometer sensors into the clamping
bracket as far as they will go and tighten the wing
nut.
Steps 3 to 6 only for thermometer sensor TR 3:
3.
Pull the sensor retainer from the sensor well.
4. Position the sensor on the outside of the sensor
retainer contact spring so that it is flush with the
front of the spring.
Note
Never wrap insulating tape around the thermometer
sensor.
5. Secure the thermometer sensor lead.
6. Insert the sensor retainer.
Fitting the 2-part thermal insulation jacket
Note
■2 people are required for the following work.
■Ensure that no fleece remnants enter the cylinder
through the cylinder connections.
Clip fasteners on each cylinder side:
1500 l: 6 pce
2000 l: 9 pce
Installation sequence
Installation (cont.)
5694 385 GB
Installation

9
1.
2.
4.
3.
Fig. 5
1. At the back of the cylinder: Attach clip fasteners to
the edges of the right and left sections of the ther-
mal insulation jacket. Place the thermal insulation
jacket around the cylinder body.
Note
Leave the clip fasteners in the first notch.
2. At the front of the cylinder: Attach clip fasteners to
the edges of the right and left sections of the ther-
mal insulation jacket.
3. Push the clip fasteners at the back of the cylinder
as close together as possible.
4. Push the clip fasteners at the front of the cylinder
as close together as possible.
Installation sequence
Installation (cont.)
5694 385 GB
Installation

10
Fitting the cover strips (2-part thermal insulation jacket)
2.
3.
A
4.
1.
Fig. 6
AType plate
Fit the thermal insulation jacket evenly around the cyl-
inder body by patting it.
Fitting the 3-part thermal insulation jacket
Note
■2 people are required for the following work.
■Ensure that no fleece remnants enter the cylinder
through the cylinder connections.
Clip fasteners on each cylinder side:
1500 l: 6 pce
2000 l: 9 pce
Installation sequence
Installation (cont.)
5694 385 GB
Installation

11
1.
3.
4. 2.
8.
5.
7.
6.
Fig. 7
1. Push the thermal insulation jacket (central section)
between the cylinder connections and fit to the cyl-
inder body.
2. Attach clip fasteners to the left edge of the thermal
insulation jacket.
3. Fit the 2nd thermal insulation jacket to the cylinder
body.
4. Connect the two thermal insulation jackets together
using the clip fasteners.
Note
Leave the clip fasteners in the first notch.
5. Attach clip fasteners to the left edge of the 2nd ther-
mal insulation jacket.
6. Fit the next thermal insulation jacket to the cylinder
body.
7. Connect the two thermal insulation jackets together
using the clip fasteners.
Note
Leave the clip fasteners in the first notch.
8. Attach clip fasteners to the left edge of the last ther-
mal insulation jacket. Connect the first and last ther-
mal insulation jackets together using the clip fasten-
ers.
Installation sequence
Installation (cont.)
5694 385 GB
Installation

12
9. Push all clip fasteners as close together as possi-
ble.
9.
Fig. 8
Installation sequence
Installation (cont.)
5694 385 GB
Installation

13
Fitting the cover strips (3-part thermal insulation jacket)
3.
2.
3.
3.
1. 4.
A
Fig. 9
AType plate
1. Fit the thermal insulation jacket evenly around the
cylinder body by patting it.
2. Cut out the perforated openings on the cover strips
to make way for the connections.
Installation sequence
Installation (cont.)
5694 385 GB
Installation

14
Fitting the cover (2-part thermal insulation jacket)
2.
1.
A
Fig. 10
AViessmann logo
Installation sequence
Installation (cont.)
5694 385 GB
Installation

15
Fitting the cover (3-part thermal insulation jacket)
2.
1.
A
B
Fig. 11
AViessmann logo
BFleece side of the insulation at the bottom
Fitting the cylinder temperature sensor
■The cylinder temperature sensor is supplied in the
control unit pack.
■If a thermometer sensor is already fitted inside the
sensor well, be careful not to kink the sensor lead.
Installation sequence
Installation (cont.)
5694 385 GB
Installation

16
3.
2.
1.
4.
Fig. 12
Connections on the heating water side
The Vitocell 100-E can be combined either in parallel
or serial configuration in any number of units. Connec-
tion pipes and air vent valves should be provided on
site.
!Please note
The thermal insulation must not come into con-
tact with naked flames.
Exercise caution when welding and brazing.
Permissible temperature 110 °C
Permissible operating pressure 3 bar
(0.3 MPa)
Test pressure 4.8 bar
(0.48 MPa)
Note
For connection locations, see page 6.
1. Connect all pipework with detachable fittings.
2. Install the flow line with a rise. Fit an air vent valve
at the highest point of the flow line.
3. Check all connections for leaks after filling the cylin-
der.
Connecting the equipotential bonding
Connect the equipotential bonding in accordance with
the requirements stipulated by your local power supply
utility and VDE [or local] regulations.
c: Connect the equipotential bonding in accordance
with the technical requirements stipulated by your local
power supply utility and SEV regulations.
Installation sequence
Installation (cont.)
5694 385 GB
Installation

17
The following information is required:
■Serial no. (see type plate)
■Assembly (from this parts list)
■Position number of the individual part within the
assembly (from this parts list)
Parts lists
Ordering parts
5694 385 GB
Components

18
0003 0006 00070005
0004
0002
0001
Fig. 13
Parts lists
Cylinder body
5694 385 GB
Components

19
Pos. Description
0001 Adjustable foot
0002 Sensor retainer
0003 Vitocell 100-E SVPA type plate
0004 Clamping bracket
0005 Thermometer
0006 Flexible pipe G 2
0007 Vitocell 100-E installation and service instructions
Parts lists
Cylinder body (cont.)
5694 385 GB
Components

20
0013
0012
0005
0006
0009
0004
0003
0008
0010
0011
0007
0002
0001
Fig. 14
Parts lists
2-part thermal insulation
5694 385 GB
Components