SKF Matrix User manual

Matrix
Linear Actuator
Read this manual before installing, operating
or maintaining this actuator. Failure to follow
safety precautions and instructions could
cause actuator failure and result in serious
injury, death or property damage.
Installation, operation
and maintenance manual
ООО "Индастриал Партнер"
Авторизованный дистрибьютор SKF
www.skf.indpart.ru
[email protected]
8(495)223-07-69
Техническая поддержка:
[email protected], 8(495)223-07-69

1 General information .............................. 5
1.1 Information on this manual...................... 5
1.2 Explanation of symbols ......................... 6
1.3 Limitation of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Copyright................................... 7
1.5 Spare parts.................................. 7
1.6 Warrantyterms .............................. 7
1.7 Customerservice ............................. 7
2 Safety ......................................... 8
2.1 Intended use................................. 8
2.2 Responsibility of the owner and processor . . . . . . . . . . 8
2.3 Personnel requirements ........................ 9
2.3.1 Qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4 Specific dangers .............................. 10
2.5 Safety equipment ............................. 11
2.6 Safeguard against restart ....................... 13
2.7 Changes and to the device . . . . . . . . . . . . . . . . . . . . . . 13
2.7.1 Warning labels .......................... 15
2.7.2 Information labels . . . . . . . . . . . . . . . . . . . . . . . 15
3 Technical data................................... 16
3.1 Operating conditions ........................... 16
3.2 Product label ................................. 16
4 Structure and function ............................ 17
4.1 Overview ................................... 17
4.1.1 Matrix MAX1 and MAX3................... 17
4.1.2 Matrix MAX6 . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2 Brief description .............................. 18
4.3 Specialfeatures .............................. 19
4.4 Construction group description................... 20
4.5 Connections................................. 21
4.6 Operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.7 Options..................................... 22
4.7.1 Emergency lowering device ................ 22
4.7.2 Quick adjustment........................ 23
4.7.3 Electrical pinch protection ................. 24
4.7.4 Life span display . . . . . . . . . . . . . . . . . . . . . . . . 24
4.7.5 Mechanical pinch protection................ 25
4.7.6 Master slave actuator function .............. 25
4.7.7 Impulse transmitter . . . . . . . . . . . . . . . . . . . . . 25
4.8 Accessories ................................. 26
Contents
The SKF brand now stands for more
than ever before, and means more
to you as a valued customer.
While SKF maintains its leadership
as the hallmark of quality bearings
throughout the world, new dimensions
in technical advances, product support
and services have evolved SKF into
a truly solutions-oriented supplier,
creating greater value for customers.
These solutions encompass ways to
bring greater productivity to customers,
not only with breakthrough application-
specific products, but also through
leading-edge design simulation tools
and consultancy services, plant asset
efficiency maintenance programmes,
and the industry’s most advanced
supply management techniques.
The SKF brand still stands for the very
best in rolling bearings, but it now
stands for much more.
SKF – the knowledge engineering
company
2
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Авторизованный дистрибьютор SKF
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[email protected]
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5 Transport, packaging and storage ................... 27
5.1 Safety information for the transport ............... 27
5.2 Transport inspection ........................... 27
5.3 Return to the manufacturer . . . . . . . . . . . . . . . . . . . . . 28
5.4 Packaging ................................... 28
5.5 Storage..................................... 29
6 Installation and first operation ..................... 30
6.1 Installation location............................ 31
6.2 Inspections prior to first operation . . . . . . . . . . . . . . . . 31
6.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.4 Connection to the control Unit . . . . . . . . . . . . . . . . . . . 35
6.5 Connection to operating element ................. 38
6.5.1 Connect MAX1 and MAX3 to operating element... 38
6.5.2 Connect MAX6 to operating element ......... 39
6.6 Connect to power supply . . . . . . . . . . . . . . . . . . . . . . . 42
6.6.1 Connect MAX1 and MAX3 to power supply ..... 42
6.6.2 Connect MAX6 to energy supply............. 42
6.7 Requirements concerning the installation of the
actuators with options ......................... 45
6.7.1 Emergency lowering device ................ 45
6.7.2 Quick adjustment........................ 46
6.7.3 Electrical pinch protection ................. 46
6.7.4 Mechanical pinch protection................ 47
6.7.5 Master-slave actuator function . . . . . . . . . . . . . 47
7 Operation ...................................... 50
7.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.2 Turn on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.3 Turn off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.4 Action before Use ............................. 52
7.5 Action during the operation ..................... 53
7.5.1 Normal operation . . . . . . . . . . . . . . . . . . . . . . . . 53
7.5.2 Operate emergency lowering device . . . . . . . . . . 53
7.5.3 Operate quick adjustment .................. 55
7.6 Disengagement in case of emergency.............. 57
7.6.1 Shut down MAX1 and MAX3 . . . . . . . . . . . . . . . 58
