VSI 1000-X Series Owner's manual

SERIES 1000-X ELECTRIC ACTUATORS
VER:0812-1

SERIES 1000-X ELECTRIC ACTUATORS
2VER: 0812-1
CONTENTS
NOTES 3
NAMES OF COMPONENTS 4
OVERALL DIMENSIONS AND SPECIFICATIONS FOR 1005-X 5
OVERALL DIMENSIONS AND SPECIFICATIONS FOR 1010-X 6
OVERALL DIMENSIONS AND SPECIFICATIONS FOR 1020-X THRU 1060-X 7
OVERALL DIMENSIONS AND SPECIFICATIONS FOR 1100-X THRU 1250-X 8
SPECIFICATIONS FOR MODULATING ACTUATORS 9
CONTROL CIRCUIT WIRING 10
APPLICATION REQUIREMENTS 11
MOUNTING ON A VALVE 12
ADJUSTMENT OF ACTUATOR - 2 POSITION 13
ADJUSTMENT OF ACTUATOR - MODULATING 14
MAINTENANCE AND SERVICE 16
TROUBLESHOOTING 16

SERIES 1000-X ELECTRIC ACTUATORS
3 VER: 0812-1
NOTES
1. No manual operaon of the actuator while the device is energized.
2. The actuator is equipped with an over heang protecon device. When the motor exceeds
the temperature of 257° F (125°C) , the overheat protecon device will automacally switch
o the motor.
3. It is necessary to take addional leakage protecon steps when installing the actuator and
pung it into service. See page 11 for more informaon on proper conduit installaon
precauons.
4. It is necessary to provide the proper sealing of the waterproof cable ends on the inlet side
of the actuator. This will help to prevent the actuator from becoming damage by water or
dirt coming into the actuator from outside sources.
5. Be sure to double check the input voltages and all other connecons.
6. Do not wire two or more actuators in either series or parallel. Otherwise, it can cause
movement to become out of control, or the motor temperatures to rise due to the
interference they can correct with each other.
7. A minimum of 18 gauge wire needs to be used for all wiring connecons.
8. The servo controller must be wired and adjusted according to the instrucon manual to
prevent any damage from occurring.
9. Service personnel for the installaon and adjustment of the actuator need to be qualied
for these operaons.
10.Do not operate the actuator purposely under overloaded condions.
11.Valve Soluons, Inc. will not be responsible in the improper modicaon or lack of proper
maintenance of the actuators.
12.All actuators have the proper wiring diagram axed to the inside cover. All wiring should
follow these diagrams.

SERIES 1000-X ELECTRIC ACTUATORS
4VER: 0812-1
NAMES OF COMPONENTS
1Gear Cover 2Electric Cover 3Handwheel
4Junction Box Cover 5Push Button 6Conduit Plug
7Hex Handle 8Handle Snap Holder 9Travel Stop Nut
10 Travel Stop 11 Worm Shaft 12 Handle Socket
13 Reducing Gear Group 14 Capacitor 15 Inductor
16 Open Cam Lock Screw 17 Close Cam Lock Screw 18 Opening Gear
19 Heater 20 SPDT Limit Switch 21 Position Indicator
22 Position Pointer 23 Potentiometer Gear 24 Potentiometer
S (SHUT) Direction of arrow (clockwise) represents close.
O (OPEN) Direction of arrow (counter-clockwise) represents open.
1 2
3
4
5
6
7
8
9
10
111213
14 1516 17
18
19
20
21
22
2324
14
21
19
22
2 POSITION MODULATING

SERIES 1000-X ELECTRIC ACTUATORS
5VER: 0812-1
OVERALL DIMENSIONS AND SPECIFICATIONS FOR 1005-X
S
O
32
36
Ø70
Ø70
Ø50
45°
4-M6
4-M8
Evenly Distributed
Evenly Distributed
Direct Mount Parameters
Square Shaft
Mounting Flanges
Stem Height
14 x 14
F05 F07
Height ≤32mm
113
63 49 24
S
O
160
83 77
102.5
Fig. A
1005-X SPECIFICATIONS
Power Supply AC24V AC110V AC220V
Motor Power 10W 10W 10W
Rated Current 1.50A 0.24A 0.16A
Max. Current 2.08A 0.34A 0.17A
Standard Torque / Run Time 50Nm/20s - 30Nm/10s
Turning Angle 0° - 90° Adjustable
Total Weight 4.41lbs (2.0kg)
Insulang Resistance AC24V: 100Ω/250VDC AC110V/AC220V: 100Ω/500VDC
Withstand Voltage Class AC24V: 500VAC - 1 Minute AC110V/AC220V: 1500VAC - 1 Minute
Protecon Class IP67 NEMA 4X
Installaon Angle At or above the center line of the pipe. See Fig. A
Ambient Temperature -22°F - +140°F (-30°C - +60°C)
Ambient Humidity ˂ 95% Relave Humidity
Duty Cycle 80%
Opons Handwheel

