voran EBP580 User manual

Single belt press EBP580
Version: 166000000, M0017267B_EN208-240-60D
Date: 28.11.2017 - 1 / 52 -
Translation
Operating manual –part 1
Single belt press EBP580
3 x 208-240V 60Hz

Single belt press EBP580
Version: 166000000, M0017267B_EN208-240-60D
Date: 28.11.2017 - 2 / 52 -
1BASIC SAFETY PRINCIPLES............................................................................................................................. 4
1.1 KEY TO THE SYMBOLS..................................................................................................................................... 4
1.2 GENERAL SAFETY REGULATIONS ..................................................................................................................... 5
1.3 SELECTION,QUALIFICATION AND RESPONSIBILITY OF OPERATING STAFF ............................................................ 6
1.4 ORGANIZATIONAL MEASURES .......................................................................................................................... 6
1.5 SAFETY REQUIREMENTS FOR THE OPERATING STATE........................................................................................ 8
1.5.1 Servicing/repair operation ........................................................................................................................ 8
1.5.2 Normal Operation..................................................................................................................................... 9
1.6 SAFETY DEVICES .......................................................................................................................................... 10
1.7 REMNANT RISKS ........................................................................................................................................... 12
1.8 CORRECT USE.............................................................................................................................................. 13
1.9 INAPPROPRIATE USE..................................................................................................................................... 13
1.10 TRAINING RECORD........................................................................................................................................ 14
2TECHNICAL DATA ............................................................................................................................................ 15
2.1 TECHNICAL DATA -OVERALL MACHINE/LINE .................................................................................................... 15
3TRANSPORTATION AND SETTING UP OF THE MACHINE/LINE ................................................................. 16
3.1 NOTES ON TRANSPORTATION ........................................................................................................................ 16
3.2 NOTES ON ASSEMBLY ................................................................................................................................... 17
4STARTING UP / RE-STARTING OF THE MACHINE/LINE .............................................................................. 19
4.1 GENERAL..................................................................................................................................................... 19
4.2 MOUNTING BELT LUG .................................................................................................................................... 19
4.3 CONTROLS AND SETTINGS WORK BEFORE FIRST STARTING UP/RE-STARTING OF LINE........................................ 20
4.3.1 Setting the pressure regulator................................................................................................................ 21
4.3.2 Testing of the screen belt....................................................................................................................... 21
4.3.3 Water supply for belt cleaning................................................................................................................ 21
5FUNCTIONAL DESCRIPTION........................................................................................................................... 22
5.1 FUNCTIONAL DESCRIPTION –SINGLE BELT PRESS EBP 580............................................................................ 22
6OPERATION....................................................................................................................................................... 23
6.1 GENERAL..................................................................................................................................................... 23
6.2 OPERATION -MACHINE/LINE COMPONENTS..................................................................................................... 23
6.2.1 Screen belt tension................................................................................................................................. 23
6.2.2 Switch on and off the Belt press............................................................................................................. 24
6.2.3 Setting belt speed................................................................................................................................... 26
6.2.4 Setting the cleaning interval................................................................................................................... 27
6.2.5 Belt cleaning........................................................................................................................................... 27
6.2.6 Charging of the press............................................................................................................................. 28
7ELECTRICALS................................................................................................................................................... 29
7.1 ELECTRICAL CIRCUIT DIAGRAM –EBP580 ..................................................................................................... 29
7.2 MATERIAL LIST ............................................................................................................................................. 37
8PNEUMATIC....................................................................................................................................................... 38
8.1 PNEUMATIC DIAGRAM –EBP580................................................................................................................... 38
9FAULT AND ERROR ANALYSIS...................................................................................................................... 39
9.1 GENERAL..................................................................................................................................................... 39
9.2 FAULT AND ERROR ANALYSIS -MACHINE/LINE COMPONENTS............................................................................ 39
9.2.1 Error message on the display ................................................................................................................ 39

Single belt press EBP580
Version: 166000000, M0017267B_EN208-240-60D
Date: 28.11.2017 - 3 / 52 -
10 SERVICING AND REPAIRS.......................................................................................................................... 41
10.1 GENERAL..................................................................................................................................................... 41
10.2 SERVICING AND REPAIRS REPORTING............................................................................................................. 44
10.3 SERVICING INTERVALS .................................................................................................................................. 45
10.4 LUBRICANTS OVERVIEW................................................................................................................................ 46
10.5 SERVICING AND REPAIRS -MACHINE/LINE COMPONENTS................................................................................. 47
10.5.1 Cleaning ............................................................................................................................................. 47
10.5.2 Reading off operating hours............................................................................................................... 49
10.5.3 Setting the pressure regulator............................................................................................................ 49
10.5.4 Setting of the screen belt ................................................................................................................... 49
10.5.5 Adjusting the regulating valve ............................................................................................................ 50
10.5.6 The setting of the ind. proximity switch.............................................................................................. 50
10.6 SCREEN BELT CHANGE.................................................................................................................................. 51

