Viessmann Vitocell 100-L Operating instructions

Service instructions
for contractors
VIESMANN
Vitocell 100-L
Type CVL, CVLA
Cylinder for DHW heating systems with cylinder loading system
500 to 950 l capacity
VITOCELL 100-L
5677344 GB 9/2019 Please keep safe.

2
Please follow these safety instruc-
tions closely to prevent accidents
and material losses.
Safety instructions explained
Danger
This symbol warns against the risk
of injury.
!Please note
This symbol warns against the risk
of material losses and environmen-
tal pollution.
Note
Details identified by the word "Note"
contain additional information.
Target group
These instructions are exclusively inten-
ded for qualified contractors.
■Work on electrical equipment may only
be carried out by a qualified electrician.
■The system must be commissioned by
the system installer or a qualified per-
son authorised by the installer.
Regulations to be observed
■National installation regulations
■Statutory regulations for the prevention
of accidents
■Statutory regulations for environmental
protection
■Codes of practice of the relevant trade
associations
■Relevant country-specific safety regu-
lations
Working on the system
■Isolate the system from the power sup-
ply (e.g. by removing the separate fuse
or by means of a mains isolator) and
check that it is no longer live.
■Safeguard the system against recon-
nection.
!Please note
Electronic assemblies can be dam-
aged by electrostatic discharge.
Prior to commencing any work,
touch earthed objects such as heat-
ing or water pipes to discharge
static loads.
Danger
Hot surfaces can cause burns.
■Before maintenance and service
work, switch OFF the appliance
and let it cool down.
■Never touch the hot surfaces of
uninsulated pipes and fittings.
Safety instructions
Safety instructions
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Danger
Floors that are wet or damp with
water or glycol based liquids can
cause injury due to slipping and fall-
ing.
■Keep the floor clean and dry dur-
ing installation and maintenance
work.
■Wear non-slip shoes.
Danger
Broken-off fragments of insulation
material can cause death by suffo-
cation if inhaled or swallowed.
■Do not let children play in the
installation room.
■Keep the installation room clean
after installation and maintenance
work.
Repair work
!Please note
Repairing components that fulfil a
safety function can compromise the
safe operation of the system.
Replace faulty components only
with genuine Viessmann spare
parts.
Auxiliary components, spare and wearing parts
!Please note
Spare and wearing parts that have
not been tested together with the
system can compromise its func-
tion. Installing non-authorised com-
ponents and making non-approved
modifications or conversions can
compromise safety and may invalid-
ate our warranty.
For replacements, use only original
spare parts supplied or approved by
Viessmann.
Safety instructions
Safety instructions (cont.)
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1. Information Symbols ................................................................................................. 5
Intended use .......................................................................................... 5
Product information ................................................................................ 6
Inspection and maintenance .................................................................. 6
System examples .................................................................................. 6
Spare parts lists ..................................................................................... 6
2. Commissioning, inspec-
tion, maintenance
Steps - commissioning, inspection and maintenance ............................ 7
3. Commissioning/service
reports
................................................................................................................ 14
4. Specification ................................................................................................................ 15
5. Appendix Final decommissioning and disposal ..................................................... 16
6. Certificates Declaration of conformity ....................................................................... 17
Index
Index
5677344

5
Symbol Meaning
Reference to other document containing
further information
1.
Step in a diagram:
The numbers correspond to the order in
which the steps are carried out.
Warning of material losses and environ-
mental pollution
Live electrical area
Pay particular attention.
■Component must audibly click into place.
or
■Acoustic signal
■Fit new component.
or
■In conjunction with a tool: Clean the sur-
face.
Dispose of component correctly.
Dispose of component at a suitable collec-
tion point. Do not dispose of component in
domestic waste.
The steps in connection with commissioning, inspec-
tion and maintenance are found in the "Commission-
ing, inspection and maintenance" section and identified
as follows:
Symbol Meaning
Steps required during commissioning
Not required during commissioning
Steps required during inspection
Not required during inspection
Steps required during maintenance
Not required during maintenance
Intended use
The appliance is only intended to be installed and
operated in sealed unvented systems that comply with
EN 12828 / DIN 1988, or solar thermal systems that
comply with EN 12977, with due attention paid to the
associated installation, service and operating instruc-
tions. DHW cylinders are only designed to store and
heat water of potable water quality. Heating water buf-
fer cylinders are only designed to hold fill water of pot-
able water quality. Only operate solar collectors with
the heat transfer medium approved by the manufac-
turer.
Intended use presupposes that a fixed installation in
conjunction with permissible, system-specific compo-
nents has been carried out.
Commercial or industrial usage for a purpose other
than heating the building or DHW shall be deemed
inappropriate.
Any usage beyond this must be approved by the man-
ufacturer for the individual case.
Incorrect usage or operation of the appliance (e.g. the
appliance being opened by the system user) is prohibi-
ted and results in an exclusion of liability.
Incorrect usage also occurs if the components in the
system are modified from their intended use (e.g.
through direct DHW heating in the collector).
Adhere to statutory regulations, especially concerning
the hygiene of potable water.
Information
Symbols
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Information

