Volvo Sirius Service manual

5
5
Instruction No Version Part. No.
30737874 1.1 30664677
Sirius satellite radio
IMG- 213551
5
5
Instruction No Version Part. No.
30737874 1.1 30664677
Sirius satellite radio
IMG- 213551
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sirius satellite radio - 30737874 - V1.1
Page 1 / 31

Equipment
A0000162 A0000163 A0000161 M0000232 A0000214 A0000177
M8802108
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sirius satellite radio - 30737874 - V1.1
Page 2 / 31

IMG- 212379
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sirius satellite radio - 30737874 - V1.1
Page 3 / 31

IMG- 213320
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sirius satellite radio - 30737874 - V1.1
Page 4 / 31

INTRODUCTION
Read through all of the instructions before starting installation.
Notifications and warning texts are for your safety and to
minimise the risk of something breaking during installation.
Ensure that all tools stated in the instructions are available
before starting installation.
Certain steps in the instructions are only presented in the form
of images. Explanatory text is also given for more complicated
steps.
In the event of any problems with the instructions or the
accessory, contact your local Volvo dealer.
Note!
During installation the underlying surface must be kept at a
temperature of at least +15˚ C (59 ˚ F).
Do not wash the car within 48 hours after installation is
completed.
Allow the car to remain inside for at least two hours after
installation is completed if outside temperature is less than
+15 ˚ C (59 ˚ F).
Steps 3-10 and 15-18 apply to cars without RTI, CD changer,
Digital Jukebox or SAT preparation in which the DIN cable
must then be routed from the radio to the Sirius control
module.
Preparations
1 Preparations
Move the left-hand front seat to its rear position.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sirius satellite radio - 30737874 - V1.1
Page 5 / 31

2
A8800136
Turn the ignition switch to position 0.
Remove the ignition key. Only applies to cars with manual
gearbox.
Disconnect the battery negative lead.
Note!
Wait at least five minutes before disassembling the connectors
or removing other electrical equipment.
3
M8504883
Detach the gear selector lever's cover panel with gaiter by
carefully prizing it away with a plastic weatherstrip tool until the
two clips release.
Pull the panel up until the four clips at the sides have released.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sirius satellite radio - 30737874 - V1.1
Page 6 / 31

4
M8504884
Engage the handbrake and move the gear selector lever towards
the rear.
Rotate the panel to the left for better access.
Remove the two screws holding the bracket with the radio and
dashboard environment panel in the centre console.
5
M8504890
Remove the console with dashboard environment panel and
radio from the centre console by pulling the lower edge out and
downwards until it releases from the mounting at the upper
edge. Then fold it backwards. If necessary, the panel around the
gear selector lever can be removed for additional space. The
panel is secured with four catches on the underside along the
gaiter.
Note!
Do not damage the removed components or the surrounding
panels.
Unplug the connectors from the radio and dashboard
environment panel, and if applicable, from the phone keypad.
Place the unit to one side.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sirius satellite radio - 30737874 - V1.1
Page 7 / 31

6
IMG- 212378
Remove the left -hand side panel (1) of the centre console by
turning the screw clip and pulling the panel
outwards/backwards.
Remove the sill trim panel (2) at the left -hand front door.
7
D8502411
Fold aside the carpet to provide access to the air ducts (1).
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sirius satellite radio - 30737874 - V1.1
Page 8 / 31

8
M8502805
Fold the left -hand rear seat cushion (1) and backrest (2)
forward.
9
A8500151
Remove the left -hand side cushion by pulling the upper edge
backwards and lifting it slightly upwards.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sirius satellite radio - 30737874 - V1.1
Page 9 / 31

10
M8502823
Remove the sill trim panel at the left -hand rear door.
11
M8502718
Applies to all models
Remove the two floor hatches in the cargo compartment.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sirius satellite radio - 30737874 - V1.1
Page 10 / 31

12
M8503121
Remove the storage compartment under the rear floor hatch by
turning the clips on the right and left-hand sides 90°.
Lift out the compartment.
13
M8502710
Remove the left - hand folding panel in the cargo compartment.
The panel will not be used again. There is a new panel in the kit.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sirius satellite radio - 30737874 - V1.1
Page 11 / 31

14
M8503130
Remove the left -hand front side panel. Remove the cover and the
screw from the front edge.
Pull the top edge of the panel out until the clips release.
Fold the panel inwards. Lift the panel out. The panel will not be
used again. There is a new panel in the kit.
Cable routing. Applies to cars without RTI and SAT preparation
15
M8101260
Cable routing. Applies to cars without RTI and SAT
preparation
Saw off the protruding plastic flange on the left-hand floor
support using a hacksaw as illustrated.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sirius satellite radio - 30737874 - V1.1
Page 12 / 31

