WAGO WAGO-I/O-SYSTEM750 User manual

Fieldbus Independent
I/O Modules
4 AI 4-20 mA, Single-Ended
750-455(/xxx-xxx)
Manual
Version 1.0.3

ii • General
WAGO-I/O-SYSTEM 750
I/O Modules
Copyright ©2006 by WAGO Kontakttechnik GmbH & Co. KG
All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27
D-32423 Minden
Phone: [phone] – 0
Fax: [phone] – 1 69
E-Mail: [email protected]
Web: http://www.wago.com
Technical Support
Phone: [phone] – 5 55
Fax: [phone] – 85 55
E-Mail: [email protected]
Every conceivable measure has been taken to ensure the correctness and com-
pleteness of this documentation. However, as errors can never be fully ex-
cluded, we would appreciate any information or ideas at any time.
E-Mail: [email protected]
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally trademark or patent protected.

Content • iii
WAGO-I/O-SYSTEM 750
I/O Modules
Content
1Important Comments .................................................................................4
1.1 Legal Principles........................................................................................4
1.1.1 Copyright............................................................................................. 4
1.1.2 Personnel Qualification .......................................................................4
1.1.3 Intended Use ........................................................................................4
1.2 Symbols....................................................................................................5
1.3 Number Notation......................................................................................5
1.4 Safety Notes .............................................................................................6
1.5 Scope ........................................................................................................6
2I/O Modules .................................................................................................7
2.1 Digital Output Modules............................................................................7
2.1.1 750-455(/xxx-xxx) [4 AI 4-20 mA, Single-Ended].............................7
2.1.1.1 Variations........................................................................................7
2.1.1.2 View................................................................................................7
2.1.1.3 Description......................................................................................8
2.1.1.4 Display Elements ............................................................................9
2.1.1.5 Schematic Diagram......................................................................... 9
2.1.1.6 Technical Data ..............................................................................10
2.1.1.7 Process Image ...............................................................................12
2.1.1.7.1 Standard Data Format ..............................................................13

4 • Important Comments
Legal Principles
WAGO-I/O-SYSTEM 750
I/O Modules
1 Important Comments
To ensure fast installation and start-up of the units described in this manual,
we strongly recommend that the following information and explanations are
carefully read and abided by.
1.1 Legal Principles
1.1.1 Copyright
This manual is copyrighted, together with all figures and illustrations
contained therein. Any use of this manual which infringes the copyright
provisions stipulated herein, is not permitted. Reproduction, translation and
electronic and photo-technical archiving and amendments require the written
consent of WAGO Kontakttechnik GmbH & Co. KG. Non-observance will
entail the right of claims for damages.
WAGO Kontakttechnik GmbH & Co. KG reserves the right to perform
modifications allowed by technical progress. In case of grant of a patent or
legal protection of utility patents all rights are reserved by WAGO
Kontakttechnik GmbH & Co. KG. Products of other manufacturers are always
named without referring to patent rights. The existence of such rights can
therefore not be ruled out.
1.1.2 Personnel Qualification
The use of the product detailed in this manual is exclusively geared to
specialists having qualifications in PLC programming, electrical specialists or
persons instructed by electrical specialists who are also familiar with the valid
standards. WAGO Kontakttechnik GmbH & Co. KG declines all liability
resulting from improper action and damage to WAGO products and third party
products due to non-observance of the information contained in this manual.
1.1.3 Intended Use
For each individual application, the components supplied are to work with a
dedicated hardware and software configuration. Modifications are only
permitted within the framework of the possibilities documented in the
manuals. All other changes to the hardware and/or software and the non-
conforming use of the components entail the exclusion of liability on part of
WAGO Kontakttechnik GmbH & Co. KG.
Please direct any requirements pertaining to a modified and/or new hardware
or software configuration directly to WAGO Kontakttechnik GmbH & Co.
KG.

Important Comments • 5
Symbols
WAGO-I/O-SYSTEM 750
I/O Modules
1.2 Symbols
Danger
Always abide by this information to protect persons from injury.
Warning
Always abide by this information to prevent damage to the device.
Attention
Marginal conditions must always be observed to ensure smooth operation.
ESD (Electrostatic Discharge)
Warning of damage to the components by electrostatic discharge. Observe
the precautionary measure for handling components at risk.
Note
Routines or advice for efficient use of the device and software optimization.
More information
References on additional literature, manuals, data sheets and internet pages.
1.3 Number Notation
Number Code Example Note
Decimal 100 normal notation
Hexadecimal 0x64 C notation
Binary '100'
'0110.0100'
within inverted commas,
nibble separated with dots