6
Enamelled cylinder for DHW heating in combination
with a Vitotrans 222 heat exchanger set (or other cylin-
der loading systems) or a heating lance for DHW heat-
ing in combination with a heat pump.
Additionally, the use of an immersion heater is possi-
ble.
Capacity: 500, 750 and 950 l
Suitable for systems to DIN 1988, EN 12828 and
DIN 4753
Inspection and maintenance
DIN 1988 requires a visual inspection and (if neces-
sary) cleaning no later than 2 years after the cylinder
has been commissioned, and thereafter according to
requirements.
Note
We additionally recommend checking the function of
the protective magnesium anode annually. This func-
tion check can be made without interrupting operation
by measuring the earth current with an anode tester
(see page 8).
System examples
Available system examples: See www.viessmann-
schemes.com.
Spare parts lists
Information about spare parts can be found on the
Viessmann spare parts app.
Information
Product information
5677344
Information

7
Commissioning steps
Inspection steps
Maintenance steps Page
•1. Filling the cylinder................................................................................................................ 8
• • 2. Shutting down the system
••• 3. Checking the safety valve function
• • 4. Checking the anode earth current with an anode tester.................................................. 8
• • 5. Cleaning the inside of the cylinder..................................................................................... 10
• • 6. Checking and replacing the protective magnesium anode (if required)......................... 11
• • 7. Returning the cylinder to use.............................................................................................. 12
• • 8. Checking connections on the water side for tightness
Commissioning, inspection, maintenance
Steps - commissioning, inspection and maintenance
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1. Fill the cylinder from the DHW side.
Note
If the cylinder is pressurised, retighten the flange
cover with a torque of 25 Nm.
2. Check the fittings on the DHW side for tightness
and retighten if required.
3. Check the function of the safety valves according
to the manufacturer's instructions.
Shutting down the system
Checking the safety valve function
Checking the anode earth current with an anode tester
500 l
A
B
DC
Fig. 1
1. Remove cover A, thermal insulation mat B and
thermometer sensor (if installed).
2. Pull earth cable C off tab D.
3. Connect tester in series across earth cable C and
tab D.
■Current > 0.3 mA: Protective magnesium anode
is OK
■Current < 0.3 mA or no current at all: Inspect the
protective magnesium anode visually (see
page 11).
Commissioning, inspection, maintenance
Filling the cylinder
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750 and 950 l
A
D
D
G
F
C
B
E
Fig. 2
1. Remove cover A and cap B with thermal insula-
tion C.
2. Remove cover strips D, open clip fasteners E
and pull apart.
3. Pull earth cable F from tab G.
4. Connect tester in series across earth cable F and
tab G.
■Current > 0.3 mA: Protective magnesium anode
is OK
■Current < 0.3 mA or no current at all: Inspect the
protective magnesium anode visually (see
page 11).
Commissioning, inspection, maintenance
Checking the anode earth current with an anode… (cont.)
5677344