Single belt press EBP580
Version: 166000000, M0017267B_EN208-240-60D
Date: 28.11.2017 - 4 / 52 -
1 Basic safety principles
1.1 Key to the symbols
Listing of the symbols used and their significance
BEFORE FIRST START INSTRUCTIONS READ
Not observing this requirement can lead to serious injury or to death!
WARNING AGAINST GENERAL DANGERS
The instructions for these signs must be used without fail!
Not observing this requirement can lead to serious injury or to death!
WARNING OF DANGEROUS LIVE ELECTRICAL POWER SUPPLY
Before any servicing or checking work is undertaken, all parts or supply lines on the machine that
are marked with this sign must be switched free from live current.
Not observing this requirement can lead to serious injury or to death!
BEFORE OPENING UNPLUG!
Interrupting your work on the machine power supply and secure against accidental before
reconnecting it and turning.
Non compliance can mean severe personal injury.
PROTECTIVE GLOVES and WEAR EYE PROTECTION!
Always wear protective gloves and goggles when using cleaning agents.
Non-observance could be serious burns and eye injuries and even loss of sight!

Single belt press EBP580
Version: 166000000, M0017267B_EN208-240-60D
Date: 28.11.2017 - 5 / 52 -
WEAR EAR MUFFS!
Ear muffs must be worn when there is a high noise level!
Not observing this can lead to serious personal injury!
INFORMATION!
Helps you to make optimal use of the functionality of your machine.
NOTE!
Technical requirements for simplifying the operation of the machine!
1.2 General safety regulations
NOTE!
Ensure that the machine/line is only operated under perfect technical operational conditions and
giving full account to the proper use.
WARNING AGAINST GENERAL DANGERS
Ensure that all possible faulty functions and risk situations are eliminated immediately and without
delay before starting up!
Faulty functions and risk situations are e.g.:
uncontrolled lifting/sinking and turning/ swiveling movements
loose parts on the machine/line
INFORMATION!
Apart from the instructions and standards which are listed on the CE marking, the accident
prevention regulations of the national laws and regulations, for example, VDE to IEC note.

Single belt press EBP580
Version: 166000000, M0017267B_EN208-240-60D
Date: 28.11.2017 - 6 / 52 -
1.3 Selection, qualification and responsibility of operating staff
NOTE!
Please note each operator of the unit must be trained, instructed and older than 15 years.
Please observe your national law and regulations for industrial safety.
Operating staff who are in training or under instruction may only work under the constant
observation of an experienced person who is thoroughly familiar with this machine/line!
All work on the electrical systems for this machine/line may only be carried out by a qualified
electrician / electrical engineer. All work of this kind may only be carried out under the direction of a
qualified electrician / electrical engineer taking full account of the relevant electro-technical
guidelines.
The operating personnel must ensure that no other people are in the working area.
Before you leave the unit, you have to stop it and to ensure that no unauthorized person (especially
children) is able to restart it. Therefore lock the main switch in position <0> with a padlock and / or
disconnect the main plug!
1.4 Organizational measures
NOTE!
Before starting up the machine/line the operating personnel must without fail be familiar with the
Operating Manual, in particular with the safety regulations and notes.
It is too late to make a start on familiarization with these procedures when work is already being
done on the machine/line.
This applies in particular to persons who work constantly on the machine/line.
Ensure that a copy of the Operating Manual is kept constantly at the machine/line!
The Operating Manual must be read by every person whose task is operation or maintenance
(servicing, inspection and maintenance).
Only line-specific trained personnel who are thoroughly familiar with it may be employed on the
machine/line.
If the machine/line must be transported only trained staff who are permitted to do so may operate
the lifting gear (crane, stacker).
Training and instruction must be recorded and entered in this documentation machine/line
Operating Manual (instructor, content, participant and date).
Safety and danger notes and all notices must be maintained in a perfect and legible state.
In the event of warning and notice signs on the machine being illegible the manufacturer must be
informed at once!

Single belt press EBP580
Version: 166000000, M0017267B_EN208-240-60D
Date: 28.11.2017 - 7 / 52 -
NOTE!
Use protective equipment if necessary, but without fail if this is required by the protection
regulations! (gloves, masks, ear muffs, protective helmets etc.)
Observe all the safety requirements and notices that are place on the machine/line !
In the event of damage to a part or a component group that may a detrimental effect on operating
personnel on the line, the line must be shut down immediately and the responsible person or the
Customer Service Department must be informed!
All changes, additions or subsequent constructions to the machine/line that may have a negative
effect on its safety and functionality, may only be made when these are tested, agreed to and
released in writing by the machine/line suppliers!
This also applies to the installation and setting of the safety devices and safety equipment This also
includes the welded constructions of the bearing and support structures .
All spare parts must comply with the technical requirements of the machine/line supplier. This is
also the case where original spare parts are used
NOTE!
Ensure that the fixed intervals, or the inspection intervals specified in the Operating Manual are
adhered to! (see the chapter "Servicing and Repairs")
Ensure that the tools and equipment required for each kind of servicing work is available as
required!
Ensure that both fire-fighting equipment and instructions for the fire alarms and for fire fighting are
available.
Observe the instructions given for the fire alarms and for fire fighting.
NOTE!
The machine should be taken from company Voran in operation!
When commissioning an enrollment (operation, maintenance) is performed.

