Vision tools MDL450 User manual

Technical Manual
MDL450 LED module light white-diffuse
Article-No.: 08K0011A
Version: 1.5

© Vision Tools Bildanalyse Systeme GmbH
Heinrich-Hertz-Straße 7
68753 Waghäusel
Germany
Tel.: [phone]
Fax: [phone]
www.vision-tools.com
[email protected]
Revision date:
April 2019
Version:
1.5
Version change:
Attachment, Technical data

Table of contents
Technical Manual
Version 1.5
1
1 Table of contents
1Table of contents.....................................................................1
2General .....................................................................................2
2.1 Abbreviations.................................................................................................. 2
2.2 Information on the manual.............................................................................. 2
2.3 Documents enclosed...................................................................................... 2
2.4 Safety information........................................................................................... 2
2.5 Limitation of liability ........................................................................................ 4
2.6 Copyright law.................................................................................................. 4
2.7 Guarantee and Liability................................................................................... 4
3Safety........................................................................................5
3.1 Appropriate use .............................................................................................. 5
3.2 Foreseeable misuse ....................................................................................... 5
4Technical Data..........................................................................6
4.1 Dimensions (mm)............................................................................................ 7
4.2 Pin Assignment............................................................................................... 7
4.3 Settings........................................................................................................... 7
5Commissioning........................................................................8
5.1 Initial operation ............................................................................................... 8
5.2 Return to service............................................................................................. 8
5.3 Assembly........................................................................................................ 9
6Maintenance and repair.........................................................10
6.1 Recommended Spare Parts......................................................................... 10
7Product versions....................................................................10
8Disposal..................................................................................11
9Notes.......................................................................................12
10 Attachment.............................................................................13
10.1 Declaration of conformity.............................................................................. 13

General
Technical Manual
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2 General
2.1 Abbreviations
The abbreviations used are explained below:
V60 = image analysis program from the VisionTools company
PPE = personal protective equipment
I/O = input/output
MDL = module light
2.2 Information on the manual
This technical manual contains important instructions for working with the product named on
the cover sheet. The prerequisite for workplace safety is the observance of all safety and
handling instructions specified in this manual. The local accident prevention regulations and
national health and safety regulations must be observed in addition to the instructions in this
manual. All information and instructions are to be carefully read before use. The manual is a
product component and must be kept accessible to the plant operator at all times.
2.3 Documents enclosed
Declaration of Conformity
2.4 Safety information
In this manual, icons (acc. to EN ISO 7010) are used to highlight correct text passages and
relevant sections. If the product is sold in a non-EU country, the warning symbols may need
to be amended, if necessary.
The signal word describes the severity of the impending risks:
Danger! Imminent dangerous situation which will result in serious bodily injury or death.
Warning! Potentially dangerous situation which could result in serious bodily injury or
death.
Caution! Potentially dangerous situation which could result in minor bodily injury or
death. Also warning of damage to property.
Note! For application instructions and other important information.

General
Technical Manual
Version 1.5
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Note
General information
Follow the instructions
In accordance with DIN EN ISO 7010
General warning sign
In accordance with DIN EN ISO 7010
Warning of electrical voltage
In accordance with DIN EN ISO 7010
Warning of hot surface
In accordance with DIN EN ISO 7010
Warning of oxidising substances
In accordance with DIN EN ISO 7010

General
Technical Manual
Version 1.5
4
2.5 Limitation of liability
All information and statements in this manual are compiled in consideration of valid standards
and regulations, as well as state of the art technological knowledge.
The manufacturer accepts no liability for damages due to:
Failure to observe this manual
Inappropriate use
Using non-trained personnel
Undertaking unauthorized modifications
Using impermissible replacement parts
Additionally, the obligations, the General Terms and Conditions and delivery conditions of the
manufacturer, and the statutory regulations valid at the time the contract was concluded will
apply.
2.6 Copyright law
Copyright law to this operating manual belongs to the company VisionTools Bildanalyse
Systeme GmbH. This manual is intended only for the operator and the operator’s personnel.
It includes regulations and information that may not be
duplicated,
distributed, or
transmitted in any other manner, either in whole or in part.
Duplicating the manual within a company for the purposes of training by the operator is
excepted. Violations may have criminal consequences.
2.7 Guarantee and Liability
Our General Terms and Conditions apply. Claims for a guarantee or for liability in case of
personal injury or property damage are excluded if they are due to one or more of the
following causes.
Inappropriate use of the assembly
Inappropriate installation, commissioning, operation, and maintenance of the device or
system
Failure to follow the information in the manual regarding transportation, storage,
installation, commissioning, operation, limit values, maintenance of assemblies
Unauthorized modifications to the assemblies
Unauthorized modifications to the programmes
Lack of monitoring of components subject to wear
Catastrophic incidents due to foreign objects and force majeure
Liability for subsequent damages is excluded

Safety
Technical Manual
Version 1.5
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3 Safety
3.1 Appropriate use
The best possible contrast is needed for various tests with V60. In order to produce a good
contrast, the desired location is illuminated by one or more MDLs.
3.2 Foreseeable misuse
Any other use besides that determined in Appropriate use this chapter or any use extending
beyond this is not appropriate!
The operator will bear sole responsibility
for any damages that may result from such use.
the company VisionTools accepts no liability.
In case of changes or unauthorized modifications to the system, any liability or guarantee
from VisionTools Bildanalyse Systeme GmbH will cease to exist.
The electromagnetic behaviour of the system can be impaired by additions or changes of any
kind.
Therefore, make no changes or additions to the system without consulting with the company
VisionTools Bildanalyse Systeme GmbH and receiving written approval to do so.
Danger!
Dangers may occur following improper use.

