voran 100 P2 User manual

Translation
Operating manual
Packing press
100 P2

Packing Press 100 P2
Version: 111300001, M0004459B
Date: 13.12.2013 - 2 / 44 -
1BASIC SAFETY PRINCIPLES..............................................................................................................................4
1.1 KEY TO THE SYMBOLS.......................................................................................................................................4
1.2 GENERAL SAFETY REGULATIONS........................................................................................................................6
1.3 SELECTION,QUALIFICATION AND RESPONSIBILITY OF OPERATING STAFF ..............................................................6
1.4 ORGANISATIONAL MEASURES ............................................................................................................................7
1.5 SAFETY REQUIREMENTS FOR THE OPERATING STATE..........................................................................................8
1.5.1 Servicing/repair operation.......................................................................................................................8
1.5.2 Normal Operation....................................................................................................................................9
1.6 SAFETY DEVICES ............................................................................................................................................10
1.7 REMNANT RISKS .............................................................................................................................................12
1.8 CORRECT USE................................................................................................................................................13
1.9 INAPPROPRIATE USE.......................................................................................................................................13
1.10 TRAINING RECORD..........................................................................................................................................14
2TECHNICAL DATA.............................................................................................................................................15
2.1 TECHNICAL DATA –MACHINE/LINE AS AN ENTIRE UNIT .......................................................................................15
3TRANSPORTING AND SETTING UP THE MACHINE / LINE...........................................................................16
3.1 NOTES ON TRANSPORTING..............................................................................................................................16
3.2 NOTES ON ASSEMBLY......................................................................................................................................17
4STARTING UP / RE-STARTING OF THE MACHINE/LINE...............................................................................18
4.1 GENERAL.......................................................................................................................................................18
4.2 CONTROLS AND SETTINGS WORK BEFORE FIRST STARTING UP/RE-STARTING OF LINE..........................................18
4.3 OVERVIEW OF LUBRICANTS.............................................................................................................................19
5FUNCTIONAL DESCRIPTION............................................................................................................................20
5.1 FUNCTIONAL DESCRIPTION –PACKING PRESS 100P1......................................................................................20
6OPERATION .......................................................................................................................................................20
6.1 GENERAL.......................................................................................................................................................20
6.2 OPERATION –MACHINE /LINES COMPONENTS .................................................................................................21
7ELECTRICAL SYSTEMS....................................................................................................................................23
7.1 ELECTRICAL SICUIT DIAGRAMM ........................................................................................................................23
8HYDRAULIC .......................................................................................................................................................24
8.1 HYDRAULIC DIAGRAMM....................................................................................................................................24
9FAULT AND ERROR ANALYSIS.......................................................................................................................25
9.1 GENERAL.......................................................................................................................................................25
9.2 FAULT AND ERROR ANALYSIS –MACHINE /UNIT COMPONENTS...........................................................................25
10 SERVICING AND REPAIRS...............................................................................................................................26
10.1 GENERAL.......................................................................................................................................................26
10.2 SERVICING AND REPAIRS REPORTING...............................................................................................................29
10.3 MAINTENANCE INTERVALS...............................................................................................................................30
10.4 SERVICING AND REPAIRS –MACHINE /UNIT COMPONENTS.................................................................................32
10.4.1 Cleaning................................................................................................................................................32
10.4.2 Replacing the cylinder collar.................................................................................................................32
10.4.3 Ventilating the hydraulic system ...........................................................................................................33
10.4.4 Tightening the strap ..............................................................................................................................34

Packing Press 100 P2
Version: 111300001, M0004459B
Date: 13.12.2013 - 3 / 44 -
11 SPARE PARTS DOCUMENTATION..................................................................................................................35
11.1 GENERAL.......................................................................................................................................................35
11.2 SPARE PARTS LIST –PACKING PRESS 100P1.................................................................................................36
11.2.1 Spare Parts List –V - belt pulleys / V-belt cover ..................................................................................37
11.2.2 Spare Parts List –hydraulic pump- 1cylinder 380bar...........................................................................38
11.2.3 Spare Parts List - distributor head ........................................................................................................39
11.2.4 Spare Parts List –welded cylinder 100 P.............................................................................................40
11.2.5 Spare Parts List –Lifting Table for 100 P.............................................................................................40
11.2.6Spare Parts List –welded carriage frame.............................................................................................41
11.2.7Spare Parts List –E-motor 1.5 kW complete with WU switch & cable.................................................41
11.2.8Pictogram..............................................................................................................................................42
12 CE DECLARATION OF CONFORMITY.............................................................................................................43

