Viper Mini MK 3 Supplement
www.viperwrl.com
Phone: +61 2 9636 5655 2
Assembly & Operations
Manual
1. Introduction 3
2. The Viper Mini MK 3 Kit Components Inclusions 4
3. Viper Mini MK 3 Components Assembled Kits & Components 5
3.1.1 Viper Mini MK 3 Standard Kit Complete 20kg 5
3.1.2 Viper Mini MK 3 Standard Complete Collar 6
3.1.3 Viper Mini MK 3 Standard Complete Pump Kit 20kg 7
3.1.4 Viper Mini MK 3 Standard Complete Hose 20kg 8
3.2.1 Viper Mini MK 3 High Speed Kit Complete 20kg 9
3.2.2 Viper Mini MK 3 HS Complete Collar 10
3.2.3 Viper Mini MK 3 HS Complete Pump Kit 20kg 11
3.2.4 Viper Mini MK 3 HS Complete Hose 20kg 12
3.3.1 Viper Mini MK 3 Standard Kit Complete 50kg 13
3.4.1 Viper Mini MK 3 High Speed Kit Complete 50kg 17
3.5.1 Viper Mini MK 3 Standard Kit Complete 180kg 21
3.6.1 Viper Mini MK 3 High Speed Kit Complete 180kg 25
4. Assembly Instructions Viper Mini MK 3 Standard 29
5. Viper Mini MK 3 High Flow Assembly Instructions 32
6. Ratchet Strap Buckle Assemblies –Ref: AW107 33
7. Operating Instructions Viper Mini MK 3 Standard 34
8. Operating Instructions Viper Mini MK 3 High Speed (HS) 36
9. Lubrication Penetration 38
10. Equipment Specifications 39
11. Trouble Shooting 40
12. Safety Recommendations 41
12.1.1 Caution Level Rating 41
12.1.2 Viper Mini MK 3 Assembly and Use 42
13. Guarantee 43
Contents
www.viperwrl.com
Phone: +61 2 9636 5655 3
Assembly & Operations
Manual
1. Introduction
The Viper Mini MK3 Wire Rope Lubricator is an Australian designed and
manufactured lubricator for wire rope sizes from 6mm to 44mm. It provides fast and
effective single pass lubrication of wire ropes, eliminating the slow and arduous task
of manual lubrication. Lubrication of wire ropes with the Viper system provides
superior protection against corrosion and fretting wear by forcing lubricant into the
core of the wire rope while also coating the outer strands. The use of the Viper Mini
MK 3 WRL improves operator safety and reduces the environmental impact of wire
rope lubrication for any size operation.
Key Features of the Viper Mini MK 3 WRL Include:
1. The Collar is constructed from high grade aluminium with a high visibility
corrosion resistant coating.
2. Unique polyurethane seal design provides largest pressure contact area to ensure
maximum lubrication penetration.
3. Durable and wear resistant polyurethane seals last thousands of metres in
normal service.
4. Seal size range to cater for rope sizes 6mm to 44mm.
5. The Viper Mini MK 3 Standard Kit: 50:1 grease pump delivers lubricant at up to
2,900 grams per minute and pressures up to 5,000 psi.
6. The Viper Mini MK 3 High Speed Kit: 45:1 grease pump delivers lubricant at up to
4,500 grams per minute and pressures up to 5,000 psi.
7. Global distribution network which provides local customer support.
Viper Mini MK 3 Collar with Seals Inserted
www.viperwrl.com
Phone: +61 2 9636 5655 4
Assembly & Operations
Manual
2. Viper Mini MK 3 Kit Component Inclusions:
1. Viper lubricator Collar, cast aluminium includes lubricant delivery line quick
connect coupling.
2. High pressure high flow customised Viper 50:1 (Standard Kit) or 45:1 (High Speed
Kit) grease pump to suit 20kg, 50kg and 180kg drum which comes preassembled
with:
a) Air control valve
b) Air regulator with gauge
c) Male quick connect fitting
Note: Refer to drawings
3. Four (4) metre, high pressure 3/8” hydraulic hose complete with female quick
connect couplings on each end.
4. Two (2) x 2 metre ratchet straps rated to 500kg.
5. Four (4) x “Bow” shackles.
6. Heavy duty aluminium storage case with stainless steel fixtures.
7. Polyurethane seals (ordered separately)
a) Sized to suit specific size ropes 6mm to 44mm
b) Refer to selection guide when ordering
8. Viper Wire Cleaners (optional accessory)
a) Available to suit a variety of ropes –refer to selection guide when ordering
Note: Seals and Cleaners sold separately
Table of contents
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