10
500 l
A
8x
B
B
7x
1x
Fig. 3
1. Drain the cylinder from the DHW side.
2. Remove cap A and flange cover B.
3. To prevent cleaning agents and contaminants
entering the pipework, separate the cylinder from
the pipework.
4. Remove loose deposits with a high pressure
cleaner.
!Please note
Pointed or sharp cleaning tools will damage
the cylinder interior.
Only use plastic tools to clean the inside.
5. Use a chemical cleaning agent to remove hard
deposits that cannot be removed with a high pres-
sure cleaner.
!Please note
To prevent material losses, never use clean-
ing agents containing hydrochloric acid.
Danger
Cleaning agent residues can result in poi-
soning.
Always observe the information provided by
the cleaning agent manufacturer.
6. Fully drain all cleaning agent.
7. Thoroughly flush the cylinder after cleaning.
Commissioning, inspection, maintenance
Cleaning the inside of the cylinder
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750 and 950 l
A
12x
Fig. 4
1. Drain the cylinder from the DHW side.
2. Remove flange cover A.
3. To prevent cleaning agents and contaminants
entering the pipework, separate the cylinder from
the pipework.
4. Remove loose deposits with a high pressure
cleaner.
!Please note
Pointed or sharp cleaning tools will damage
the cylinder interior.
Only use plastic tools to clean the inside.
5. Use a chemical cleaning agent to remove hard
deposits that cannot be removed with a high pres-
sure cleaner.
!Please note
To prevent material losses, never use clean-
ing agents containing hydrochloric acid.
Danger
Cleaning agent residues can result in poi-
soning.
Always observe the information provided by
the cleaning agent manufacturer.
6. Fully drain all cleaning agent.
7. Thoroughly flush the cylinder after cleaning.
Checking and replacing the protective magnesium anode (if required)
Check the protective magnesium anode.
We recommend replacing the protective magnesium
anode if it has eroded to 10-15 mm 7.
Note
Only for 500 l:
A chain anode is available as an accessory for tight
spaces.
Commissioning, inspection, maintenance
Cleaning the inside of the cylinder (cont.)
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500 l
G
8x
B A
A
B
1x 7x
F
E
DC
Fig. 5
1. Reconnect the cylinder to the pipework.
2. Insert new gaskets A underneath flange covers
B.
3. Fit flange cover B and tighten the screws with a
maximum torque of 25 Nm.
4. Fill the cylinder from the DHW side.
Retighten the flange cover with a maximum torque
of 25 Nm.
5. Push earth cable C onto tab D.
6. Fit the thermometer sensor (if installed).
7. Fit thermal insulation mat E, cover F and cap
G.
Commissioning, inspection, maintenance
Returning the cylinder to use
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750 and 950 l
K
12x
F
F
H
D
C
AB
G
E
Fig. 6
1. Reconnect the cylinder to the pipework.
2. Insert new gasket A underneath flange cover B.
3. Fit flange cover B and tighten the screws with a
maximum torque of 25 Nm.
4. Fill the cylinder from the DHW side.
Retighten the flange cover with a maximum torque
of 25 Nm.
5. Push earth cable C onto tab D.
6. Push clip fasteners E as close together as they
will go and push cover strips F into place.
7. Fit thermal insulation mat G and cover H.
8. Fit cap K.
Checking connections on the water side for tightness
Commissioning, inspection, maintenance
Returning the cylinder to use (cont.)
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Commissioning Maintenance/service Maintenance/service
Date:
By:
Maintenance/service Maintenance/service Maintenance/service
Date:
By:
Maintenance/service Maintenance/service Maintenance/service
Date:
By:
Maintenance/service Maintenance/service Maintenance/service
Date:
By:
Maintenance/service Maintenance/service Maintenance/service
Date:
By:
Commissioning/service reports
Commissioning/service reports
5677344
Appendix

15
Vitocell 100-L
Type CVL CVLA CVLA
Cylinder capacity l 500 750 950
DIN registration no. Applied for
Standby heat loss qST at 45 K temperature differ-
ential (actual values to EN 12897:2016)
kWh/
24 h
1.95 2.28 2.48
Dimensions
Length a (7) Excl. thermal insulation mm 650 790 790
Incl. thermal insulation mm 859 1062 1062
Width b Excl. thermal insulation mm 837 1005 1005
Incl. thermal insulation mm 923 1110 1110
Height c Excl. thermal insulation mm 1844 1817 2123
Incl. thermal insulation mm 1948 1897 2197
Height when tilted Excl. thermal insulation mm 1860 1980 2286
Weight
Cylinder Excl. thermal insulation kg 136 235 284
Incl. thermal insulation kg 156 260 314
Connections (male thread)
DHW inlet from heat exchanger R 2 2 2
Cold water, DHW R 2 2 2
DHW circulation, drain outlet R 1¼1¼1¼
Immersion heater for installation in the Vitocell with 500 l capacity
Rated output in standard mode/quick heat-up kW 2 4 6
Current type and rated voltage 3/N/PE 400 V/50 Hz
Rated current A 8.7
Heat-up time from 10 to 60 °C with a cylinder ca-
pacity of:
500 l h 12.6 6.3 4.2
Immersion heater, possibly in conjunction with heating lance, for installation in the Vitocell with 750 and
950 l capacity
Rated output in standard mode/during
quick heat-up
kW 2 4 6 4 8 12
Current type and rated voltage 1/N/PE 230 V 3/N/PE
380 V,
L
3/N/PE 380 V
Rated current A 8.7 17.4 8.7 10 20 17.3
Heat-up time from 10 to 60 °C with a cyl-
inder capacity of:
750 l h 16.30 8.15 5.43 8.15 4.07 2.72
950 l h 20.65 10.32 6.88 10.32 5.16 3.44
Specification
Specification
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Appendix

16
Viessmann products can be recycled. Components
and substances from the system are not part of ordi-
nary household waste.
For decommissioning the system, isolate the system
from the power supply and allow components to cool
down where appropriate.
All components must be disposed of correctly.
Appendix
Final decommissioning and disposal
5677344
Appendix

17
We, Viessmann Werke GmbH & Co. KG, D-35107
Allendorf, declare as sole responsible body that the
named product complies with the European directives
and supplementary national requirements in terms of
its design and operational characteristics.
Using the serial number, the full Declaration of Con-
formity can be found on the following website:
www.viessmann.co.uk/eu-conformity
Certificates
Declaration of conformity
5677344
Appendix

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5677344
Appendix

19
5677344

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Viessmann Limited
Hortonwood 30, Telford
Shropshire, TF1 7YP, GB
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Viessmann Werke GmbH & Co. KG
D-35107 Allendorf
Telephone: [phone]
Fax: [phone]
www.viessmann.com
5677344 Subject to technical modifications.