Packing Press 100 P2
Version: 111300001, M0004459B
Date: 13.12.2013 - 4 / 44 -
1 Basic safety principles
1.1 Key to the symbols
Listing of the symbols used and their significance
BEFORE FIRST START INSTRUCTIONS READ
Not observing this requirement can lead to serious injury or to death!
WARNING AGAINST GENERAL DANGERS
The instructions for these signs must be used without fail!
Not observing this requirement can lead to serious injury or to death!
WARNING OF DANGEROUS LIVE ELECTRICAL POWER SUPPLY
Before any servicing or checking work is undertaken, all parts or supply lines on the machine that
are marked with this sign must be switched free from live current.
Not observing this requirement can lead to serious injury or to death!
WARNING DANGER OF INJURIES TO THE HAND
The removal of safety components and the non-observation of safety regulations during operation
is forbidden!
Keep upper limbs away! They could be crushed or cut off!
Maintain safety distances!
Not observing this requirement can lead to serious injury or to death!
WARNING OF ROTATING TOOL
The removal of safety components and the non-observation of safety regulations during operation
is forbidden!
Maintain safety distance to revolving parts! Loose parts of clothing, arm or neck chain jewellery can
become caught in moving machine parts during servicing or repair work. If hair is worn long a
hairnet must be used to prevent hair from becoming caught or pulled in.
Not observing this requirement can lead to serious injury or to death!

Packing Press 100 P2
Version: 111300001, M0004459B
Date: 13.12.2013 - 5 / 44 -
BEFORE OPENING UNPLUG!
Interrupting your work on the machine power supply and secure against accidental before
reconnecting it and turning.
Non compliance can mean severe personal injury.
INFORMATION!
Helps you to make optimal use of the functionality of your machine.
NOTE!
Technical requirements for simplifying the operation of the machine!

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Version: 111300001, M0004459B
Date: 13.12.2013 - 6 / 44 -
1.2 General safety regulations
NOTE!
Ensure that the machine/line is only operated under perfect technical operational conditions and
giving full account to the proper use.
WARNING AGAINST GENERAL DANGERS
Ensure that all possible faulty functions and risk situations are eliminated immediately and without
delay before starting up!
Faulty functions and risk situations are e.g.:
uncontrolled lifting/sinking and turning/swivelling movements
loose parts on the machine/line
INFORMATION!
Not following the instructions in this Operating Manual can lead to the loss of your warranty!
Apart from the instructions and standards such as the accident prevention regulations of the
industrial organisations and other regulations, e.g. VDE, IEC must be observed.
1.3 Selection, qualification and responsibility of operating staff
NOTE!
Ensure that all work carried out on the machine/line is carried out exclusively by trained staff!
Observe the statutorily defined minimum age of 16 years!
Operating staff who are in training or under instruction may only work under the constant
observation of an experienced person who is thoroughly familiar with this machine/line!
All work on the electrical systems for this machine/line may only be carried out by a qualified
electrician / electrical engineer. All work of this kind may only be carried out under the direction of a
qualified electrician / electrical engineer taking full account of the relevant electro-technical
guidelines.
The operating personnel must ensure that no other people are in the working area.
Before leaving the machine/line all the motors must be brought to a complete halt and the mains
connector plug must be pulled out!

