Vortec VORTEX COOLER Series Use and care manual

OPERATION & SAFETY
INSTRUCTIONS
Please read all instructions BEFORE
attempting to use this product
IMPORTANT
LIT0160
VORTEX COOLERTM - UL TYPE 4
Models 727, 727-15H, 727-35H, 737,
747, 787, 797, 787-35H, 797-35H
(Includes all BSP versions of models listed above)
FILTER AND REPLACEMENT PART ITEM NUMBERS
Vortec Model Oil Removal Filter Valve & Thermostat Kit
(120 VAC)
Valve & Thermostat Kit
(240 VAC)
Replacement Generator Kits
(5 pc)
727-15H, 737 701S-48 721T-70 721T-80 208GK-15H
727, 787 701S-48 721T-70 721T-80 208GK-25H
727-35H, 787-35H 701S-54 721T-100 721T-110 208GK-35H
747 701S-48 - 721T-80 208GK-15H
797 701S-48 - 721T-80 208GK-25H
797-35H 701S-54 - 721T-110 208GK-35H
TABLE 1: FILTER RECOMMENDATIONS
TABLE 2: DETERMINING COMPRESSED AIR LINE SIZE
1. Calculate total product compressed air consumption (SCFM, SLPM).
2. Determine length of compressed air line required for connection to main supply.
3. Locate pipe length in left column and read to the right to nd the compressed air requirements.
4. Locate pipe size at top of column.
MAXIMUM AIRFLOW (SCFM) THROUGH PIPE AT 5 PSIG PRESSURE DROP (100 PSIG AND 70OF)
Pipe Length
(Feet)
Pipe Size (Nominal) - Schedule 40
1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2
10 29 65 120 254 480 978 1483 2863 4536
20 21 46 85 180 340 692 1049 2024 3208
30 17 37 70 147 277 565 856 1653 2619
40 15 32 60 127 240 489 792 1431 2268
50 13 29 54 114 215 437 663 1280 2029
60 12 26 49 104 196 399 606 116 9 1852
70 11 25 46 96 181 370 561 1082 1715
80 10 23 43 90 170 346 524 1012 1604
90 10 22 40 85 160 326 494 954 1512
100 9 21 38 80 152 309 469 905 1435
MAXIMUM AIRFLOW (SLPM) THROUGH PIPE AT 0.3 BAR PRESSURE DROP (6.9 BAR AND 21OC)
Pipe Length
(Meters)
Pipe Size (Nominal) - Schedule 40
1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2
3 821 1840 3396 7188 13584 27677 42117 81023 128369
6 594 1302 2406 5094 9622 19584 29687 57279 90786
9 481 1047 1981 4160 7839 15990 24225 46780 74188
12 425 906 1698 3594 6792 13839 20999 40497 64184
15 368 821 1528 3226 6085 12367 18763 36224 57421
18 340 736 1387 2943 5547 11292 17150 33083 52412
21 311 708 1302 2717 5122 10471 15877 30621 48535
24 283 651 1217 2547 4811 9792 14829 28640 45393
27 269 623 113 2 2406 4528 9226 13980 26998 42790
31 255 594 1075 2264 4302 8745 13273 25612 40611
Rubber hose maximum airow rating: 1/2” I.D. rubber hose = 3/8” pipe; 3/4” I.D. rubber hose = 1/2” pipe
3046 Home Road. Powell, OH 43065 P: [phone] F: [phone] www.GenesisAutomationOnline.com [email protected]

INTRODUCTION
A Vortex Cooler is designed to use ltered compressed
air to cool industrial cabinets without the use of
any refrigerants. An internal Vortex tube lowers the
temperature and pressure of the compressed air supplied
to the enclosure. Hot air in the cabinet is vented to the
surroundings through a built in relief valve in the Vortex
Cooler.
Vortex Coolers can be used with or without electric
thermostats and solenoid valves.