Single belt press EBP580
Version: 166000000, M0017267B_EN208-240-60D
Date: 28.11.2017 - 8 / 52 -
1.5 Safety requirements for the operating state
WARNING AGAINST GENERAL DANGERS
The machine/line may only be operated after all statutory safety requirements have been
fulfilled.
1.5.1 Servicing/repair operation
WARNING AGAINST GENERAL DANGERS
Servicing and repair work may only be carried out when the machine/line is switched off and
secured against being switched on again (e.g. by pulling out the device mains plugs, locking the
mains switches; the key must be in the safe keeping of the maintenance staff!)
WARNING AGAINST GENERAL DANGERS
The machine may only be operated when the safety covers are assembled!
The machine/line area that is to be serviced must be switched off and locked before the start of the
work. It must be assured that the machine/line is not switched on again by appropriate measures or
the posting of a second person.
When carrying out work in an unsecured area it must be possible for the second person must be
outside of the danger area and must be able to take appropriate rescue measures in the event of
an emergency.
Servicing, repair and maintenance work may only be carried out from a safe working position.
Before starting up again and renewing normal operation a functional test of all functional groups
and safety equipment must be made without fail.
WARNING OF DANGEROUS LIVE ELECTRICAL POWER SUPPLY
Before servicing and maintenance work on electrical components (e.g. clamping box) it must be
assured that no parts are live and they must be secured against the power being switched on
again!
Before loosening the electrical connections the clamps must be tested with a voltage tester to
ensure that they are not live.

Single belt press EBP580
Version: 166000000, M0017267B_EN208-240-60D
Date: 28.11.2017 - 9 / 52 -
1.5.2 Normal Operation
NOTE!
Avoid working methods that are not clear from a safety aspect!
Make all required settings to the machine/line so that can work under reliable and safe operating
conditions!
The machine/line may only be operated when all safety devices and safety equipment is available
and functional, such as e.g.:
- emergency stop button - safety switches
- two hand operation (dead man's switch) - personal safety equipment
- protective covers
WARNING AGAINST GENERAL DANGERS
Check the machine/line before each start up for externally visible damage or defects! All changes
(including any changes made to the Operator's Manual) must be reported without delay to the
responsible person or the Customer Service Dept.
The machine/line is to be stopped immediately and secured against being started up again!
In the event of malfunctions the line/machine must be shut down immediately and locked!
Ensure that immediate and professional trouble shooting of the malfunctions is carried out!
Observe the switching on and off procedures and compare the controls indicators with the data
provided in the documentation/Operating Manual!
Observe the notices on the machine/line!
Before starting up the machine/line it must be ensured that no person will be endangered!
Do not remove any safety covers while the machine/line is in operation!
Moving mechanical parts must never be touched!
Use no fuses that do not comply with the required fuse protection! In the event of a fault in the
power supply machine/line must be switched off immediately!
In order to assure an operation free from interruptions the machine/line and the area around it must
be kept clean and tidy
and adequate lighting must be provided.
Before starting normal operation a safety test of all functional groups and safety equipment must be
carried out!

Single belt press EBP580
Version: 166000000, M0017267B_EN208-240-60D
Date: 28.11.2017 - 10 / 52 -
1.6 Safety devices
The machine/line may only be used either in the course of normal operation or in servicing/repair operation when all
required safety devices are used and are effective.
the following safety regulations have been introduced in order to reduce the remnant risk from the machine/line to an
absolute minimum:
-The Operating Manual describes the sources of risk and the orderly behavior of the
operating, servicing and repair personnel.
-Notices on the machine/line marking sources of risk!
e.g.:
Picture 1.6-1) Caution live voltage!
HINWEIS!
The safety devices must not be left aside nor made in effectual.
Where this is not assured no liability can be accepted.
safety devices must be checked monthly.
Notices must be easy to recognize.
Electrical safety devices
WARNING AGAINST GENERAL DANGERS
All electrical safety devices must be connected and functional at all times.
they must not be electrically bridged!
Before quitting any activated safety devices it must be ensured that no persons are in the danger
areas.
The electrical safety devices include for example:
- main switch
- emergency stop-switch and button
- energy supply cables
- any operator controls and control stands if these are provided