Packing Press 100 P2
Version: 111300001, M0004459B
Date: 13.12.2013 - 7 / 44 -
1.4 Organisational measures
NOTE!
Before starting up the machine/line the operating personnel must without fail be familiar with the
Operating Manual, in particular with the safety regulations and notes.
It is too late to make a start on familiarisation with these procedures when work is already being
done on the machine/line.
This applies in particular to persons who work constantly on the machine/line.
Ensure that a copy of the Operating Manual is kept constantly at the machine/line!
The Operating Manual must be read by every person whose task is operation or maintenance
(servicing, inspection and maintenance).
Only line-specific trained personnel who are thoroughly familiar with it may be employed on the
machine/line.
If the machine/line must be transported only trained staff who are permitted to do so may operate
the lifting gear (crane, stacker).
Training and instruction must be recorded and entered in this documentation machine/line
Operating Manual (instructor, content, participant and date).
Safety and danger notes and all notices must be maintained in a perfect and legible state.
In the event of warning and notice signs on the machine being illegible the manufacturer must be
informed at once!
NOTE!
Use protective equipment if necessary, but without fail if this is required by the protection
regulations! (gloves, masks, ear muffs, protective helmets etc.)
Observe all the safety requirements and notices that are place on the machine/line !
In the event of damage to a part or a component group that may a detrimental effect on operating
personnel on the line, the line must be shut down immediately and the responsible person or the
Customer Service Department must be informed!
All changes, additions or subsequent constructions to the machine/line that may have a negative
effect on its safety and functionality, may only be made when these are tested, agreed to and
released in writing by the machine/line suppliers!
This also applies to the installation and setting of the safety devices and safety equipment This
also includes the welded constructions of the bearing and support structures .
All spare parts must comply with the technical requirements of the machine/line supplier. This is
also the case where original spare parts are used .

Packing Press 100 P2
Version: 111300001, M0004459B
Date: 13.12.2013 - 8 / 44 -
NOTE!
Ensure that the fixed intervals, or the inspection intervals specified in the Operating Manual are
adhered to! (see the chapter "Servicing and Repairs")
Ensure that the tools and equipment required for each kind of servicing work is available as
required!
Ensure that both fire-fighting equipment and instructions for the fire alarms and for fire fighting are
available.
Observe the instructions given for the fire alarms and for fire fighting.
1.5 Safety requirements for the operating state
WARNING AGAINST GENERAL DANGERS
The machine/line may only be operated after all statutory safety requirements have been fulfilled.
1.5.1 Maintenance /repair operation
WARNING AGAINST GENERAL DANGERS
Servicing and repair work may only be carried out when the machine/line is switched off and
secured against being switched on again (e.g. by pulling out the device mains plugs, locking the
mains switches; the key must be in the safe keeping of the maintenance staff!)
WARNING AGAINST GENERAL DANGERS
The machine may only be operated when the safety covers are assembled!
The machine/line area that is to be serviced must be switched off and locked before the start of the
work. It must be assured that the machine/line is not switched on again by appropriate measures
or the posting of a second person.
When carrying out work in an unsecured area it must be possible for the second person must be
outside of the danger area and must be able to take appropriate rescue measures in the event of
an emergency.
Servicing, repair and maintenance work may only be carried out from a safe working position.
Before starting up again and renewing normal operation a functional test of all functional groups
and safety equipment must be made without fail.
WARNING OF DANGEROUS LIVE ELECTRICAL POWER SUPPLY
Before servicing and maintenance work on electrical components (e.g. clamping box) it must be
assured that no parts are live and they must be secured against the power being switched on
again!
Before loosening the electrical connections the clamps must be tested with a voltage tester to
ensure that they are not live.

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Version: 111300001, M0004459B
Date: 13.12.2013 - 9 / 44 -
1.5.2 Standard Operation
NOTE!
Avoid working methods that are not clear from a safety aspect!
Make all required settings to the machine/line so that can work under reliable and safe operating
conditions!
The machine/line may only be operated when all safety devices and safety equipment is available
and functional, such as e.g.:
- emergency stop button
- two hand operation (dead man's switch)
- protective covers
- safety switches
- personal safety equipment
WARNING AGAINST GENERAL DANGERS
Check the machine/line before each start up for externally visible damage or defects! All changes
(including any changes made to the Operator's Manual) must be reported without delay to the
responsible person or the Customer Service Dept..
The machine/line is to be stopped immediately and secured against being started up again!
In the event of malfunctions the line/machine must be shut down immediately and locked!
Ensure that immediate and professional trouble shooting of the malfunctions is carried out!
Observe the switching on and off procedures and compare the controls indicators with the data
provided in the documentation/Operating Manual!
Observe the notices on the machine/line!
Before starting up the machine/line it must be ensured that no person will be endangered!
Do not remove any safety covers while the machine/line is in operation!
Moving mechanical parts must never be touched!
Use no fuses that do not comply with the required fuse protection! In the event of a fault in the
power supply machine/line must be switched off immediately!
In order to assure an operation free from interruptions the machine/line and the area around it must
be kept clean and tidy
and adequate lighting must be provided.
Before starting normal operation a safety test of all functional groups and safety equipment must
be carried out!