COMPRESSED AIR SUPPLY
The compressed air supply must be ltered to remove
water and dirt using a 5 micron or smaller lter. Failure
to use a lter may cause clogging (and freezing) of the
compressed air paths inside the Vortec product. Filter
recommendations are given in Table 1.
Filter elements must be changed on a regular basis.
Frequency of change is determined by the condition of
the compressed air supply. Filters should be installed in
the compressed air supply line as close as possible to
the Vortec product.
The appropriate size of compressed air supply line
should be selected to ensure optimal performance of the
Vortec product. Please refer to Table 2 to determine what
supply line size is recommended for your application.
Contact Vortec at 1-800-441-7475 for further assistance.
MAINTENANCE
Vortec Cooler systems have no moving parts and can be
disassembled for cleaning.
INSTALLATION AND OPERATION
To maintain the Type 4 rating, Type 4 Vortex Coolers must
be installed in a vertical orientation on a at horizontal
surface at the top of the cabinet.
Vents in the cabinets must be covered and sealed to
ensure cooling efficiency and to keep out ambient air.
When a thermostat is supplied with a Vortex Cooler
system for Type 4 enclosures, the thermostat can be
easily readjusted using the temperature indicator dial. All
wiring must be installed in an approved conduit.
Installation procedures:
1. Cut a 1-15/16” (49 mm) (1-1/2” knockout size) hole in
the enclosure.
2. Insert Vortex Cooler into cut-out and secure with the
locknut.
3. Attach the cold air muffler to the outlet of the Vortex
Cooler.
4. Perforate the ducting kit with several 1/8” holes and
secure to interior of enclosure.
5. Attach the ducting kit to the cold air muffler.
6. Connect compressed air lter and/or valve and
thermostat, to the Vortex Cooler (wire thermostat
directly to solenoid valve). Install the compressed air
lter and solenoid valve as close as possible to the
Vortex Cooler, in a location where the temperature
does not exceed 125oF (52oC).
7. Connect compressed air supply to the lter.
TROUBLESHOOTING
Insufficient airow may be caused by the following:
1. Undersized compressed air line size.
2. Compressed air pressure too low.
3. Partial or complete blockage of internal compressed
air path, due to dirt.
Insufficient cold air temperature may be caused by:
1. Compressed air line temperature too high.
2. Water vapor in the compressed air supply.
3. Loose cold cap. This may occur if not tightened
properly after disassembled for cleaning.
If trouble persists, please contact Vortec at 1-800-441-
7475.
LIMITED WARRANTY
Vortec compressed air products manufactured by ITW
Air Management will be replaced or repaired if found
to be defective due to manufacture defect within ten
years from the date of invoice. Refer to our website
www.vortec.com for full warranty details and limitations.
ITW Air Management makes no specic warranty
merchantability or warrant of tness to a particular
purpose.
1. Do not operate a Vortex Cooler at compressed air
pressures above 150 psig (10.3 Bar).
2. Do not operate at line temperatures above 110oF
(43oC).
3. Avoid direct contact with compressed air.
4. Do not direct compressed air at any person.
5. When using compressed air, wear safety glasses
with side shields.
VORTEX COOLER ASSEMBLY
(Drawings shown below are not to scale)
GENERAL SAFETY CONSIDERATIONS
WARNING: COMPRESSED AIR COULD CAUSE
DEATH, BLINDNESS OR INJURY
Models 727, 737, 747, 787, 797 and variants
9-15/16
(252 mm)
Solenoid
NEMA 4/4X
110v / 60 Hz
1/4" NPT (F) Air Filter
Cold Air
1-15/16
Hole
120 VAC
Ducting Kit
Thermostat
Plug end of tubing
if holes are punched
in length of tubing
(as shown)
Cold Air
Muffler
3046 Home Road. Powell, OH 43065 P: [phone] F: [phone] www.GenesisAutomationOnline.com [email protected]