Technical Data
Technical Manual
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4 Technical Data
Designation
Min.
Typ.
Max.
Unit
Type of glass
diffuse
Wavelength
5500
(White)
K
Number LEDs
36
Lumen per LED
81
lm
Lumen Typ.
2916
lm
Operating voltage
22
24
30
V
Operating current
1,32
1,62
1,74
A
Power consumption
39
W
Dimming external
0 –10
V
Dimming internal
0 –100
%
Dimming fix
95
%
Trigger external
10 –30
V
Trigger Current
approx. 6
mA
Perm. ambient temperature
-10 –50
°C
Protection type
IP40
Mean time between failures(MTBF)
100000
h
Life span typ.
max.
50000
h
Luminous efficiency after 100h
98
%
Luminous efficiency after 50000h
95
%
Luminous efficiency after 100000h
90
%
Connection
M12 Male-
Connector
4pin A-
Coded
Weight
approx.
3300
g
Light area
450 x 120
mm

Technical Data
Technical Manual
Version 1.5
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4.1 Dimensions (mm)
X = 470
4.2 Pin Assignment
M12 Male-Connector 4pin
A-Coded
Pin
Signal
Colour of Conductor
1
+24 VDC
brown
2
—
white
3
0 V (GND)
blue
4
EXT
black
4.3 Settings
Switch Position
Setting (MODE)
1
internal dimming (Poti)
2
luminosity fix
3
external control

Commissioning
Technical Manual
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5 Commissioning
5.1 Initial operation
Specifically, the following points should be noted:
The specified operating voltage of the MDL (The operating voltage can be found in
chapter Technical Data)
The MDL glows continuously because the slider is in the delivery status is at the second
position. (see Settings)
5.2 Return to service
Specifically, the following points should be noted:
The setting of the slide switch (see Settings)
If necessary, the surface of the MDL should be cleaned with a dry cloth to eliminate dust
and other dirt.

Commissioning
Technical Manual
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5.3 Assembly
On the back of the MDL, either a flange clamping piece (for mounting to round tubes
18x1.5mm) or an aluminium joint (for mounting on item profiles) can be mounted with the
help of slot nuts. In order to rotate an MDL with a flange clamping piece by 90°, it is advisable
to install a dedicated adapter plate between the MDL and the flange clamping piece.
Fig.:1 Flange clamping piece FK18
Fig.:2 Aluminium joint 8 40x40
Fig.:3 Adapter plate 90° for FK18
NOTE!
It is recommended that for MDLs with sizes larger than 300mm, either two flange
clamping pieces or two aluminium joints should be installed!

Maintenance and repair
Technical Manual
Version 1.5
10
6 Maintenance and repair
NOTE!
To ensure a consistent lighting, unwanted dirt should be wiped off the module lamp
with a dry cloth at regular intervals. The frequency of such checks depends on the
cleanliness of the environment.
6.1 Recommended Spare Parts
Article-no.
Product
08K0903G
replacement lens MDL450 diffuse
10B0006A
Alu-joint 8 40x40
10A0008A
Flange clamp FK 18
10A0008B
Flange clamp FK 18 with elongated hole
08K0101A
Adapter plate 90° for FK18
09E0003B
Power cabel M12 4pos. female-connector 5m open end
09E0003C
Power cabel M12 4pos. female-connector 10m open end
09E0003E
Power cabel M12 4pos. female-connector 15m open end
09E0003D
Power cabel M12 4pos. female-connector 20m open end
09E0003F
Power cabel M12 4pos. female-connector 25m open end
7 Product versions
The following versions of the MDL are available for linking:
MDL sizes (mm)
75
150
300
450
600
Colours
Red
White
Blue
Replacement
lenses
Diffuse
Clear
Diffusing
lenses
10°
25°
Special
Infra-red

Disposal
Technical Manual
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8 Disposal
Dispose special waste and garbage according to internal provisions and regulations. These
must be brought to the correct collection stations.
Your responsible administrative authority can give you more specific information on where
authorized collection stations can be found.
NOTE!
Observe national regulations and internal operational solutions!
Dispose of the packaging of production materials (including in the product cycle of the
system) appropriately!
Ensure appropriate separation and disposal.

Notes
Technical Manual
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9 Notes

Attachment
Technical Manual
Version 1.5
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10 Attachment
10.1 Declaration of conformity
Konformitätserklaerung