7.6.2 Shut down MAX6 . . . . . . . . . . . . . . . . . . . . . . . . 59
7.7 Action after use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
8 Maintenance .................................... 60
8.1 Maintenance plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8.2 Maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
8.2.1 Cleaning ............................... 62
8.2.2 Inspections and readings . . . . . . . . . . . . . . . . . . 62
8.2.3 Check Sealing function of plug . . . . . . . . . . . . . . 63
8.2.4 Check of visual condition................... 65
8.2.5 Check options . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
8.3 Measures after completed maintenance . . . . . . . . . . . 66
9 Malfunctions .................................... 67
9.1 Malfunction table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
9.1.1 Matrix MAX1 and MAX3 ................... 69
9.1.2 Matrix MAX6 . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
9.2 Start of operation after fixed malfunction ........... 71
10 Dismantling ................................... 72
10.1Dismantling................................. 73
10.1.1 Dismantling of MAX1 and MAX3............ 73
10.1.2 Dismantle MAX6........................ 73
10.2 Disposal .................................... 76
11 Appendix ...................................... 77
3
ООО "Индастриал Партнер"
Авторизованный дистрибьютор SKF
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[email protected]
8(495)223-07-69
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4
ООО "Индастриал Партнер"
Авторизованный дистрибьютор SKF
www.skf.indpart.ru
[email protected]
8(495)223-07-69
Техническая поддержка:
[email protected], 8(495)223-07-69

Information on this manual1.1
This manual provides important information on how to work with
the actuator (also called device) safely and efficiently.
The Manual is part of the device, must always be kept in the
device’s direct proximity and should be available for the personnel
at any time. All personnel working with the device must read and
understand this Manual before starting any work. Strict compliance
with all specified safety notes and instructions is a basic requirement
for safety at work.
Moreover, the accident prevention guidelines and general safety
regulations applicable at the place of use of the device must also
be complied with.
For better representation of circumstances, the illustrations used
are not necessarily to scale and may vary from the actual design of
the device.
Explanation of symbols and1.2
signal words
Safety precautions
Warnings are identified by symbols and signal words. These signal
words indicate the severity of the hazard.
Adhere to these safety precautions and act cautiously in order to
avoid accidents, personal injuries and damage to property.
General information1
!Note!
Emphasizes useful hints and rec-
ommendations as well as information
for efficient and trouble-free operation.
Indicates a dangerous situation, which
can lead to severe personal injury or
death, if the precautionary measures
are ignored.
WARNING
Indicates a dangerous situation, which
can lead to minor or moderate injury or
property damage, if the precautionary
measures are ignored.
CAUTION
Indicates a dangerous situation, which
will lead to death or severe personal
injury, if the precautionary measures
are ignored.
DANGER
5
ООО "Индастриал Партнер"
Авторизованный дистрибьютор SKF
www.skf.indpart.ru
[email protected]
8(495)223-07-69
Техническая поддержка:
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Limitation of liability1.3
All information and notes in this manual were compiled under due
consideration of valid standards and regulations, the present status
of technology and our years of knowledge and experience.
The manufacturer will not be liable for damage resulting from:
disregarding this manual•
unintended use•
employment of untrained personnel•
unauthorized conversions•
technical modifications•
manipulation or removal of the screws on the device•
use of unapproved spare parts•
In case the actuator is customised, the actual product delivered may
be different from what is described in the manual. In this case, ask
SKF for any additional instructions or safety precautions relevant to
these actuators.
We reserve the right to make technical modifications to the actua-
tor to improve usability.
Copyright1.4
This Manual is protected by copyright law and exclusively to be
used for internal purposes.
Passing this Manual on to third parties, duplication of any kind
– even in form of excerpts – as well as the use and/or disclosure of
the contents without the written consent of the manufacturer is not
permitted, except for internal purposes.
Violations oblige to compensation. The right for further claims
remains reserved.
6
ООО "Индастриал Партнер"
Авторизованный дистрибьютор SKF
www.skf.indpart.ru
[email protected]
8(495)223-07-69
Техническая поддержка:
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Spare parts1.5
The Matrix linear actuator is not designed for repair work. All war-
ranty and service claims become void without notice if any screws
on the linear actuator have been manipulated.
The device must be dismantled and sent to the manufacturer. The
address is listed on the cover back.
Warranty terms1.6
The applicable and effective warranty terms are those contained in
the manufacturer’s terms and conditions of sale.
Customer service1.7
SKF Customer Service is always available to provide technical
information and answer questions.
See the contact information for SKF Customer Service on the
back cover.
Safety hazard caused by wrong spare parts
Wrong or faulty spare parts can adversely affect
safety and cause damage, malfunctions or total
failure.
Therefore:
Use only genuine spare parts from the manufacturer.•
Spare parts in/on the device may only be replaced by the•
manufacturer.
