Packing Press 100 P2
Version: 111300001, M0004459B
Date: 13.12.2013 - 2 / 44 -
1BASIC SAFETY PRINCIPLES..............................................................................................................................4
1.1 KEY TO THE SYMBOLS.......................................................................................................................................4
1.2 GENERAL SAFETY REGULATIONS........................................................................................................................6
1.3 SELECTION,QUALIFICATION AND RESPONSIBILITY OF OPERATING STAFF ..............................................................6
1.4 ORGANISATIONAL MEASURES ............................................................................................................................7
1.5 SAFETY REQUIREMENTS FOR THE OPERATING STATE..........................................................................................8
1.5.1 Servicing/repair operation.......................................................................................................................8
1.5.2 Normal Operation....................................................................................................................................9
1.6 SAFETY DEVICES ............................................................................................................................................10
1.7 REMNANT RISKS .............................................................................................................................................12
1.8 CORRECT USE................................................................................................................................................13
1.9 INAPPROPRIATE USE.......................................................................................................................................13
1.10 TRAINING RECORD..........................................................................................................................................14
2TECHNICAL DATA.............................................................................................................................................15
2.1 TECHNICAL DATA –MACHINE/LINE AS AN ENTIRE UNIT .......................................................................................15
3TRANSPORTING AND SETTING UP THE MACHINE / LINE...........................................................................16
3.1 NOTES ON TRANSPORTING..............................................................................................................................16
3.2 NOTES ON ASSEMBLY......................................................................................................................................17
4STARTING UP / RE-STARTING OF THE MACHINE/LINE...............................................................................18
4.1 GENERAL.......................................................................................................................................................18
4.2 CONTROLS AND SETTINGS WORK BEFORE FIRST STARTING UP/RE-STARTING OF LINE..........................................18
4.3 OVERVIEW OF LUBRICANTS.............................................................................................................................19
5FUNCTIONAL DESCRIPTION............................................................................................................................20
5.1 FUNCTIONAL DESCRIPTION –PACKING PRESS 100P1......................................................................................20
6OPERATION .......................................................................................................................................................20
6.1 GENERAL.......................................................................................................................................................20
6.2 OPERATION –MACHINE /LINES COMPONENTS .................................................................................................21
7ELECTRICAL SYSTEMS....................................................................................................................................23
7.1 ELECTRICAL SICUIT DIAGRAMM ........................................................................................................................23
8HYDRAULIC .......................................................................................................................................................24
8.1 HYDRAULIC DIAGRAMM....................................................................................................................................24
9FAULT AND ERROR ANALYSIS.......................................................................................................................25
9.1 GENERAL.......................................................................................................................................................25
9.2 FAULT AND ERROR ANALYSIS –MACHINE /UNIT COMPONENTS...........................................................................25
10 SERVICING AND REPAIRS...............................................................................................................................26
10.1 GENERAL.......................................................................................................................................................26
10.2 SERVICING AND REPAIRS REPORTING...............................................................................................................29
10.3 MAINTENANCE INTERVALS...............................................................................................................................30
10.4 SERVICING AND REPAIRS –MACHINE /UNIT COMPONENTS.................................................................................32
10.4.1 Cleaning................................................................................................................................................32
10.4.2 Replacing the cylinder collar.................................................................................................................32
10.4.3 Ventilating the hydraulic system ...........................................................................................................33
10.4.4 Tightening the strap ..............................................................................................................................34