16
IMG- 212377
Take the DIN cable from the kit, lift up the floor mat and route it
underneath, up between the front air duct (1) and the strut (2)
for the centre console.
Note!
Make sure that it is the connector with a guide pin which points
upward (see illustration), which is routed to the radio socket.
Route the cable through the compartment for the radio.
Clamp the cable in the strut, using the clamp (3) from the kit.
Route the cable on above and alongside the front air duct to the
member (4) for the seat mounting.
Clamp the cable at the existing cable harness (5).
17
M3702874
Continue to route the DIN cable under the carpet alongside the
door sills to the rear seat.
Fit protective caps on the lugs (1) of the cable ducts.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sirius satellite radio - 30737874 - V1.1
Page 13 / 31

18
IMG- 212376
Route the DIN cable (1) on the right -hand side of the air duct (2),
under its cables, up to the wheel housing and then in to the
position of the control module behind the left-hand passenger
seat.
Note!
Position the cable so that it does not get trapped or damaged.
Preparations, applies to all models
19
IMG- 212375
Preparations, applies to all models
Wash the area around where the antenna and antenna cable
shall be located using a mixture of washer fluid and water.
Note!
Thoroughly remove all dirt and grease.
Wipe dry.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sirius satellite radio - 30737874 - V1.1
Page 14 / 31

20
M8503153
Detach the ceiling light using a plastic weatherstrip tool and
unscrew the screw beneath the lamp.
Remove the roof panel by pulling it down until the clips detach.
21
M8503005
Detach the roof panel in the luggage compartment by pulling it
straight down. Force is required to make the clips release.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sirius satellite radio - 30737874 - V1.1
Page 15 / 31

22
IMG- 212374
Fold composite paperboard, or use something else suitable, as
counterhold between the headlining and the roof.
Installation
23
IMG- 212373
Installation
Take the antenna from the kit.
Place the antenna to the back of the cleaned roof without
removing the protective backing tape.
The antenna must be located so that the end of the cable's
rubber coated section exactly reaches the end of the roof.
Measure from both sides of the roof to the antenna. The
measurement must be approx. 504 mm (19 27/32').
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sirius satellite radio - 30737874 - V1.1
Page 16 / 31

24
IMG- 212372
Hold the antenna to the roof and mark out around it with tape so
that the correct position for it is marked.
25
IMG- 212380
Enlist help from a colleague to sit inside the car and press
against the headlining under the location for the antenna.
Remove the protective backing tape from underneath the
antenna and locate it within the tape markings.
Hint
The antenna can be moved carefully if it is not pressed down
straight away. The tape must not make contact with the roof as
the antenna has a rubber edge around the underside.
Hold against the roof from the inside while the antenna is
pressed in straight down with a force of 2-3 kg (4-6 lbf.) for
several seconds.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sirius satellite radio - 30737874 - V1.1
Page 17 / 31

26
IMG- 212371
Break away the perforated piece of mat (1) behind the left-hand
passenger seat.
Detaching panels and lamps
27
M8503010
Detaching panels and lamps
Caution!
Detach the D -post panel in the following order. Otherwise there
is a risk that the panel is damaged.
Grip the edge and pull inward so that the clips release (1).
Detach the upper edge at the window so that the panel can pass
the gas strut (2).
Pull inward to make the clips in the opening release (3).
Lift upwards.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sirius satellite radio - 30737874 - V1.1
Page 18 / 31

28
M8503123
Remove the sill trim panel by unscrewing the screws and then
pulling it straight up until the clips release.
29A
M3501099
29B
IMG- 212370
Illustration A
Detach the rear lamp's nuts.
Hint
Use a small piece of butyl tape in the socket so that the nuts do
not fall when detached.
Detach the upper rear lamp first, by:
detach the connector.
remove the nuts (2 pcs).
remove the rear lamp with end piece for the roof joint's cover
moulding.
Detach the lower rear lamp by:
remove the nuts (3 pcs).
remove the lamp and detach the connector.
Illustration B
Clean the area to which the antenna cables shall be taped using
a mixture of washer fluid and water.
Note!
Thoroughly remove all dirt and grease.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sirius satellite radio - 30737874 - V1.1
Page 19 / 31

Wipe dry.
Cable routing
30
IMG- 212369
Cable routing
Detach the moulding carefully in the centre using a plastic
weatherstrip tool. (The roof has a small dip which shows the
centre).
Route the antenna cables under the moulding and locate them
beside each other so that they can be introduced correctly under
the moulding.
Route the cables fully and clamp the moulding back firmly when
everything is located correctly.
31
IMG- 212368
Take the cloth tape from the kit.
Secure the two conductors from the antenna cable neatly beside
each other as illustrated.
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Sirius satellite radio - 30737874 - V1.1
Page 20 / 31