WARNING
7
ООО "Индастриал Партнер"
Авторизованный дистрибьютор SKF
www.skf.indpart.ru
[email protected]
8(495)223-07-69
Техническая поддержка:
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Safety2
This paragraph provides an overview of all important safety
aspects for optimal protection of personnel as well as safe and
trouble-free operation.
Disregarding this Manual and safety regulations specified therein
may result in considerable danger and possible serious injury or
death.
Intended use2.1
The device has been designed and built exclusively for its intended
purpose as described in these instructions.
The device is only used for the dynamic centric compression
or tensile-loaded lift. It is only intended for interior use and is
implemented in medical devices as well as in industrial and
construction technology.
Any injury, damage or loss caused by violation of these instructions
will be the responsibility of the customer.
Responsibility of the owner2.2
and processor
The device is designed for personal use and is also used in
commercial applications by owner or processors.
The processor is the contracting partner of the reseller or the
manufacturer. The processor installs the device in a complete
system (application).
Risk from misuse
Any utilization of this device beyond its intended purpose may
lead to potentially hazardous situations.
Therefore:
Strictly adhere to all safety precautions and instructions in this•
operating manual.
Do not make this device subject to weather conditions, strong•
UV rays, corrosive or explosive air media as well as other
aggressive media.
Do not modify, retool or change the structural design or indi-•
vidual components of the actuator.
Never use the device outside of the technical application and•
operational limits.
WARNING
8
ООО "Индастриал Партнер"
Авторизованный дистрибьютор SKF
www.skf.indpart.ru
[email protected]
8(495)223-07-69
Техническая поддержка:
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The owner or processor of the system is therefore subject to the
requirements of the Occupational Health and Safety Act.
In addition to the safety instructions in this Manual, the owner or
processor must do the following concerning these safety and acci-
dent prevention guidelines and environmental protection regula-
tions, applicable to the site of the system’s installation:
Inform themselves of applicable industrial safety regulations and•
determine additional hazards that arise due to the specific work-
ing conditions prevailing at the site where the device is installed
using risk assessment. The risk assessment must be implemented
in the form of work instructions for device operation.
Must confirm that the work instructions created for the system•
including the device satisfy current legal requirements and must
alter the instructions if they don’t.
Clearly regulate and specify the responsibilities for installation,•
operation, maintenance, and cleaning.
Ensure that all employees who deal with the device have read and•
understood this Manual.
Provide personnel with the required protective equipment.•
In addition, owner must train personnel at regular intervals and•
inform personnel of the hazards.
In addition, owner or processors must ensure that the device is in
adequate working condition. They must do the following:
Ensure that the maintenance intervals described in these instruc-•
tions are complied with.
Have all safety devices inspected regularly for function and•
completeness.
Personnel requirements2.3
Qualifications2.3.1
The following qualifications are specified for different areas
of activity listed in the manual.
Improper installation, operation and maintenance can result
in serious injury, death or property damage.
Use only qualified, instructed, or trained personnel (as described
below) who have read, understand and follow these instructions.
WARNING
9
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Авторизованный дистрибьютор SKF
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An instructed person (Operator)•
has been instructed by the customer in an orientation session on
the assigned tasks and possible dangers in case of improper
behaviour.
Qualified personnel•
based on their professional training, know-how and experience as
well as knowledge of the applicable standards and regulations is
able to perform assigned work activities and to detect and avoid
possible dangers on their own.
A professional electrician•
based on his/her professional training, know-how and experience
as well as knowledge of the applicable standards and regulations
is able to perform work on electrical systems and to detect and
avoid possible dangers on his/her own.
The professional electrician has been trained for the special
location where he/she works and knows the relevant standards
and regulations.
Only persons who are expected to perform their tasks reliably are
permitted as personnel. Persons whose reaction capability is
impaired, e.g. through drugs, alcohol or medication, are not
permitted.
Specific dangers2.4
The following section lists the residual risks that have been deter-
mined by the risk assessment.
Heed the safety instructions listed here, and the warnings in•
subsequent chapters of this Manual, to reduce health hazards
and to avoid dangerous situations.
Danger to life caused by electric current
Touching conductive parts causes a direct danger to life.
Damage to insulation or individual components can cause dan-
ger to life.
Therefore:
In the event of damage to insulation, switch off the power•
supply immediately and have the defective parts repaired.
Work on the electrical system must be carried out only by•
skilled electricians.
De-energize the machine for all work on the electrical system.•
Before maintenance, cleaning or repair work, switch off the•
power supply and perform lockout procedures so it cannot be
turned on again.
Do not bridge fuses or make them ineffective. When changing•
fuses, make sure you use the correct amperage.
Keep moisture away from conductive parts. If you do not, this•
can cause short circuit.
DANGER
Electric current
10
ООО "Индастриал Партнер"
Авторизованный дистрибьютор SKF
www.skf.indpart.ru
[email protected]
8(495)223-07-69
Техническая поддержка:
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