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Version: 111300001, M0004459B
Date: 13.12.2013 - 10 / 44 -
WARNING DANGER OF INJURIES TO THE HAND
Do not reach with the hand into the pressing area!
WARNING AGAINST GENERAL DANGERS
Watch out for any foreign bodies and objects during work with the machine. Do not fill stones,
glass, iron parts, bones, plastic etc.!
1.6 Safety devices
The machine/line may only be used either in the course of normal operation or in servicing/repair operation when
all required safety devices are used and are effective.
the following safety regulations have been introduced in order to reduce the remnant risk from the machine/line to
an absolute minimum:
-The Operating Manual describes the sources of risk and the orderly behaviour of the
operating, servicing and repair personnel.
-Notices on the machine/line marking sources of risk!
e.g.:
Picture 1.6-1) Caution live voltage!
NOTE!
The safety devices must not be left aside nor made in effectual.
Where this is not assured no liability can be accepted.
safety devices must be checked monthly.
Notices must be easy to recognise.

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Version: 111300001, M0004459B
Date: 13.12.2013 - 11 / 44 -
Electrical safety devices
WARNING AGAINST GENERAL DANGERS
All electrical safety devices must be connected and functional at all times.
they must not be electrically bridged!
Before quitting any activated safety devices it must be ensured that no persons are in the danger
areas.
The electrical safety devices include for example:
- main switch
- emergency stop-switch and button
- energy supply cables
- any operator controls and control stands if these are provided
Mechanical safety devices
WARNING AGAINST GENERAL DANGERS
All safety devices must be firmly fixed!
It must only be possible to remove them with the use of tools!
The possibility of loosening them manually is not permitted!
Protective devices may only be removed for the period of maintenance and servicing! The
machine/line must be secured against a starting up in unsecured condition!
The mechanical safety devices include for example:
- safety clothing
- railings and barriers
- protective grids
- covers on moving parts

Packing Press 100 P2
Version: 111300001, M0004459B
Date: 13.12.2013 - 12 / 44 -
1.7 Remnant risks
Reasonably foreseeable,
incorrect use/risk
Remnant risk
Measures
Not maintaining of the safety
regulations, as described in the
documentation or the Operating
Manual
Any failure of safety devices, all
forms of risk possible
Additional note on the machine/line about
the observation of specified safety
regulations
Servicing and maintenance work
on the machine/line, while it is
not in a safe condition, e.g. the
mains electricity has not been
switched off, etc.
All forms of risk possible!
For operator training see Operating Manual
Not observing the safety
measures in setting up the
machine/line
All forms of risk possible, e.g.
loose mechanical parts
For operator training see Operating Manual
Catching of clothing in moving
mechanical parts during servicing
or repair work
All forms of risk possible!
Starting up of the machine/line only with
assembled safety covers;
Regulation clothing, operator training
Standing beneath hanging loads
The endangering of the ground
personnel is possible from
falling loads
Wear safety helmets; observe safety notes
for servicing and repair work; staff training
Neglect of personal protection
equipment in normal operation
and servicing and maintenance
work
All forms of danger to staff are
possible!
For operator training see Operating Manual;
use personal protection equipment if
required, but without fail if this is required by
the protection regulations! (gloves, facial
protection and earmuffs, protective helmet
etc.)
Straining the body through
incorrect manual lifting
Permanent damage to the spine
and joints of the hand
Use of suitable permitted lifts
Risk areas
Risk areas must be constantly marked by means of warning plates, coloured markings or other clear indicators.
WARNING AGAINST GENERAL DANGERS
-The presence of persons during operation in risk areas
is prohibited!
-A functional test of all
safety devices must be carried out before re-starting of line!
-It must be assured before switching the main switch and the control power,
that there are no persons in the risk areas.