SERIES 1000-X ELECTRIC ACTUATORS
6VER: 0812-1
OVERALL DIMENSIONS AND SPECIFICATIONS FOR 1010-X
Direct Mount Parameters
Square Shaft
Mounting Flanges
Stem Height
17 x 17
F05 F07
Height ≤32mm
121
71 50 24 98
196
98
126
S
O
Ø70
Ø50
4-M8
4-M6
45°
Evenly Distributed
Evenly Distributed
Ø90
32 33
S
O
Fig. A
1010-X SPECIFICATIONS
Power Supply AC24V AC110V AC220V
Motor Power 25W 25W 25W
Rated Current 2.12A 0.57A 0.30A
Max. Current 3.12A 0.81A 0.47A
Standard Torque / Run Time 100Nm / 30s
Turning Angle 0° - 90° Adjustable
Total Weight 6.61lbs (3.0kg)
Insulang Resistance AC24V: 100MΩ/250VDC AC110V/AC220V: 100MΩ/500VDC
Withstand Voltage Class AC24V: 500VAC - 1 Minute AC110V/AC220V: 1500VAC - 1 Minute
Protecon Class IP67 NEMA 4X
Installaon Angle At or above the center line of the pipe. See Fig. A
Ambient Temperature -22°F - +140°F (-30°C - +60°C)
Ambient Humidity ˂ 95% Relave Humidity
Duty Cycle 80%
Opons Handwheel

SERIES 1000-X ELECTRIC ACTUATORS
7VER: 0812-1
OVERALL DIMENSIONS AND SPECIFICATIONS FOR 1020-X THRU 1060-X
158
95 63 24 121
255
134
148
45
48
Ø125
Ø102
Ø70
4-M10
Evenly Distributed
4-M8
Evenly Distributed
45°
Direct Mount Parameters
Square Shaft
Mounting Flanges
Stem Height
27 x 27
F07 F10
Height ≤45mm
Fig. A
1020-X / 1040-X / 1060-X SPECIFICATIONS
Model 1020-X 1040-X 1060-X
Power AC24V AC110V AC220V AC24V AC110V AC220V AC110V AC220V
Motor Power 40W 40W 40W 40W 90W 90W 90W 90W
Rated Current 3.15A 0.65A 0.37A 2.42A 1.12A 0.57A 1.18A 0.60A
Max. Current 5.30A 1.68A 0.78A 4.38A 3.41A 1.78A 3.60A 1.87A
Standard Torque / Run Time 300Nm / 45s 200Nm / 30s 400Nm/ 100s 400Nm / 30s 600Nm / 30s
Turning Angle 0° - 90° Adjustable
Total Weight 17.63lbs (8.0kg) 18.74lbs (8.5kg) 19.41lbs (9.0kg)
Insulang Resistance AC24V: 100MΩ/250VDC AC110V/AC220V: 100Ω/500VDC
Withstand Voltage Class AC24V: 500VAC - 1 Minute AC110V/AC220V: 1500VAC - 1 Minute
Protecon Class IP67 NEMA 4X
Installaon Angle At or above the center line of the pipe. See Fig. A
Ambient Temperature -22°F - +140°F (-30°C - +60°C)
Ambient Humidity ˂ 95% Relave Humidity
Duty Cycle 80%
Opons Handwheel

SERIES 1000-X ELECTRIC ACTUATORS
8VER: 0812-1
OVERALL DIMENSIONS AND SPECIFICATIONS FOR 1100-X THRU 1250-X
148
310
162
165
54
Ø135
56
130
217
87 24
Ø140
Ø125
Ø102
45°
4-M10
Evenly Distributed
4-M12
Evenly Distributed
4-M16
Evenly Distributed
Direct Mount Parameters
Square Shaft
Mounting Flanges
Stem Height
36 x 36
F10F12 F14
Height ≤54mm
Fig. A
1100-X / 1160-X / 1250-X SPECIFICATIONS
Model 1100-X 1160-X 1250-X
Power AC110V AC220V AC110V AC220V AC110V AC220V
Motor Power 120W 120W 140W 140W 140W 140W
Rated Current 1.93A 0.94A 1.75A 0.96A 1.75A 0.98A
Max. Current 3.80A 2.12A 3.93A 2.16A 3.95A 2.20A
Standard Torque / Time 1000Nm/30s 1600Nm/48s 2500Nm/75s
Turning Angle 0° - 90° Adjustable
Total Weight 37.48lbs (17.0kg) 43.0lbs (19.5kg) 43.0lbs (19.5kg)
Insulang Resistance AC110V/AC220V: 100MΩ/500VDC
Withstand Voltage Class AC110V/AC220V: 1500VAC - 1 Minute
Protecon Class IP67 NEMA 4X
Installaon Angle At or above the center line of the pipe. See Fig. A
Ambient Temperature -22°F - +140°F (-30°C - +60°C)
Ambient Humidity ˂ 95% Relave Humidity
Duty Cycle 70%
Opons Handwheel