Packing Press 100 P2
Version: 111300001, M0004459B
Date: 13.12.2013 - 13 / 44 -
1.8 Use for purpose intended
This machine/line is intended and constructed for the following use in full compliance with the contractual terms:
INFORMATION!
The press may only be used for the pressing of fruit, vegetables and herbs that contain juices.
The stones must be removed from all stone fruit, unless the stones are no bigger than cherry pits
and do not have sharp edges (danger of breaking screen belt).
Any other use of this machine/line represents an improper use of the machine/line.
The correct use of this machine/plant to terms of the contract requires further that the documentation/Operating
Manual as also the specified inspection and servicing intervals are strictly adhered to.
Although this machine/plant has been constructed to the highest technical standards and the recognised standards
of safety and has been accepted by the client, danger of injury or of loss of life may none-the-less arise for the user
or third persons as a result of its use, or the machine/line may itself be damaged.
The machine/line may only be operated when in a technically perfect condition, in a professional manner and when
the operator is fully aware of the safety and danger aspects.
Recognised weaknesses or faults that may reduce the safety of operation, must be dealt with in a professional
manner immediately or must be reported to customer service in a manner that can be proven!
Changes must not be made to the machine/line settings values.
WARNING AGAINST GENERAL DANGERS
This machine/line was constructed to the current standards of engineering and the currently
applicable Safety of Machinery Directive (MSV) .
Non-observation of the safety regulations contained in the Operating Manual during
operation of the line/machine can endanger the operating staff or third persons or have a
detrimental effect on the line/machine or its properties.
1.9 Improper use
WARNING AGAINST GENERAL DANGERS
Any use of this machine/line other than that as defined in the chapter "Correct Use", represents an
inappropriate use of the machine/line and can result in serious injuries of the operating staff or third
persons or to the damage or destruction of the line/machine.
The manufacturer/supplier cannot be held liable for any damage resulting from an inappropriate
use of the machine/line.
In such cases the user assumes full liability.

Packing Press 100 P2
Version: 111300001, M0004459B
Date: 13.12.2013 - 14 / 44 -
1.10 Training record
line/machine:
Trainer:
Date of training:
Place of training:
Training content:
Participant confirmation
Name of participant
Signature of participant
(you confirm with your signature that you have understood the training in special
safety measures)

Packing Press 100 P2
Version: 111300001, M0004459B
Date: 13.12.2013 - 15 / 44 -
2 Technical Data
2.1 Technical data –machine/line as an entire unit
Fig. 2.1-1) General view Packing Press 100 P1
length (L)
964 mm
length (L1)
1241 mm
width (B)
610 mm
width (B1)
2013 mm
height H)
1507 mm
height H1)
596 mm
weight
265 kg
Sound power level EN ISO 3746 und EN ISO 11201
LWA 87dB
Electric
Voltage/fuse protection
400 V 3P
fuse protection:
10 A
Capacity:
1,5 kW
Rotary speed:
1400 U/min
Hydraulic system
Hydraulic pressure:
380 bar
Oil filling quantity:
3,8 l
Supplies
number of insert grids
20 (50 x 50 cm)
number of pressing cloths
18 (80 x 80 cm)

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Version: 111300001, M0004459B
Date: 13.12.2013 - 16 / 44 -
3 Transporting and setting up the machine / line
3.1 Notes on transporting
NOTE!
- Before transporting the machine/unit it must be shut down and the mains plug must be
disconnected!
- The machine / line must not be tipped over!
- To avoid any damage during transporting assemble transport security devices
if available.
- Fix the machine / unit in an orderly manner on the transporting device!
- Take into account the load dimensions under the applicable statutory road traffic regulations
and/or mark the load as required!
Fig. 3.1-1) Transporting the Packing Press 100 P2
F1 loads on cargo-securing means
2950 N oder 295 kg
F2 loading of foundation
2950 N/m² oder 2295 kg/m²
1
belt strap 1
2
belt strap 2
3
fastening points - foundation
4
transport pallet
WARNING AGAINST GENERAL DANGERS
Lifting fixtures (ropes, chains, belts) are to be fixed only to the points provided!
The lifting fixtures used must be at least compliant with the requirements for the loads as given
(see table above and the name / type plate on the lifting fixtures)!

Packing Press 100 P2
Version: 111300001, M0004459B
Date: 13.12.2013 - 17 / 44 -
3.2 Notes on assembly
WARNING OF DANGEROUS LIVE ELECTRICAL POWER SUPPLY
The Power connection must not come into contact with water!
Not observing this requirement can lead to serious injury or to death!
NOTE!
-A level positioning of the machine/line must be observed!
-The supply connection lines must be kept away from the machine/line!
NOTE!
-A 5-pole connection must be available as a minimum (3 phase and earthing)!
-Only use connection pipes of at least 4 x 1,5 mm²
-The Machine must be connected with a earth leakage circuit breaker (FI).
-The service connections may only be made by appropriately qualified service
companies!
-The press is ready to plug in with a 16A standardized European plug
-It is forbidden to tilt the unit as the oil could drain off!

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Version: 111300001, M0004459B
Date: 13.12.2013 - 18 / 44 -
4 Starting up / re-starting of the machine/line
4.1 General
NOTE!
The machine/line and all machine/line components must be checked by a specialist before starting
up and before re-starting after significant changes.
4.2 Controls and settings work before first starting up/re-starting of line
Check the machine/line for loose parts (e.g. forgotten tool)!
Check all cable connections (clamp and plug connections) as also all pneumatic pipelines of the machine/line. Pay
particular attention to damaged and loose cable and connections (see illustration)
Check that the required safety devices have been placed in an orderly manner and are intact! (see the
chapter "Safety devices")
WARNING AGAINST GENERAL DANGERS
Before cleaning the device or checking the connection cable, to see if this has been twisted or
damaged, switch the machine off
without fail and pull out the mains connector plug!
Picture 4.2-1) Symbol image, control cable and connector point
Changes in comparison with normal operation such as
-higher capacity feeding
-higher noise development
-higher acceleration or delay, higher vibration amplitudes
-unusual noises or unusual smells
-response of the safety devices without a motivational cause
are grounds for recognising that the function of the line/machine is impaired.
Detrimental effects such as this or similar are to be immediately reported by the operator to the person responsible.

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Version: 111300001, M0004459B
Date: 13.12.2013 - 19 / 44 -
Oil filling and oil level checking
The machine is supplied filled with oil under normal circumstances.
Before the start-up screw the oil level measuring stick out of the pump box lid and check the oil
level.
If necessary you must top up the oil before the start-up (see section “Lubricants
Overview”).
Check the strap tension
We recommend the use of a strap tension measuring device. Should you not have
one of these available, the simulate the force (F) that is applied with your thumbs.
Check the strap tension by reference to the depth of the impression aour thumbs make on the strap (1). The testing
force (F) is
to be applied at right angles to the centre of the strap. The drive must be tightened until the
depth of the impressions (e) is below a maximum value of 10 mm (see chapter “Servicing and Repairs - Machine /
Unit Components”).
WARNING AGAINST GENERAL DANGERS
After the checks have been carried out all safety devices removed must be fitted back into place
again!
Fig. 4.2-2) Checking the strap tension
4.3 Overview of Lubricants
Machine Section
Aral
Castrol
Type of Lubricant
hydraulic system
VITAN GF 68
Hypsin AWF 68
oil
guides
commercially available, food-safe grease
grease
bearings
commercially available, food-safe grease
grease
INFORMATION!
You may also use hydraulic oils from other manufacturers, provided that these oils have "HLP
68" viscosity.

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Version: 111300001, M0004459B
Date: 13.12.2013 - 20 / 44 -
5 Functional Description
5.1 Functional description –Packing Press 100 P2
An electric motor drives a hydraulic pump via a strap drive. The press cylinder piston is pushed upwards by the
build-up of pressure in the hydraulic system. When the pre-set pressure for pressing has been attained the over-
pressure valve opens and the oil that flows out is pressed back into the tank. The piston can be moved in again
with the aid of the manual adjusting wheel on the bleed valve.
6 Operation
6.1 General
WARNING AGAINST GENERAL DANGERS
Before leaving the machine/line the motor must be switched off and the mains connector plug must
be disconnected!
Machines that are not under observation must be secured against being started up!
WARNING DANGER OF INJURIES TO THE HAND
Do not reach with the hand into the pressing area!