SERIES 1000-X ELECTRIC ACTUATORS
9 VER: 0812-1
SPECIFICATIONS FOR MODULATING ACTUATORS
SERIES 1000-X MODULATING ACTUATOR SPECIFICATIONS
Model 1005/S-X 1010/S-X 1020/S-X 1040/S-X 1060/S-X 1100/S-X 1160/S-X 1250/S-X
Power AC110/220 AC110/220 AC110/220 AC110/220 AC110/220 AC110/220 AC110/220 AC110/220
Output
Torque 50Nm 100Nm 200Nm 400Nm 600Nm 1000Nm 1600Nm 2500Nm
Acng
Time 20s 30s 30s 30s 45s 30s 48s 75s
Turning
Angle 0° - 90° Adjustable
Motor
Power 10W 25W 40W 90W 90W 120W 140W 140W
Rated
Current 0.24A/0.16A 0.57A/0.35A 0.65A/0.37A 1.12A/0.57A 1.18A/0.60A 1.93A/0.94A 1.75A/0.96A 1.75A/0.98A
Total
Weight 4.41lb(2kg) 6.61lb(3kg) 17.64lb(8kg) 18.74lb(8.5kg) 19.84lb(9kg) 37.48lb(17kg) 43.0lb(19.5kg) 43.0lb(19.5kg)
Input
Signal 4-20mA or 2-10VDC
Output
Signal 4-20mA
Basic
Error < ± 1%
Reciprocat-
ing Error < 1%
Dead
Band 0.5% - 5.0% Adjustable
Repeang
Error 0 < 2.5%
Insulang
Resistance 100MΩ / 500VDC
Withstand
Voltage Class 1500VAC - 1 Minute
Protecon
Class IP67 NEMA 4X
Installaon
Angle At or above the center line of the pipe. See Fig. A
Ambient
Temperature -22°F - +140°F (-30°C - +60°C)
Ambient
Humidity ˂ 95% Relave Humidity
Duty
Cycle 80% 70%
Opons Handwheel

SERIES 1000-X ELECTRIC ACTUATORS
10VER: 0812-1
ELECTRICAL WIRING
2 POSITION UNITS
The opening and closing operaon of the actuator is regulated with the travel limit switches which open the
power circuit to the motor. Two power legs and a common are needed in order to drive the actuator open and
closed. Auxiliary switches are for status of valve (open/closed). The 1005-X units are not equipped with the
manual override push ON/OFF buon. In order to operate the 1005-X units with the manual override, power
must be turned o or disconnected from the unit. All other units are equipped with the manual override
push ON/OFF buon which disconnects power to the motor so that the actuator can be manually operated
using the hand crank or hand wheel
Terminal wiring as follows:
1. Power common
2. Close operaon (Power Hot)
3. Open operaon (Power Hot)
4. Auxiliary contact common
5. Auxiliary contact open status
6. Auxiliary contact closed status
7. Chassis ground
MODULATING WITH SERVO CONTROL PACK (110/220VAC)
The modulang of the actuator is soware driven based on the input signal to the Servo Control Pack. Input
Signal is 4-20mA or 2-10VDC and Output (Feedback) is 4-20mA. The 1005/S-X units are not equipped with the
manual override push ON/OFF buon. In order to operate the 1005/S-X units with the manual override,
power must be turned o or disconnected from the unit.
1005S-X Units use the SF-ZB Servo Control Pack – All other units use the SF-LB Servo Control Pack
Terminal wiring as follows:
1. “N” is for power neutral
2. “L” is for line power
3. Input “-“ is for the negave input signal
4. Input “+” is for the posive input signal
5. Output “-“ is for the negave output signal
6. Output “+” is for the posive output signal
* Oponal auxiliary contacts will be wired on a separate
terminal strip (1- Common, 2- Open, 3-Closed)
Y&G
GREY
BROWN
WHITE
BLACK
RED
BLUE
HEATER
OLS
CLS
C
M
PE
FULL CLOSE SIGNAL
FULL OPEN SIGNAL
COM
OPEN
CLOSE
KL
N
PUSH BUTTONTHERMAL PROTECTOR
ACTUATOR
FIELD WIRING
GND 7
6
5
4
3
2
1
HEATER
PE
GREY
BROWN
WHITE
PINK
PURPLE
ORANGE
BLACK
RED
BLUE
FULL CLOSE SIGNAL
FULL OPEN SIGNAL
COM
+
OUTPUT SIGNAL
-
L
POWER SUPPLY
N
+
INPUT SIGNAL
-
THERMAL PROTECTOR PUSH BUTTON
MC
L
1K
RP
1
2
3
SERVO-CONTROLLER
FIELD WIRING
ACTUATOR
*