6 • Important Comments
Safety Notes
WAGO-I/O-SYSTEM 750
I/O Modules
1.4 Safety Notes
Warning
Switch off the system prior to working on bus modules!
In the event of deformed contacts, the module in question is to be replaced, as
its functionality can no longer be ensured on a long-term basis.
The components are not resistant against materials having seeping and
insulating properties. Belonging to this group of materials is: e.g. aerosols,
silicones, triglycerides (found in some hand creams).
If it cannot be ruled out that these materials appear in the component
environment, then additional measures are to be taken:
- installation of the components into an appropriate enclosure
- handling of the components only with clean tools and materials.
Attention
Cleaning of soiled contacts may only be done with ethyl alcohol and leather
cloths. Thereby, the ESD information is to be regarded.
Do not use any contact spray. The spray may impair the functioning of the
contact area.
The WAGO-I/O-SYSTEM 750 and its components are an open system. It
must only be assembled in housings, cabinets or in electrical operation
rooms. Access must only be given via a key or tool to authorized qualified
personnel.
The relevant valid and applicable standards and guidelines concerning the
installation of switch boxes are to be observed.
ESD (Electrostatic Discharge)
The modules are equipped with electronic components that may be destroyed
by electrostatic discharge. When handling the modules, ensure that the
environment (persons, workplace and packing) is well grounded. Avoid
touching conductive components, e.g. gold contacts.
1.5 Scope
This manual describes the Analog Input Module 750-455(/xxx-xxx)
4 AI 4-20 mA, Single-Ended of the modular WAGO-I/O-SYSTEM 750.
Handling, assembly and start-up are described in the manual of the Fieldbus
Coupler. Therefore this documentation is valid only in the connection with the
appropriate manual.

750-455(/xxx-xxx) [4 AI 4-20 mA, Single-Ended] • 7
Variations
WAGO-I/O-SYSTEM 750
I/O Modules
2 I/O Modules
2.1 Digital Output Modules
2.1.1 750-455(/xxx-xxx) [4 AI 4-20 mA, Single-Ended]
4-Channel Analog Input Module (4-20 mA, Single-Ended)
2.1.1.1 Variations
Item-No. Designation Description
750-455 4 AI 4-20 mA
Single-Ended
4-Channel Analog Input Module (4-20 mA,
Single-Ended)
750-455/025-000 4 AI 4-20 mA/T
Single-Ended
4-Channel Analog Input Module (4-20 mA,
Single-Ended)
extended temperature range from –20 °C to
+60 °C
2.1.1.2 View
E1 E2
13 14
C
D
B
A
MM
E3 E4
MM
AI 1
AI 3
Common
(ground)
Common
(ground)
Error AI 1
Error AI 3
AI 2
AI 4
Common
(ground)
Common
(ground)
Error AI 2
Error AI 4
Datacontacts
Power jumper
contacts
750-455
Fig. 2.1.1-1: 4-Channel Analog Input Module 750-455 g045500e

8 • 750-455(/xxx-xxx) [4 AI 4-20 mA, Single-Ended]
Description
WAGO-I/O-SYSTEM 750
I/O Modules
2.1.1.3 Description
The analog input module receives signals with standardized values of
4-20 mA.
The module has four input channels. The fieldside signals may be received via
the connections AI 1 and Common (ground) or AI 2, AI 3, AI 4 and Common
(ground). The common (ground) contacts of all four channels have one
common 0 V ground potential.
The input signal of each channel is electrically isolated and will be transmitted
with a resolution of 12 bits.
Broken wire, overrange or underflow of the measuring range is indicated via a
red error LED.
Any configuration of the input modules is possible when designing the
fieldbus node. Grouping of module types is not necessary
The voltage supply is done via system voltage.
The field side supply voltage of 24 V and 0 V for the input module is derived
from adjacent I/O modules or from a supply module.The field supply voltage
is passed on separately galvanically to following modules without own use.
The supply voltage for the field side is made automatically through the
individual I/O modules by means of power jumper contacts.
Warning
The maximum current of the internal power jumper contacts is 10 A. When
configuring the system it is important not to exceed the maximum/sum
current. However, if such a case should occur, another supply module must be
added.
The analog input module 750-455 can be used with all couplers/controllers of
the WAGO-I/O-SYSTEM 750 (except for the economy types 750-320, -323,
-324 and -327).

750-455(/xxx-xxx) [4 AI 4-20 mA, Single-Ended] • 9
Display Elements
WAGO-I/O-SYSTEM 750
I/O Modules
2.1.1.4 Display Elements
LED Channel Meaning State Function
off Normal operation
A
red 1 Error
AI 1 on Broken wire, overrange/underflow
of the admissible measuring range
off Normal operation
C
red 2 Error
AI 2 on Broken wire, overrange/underflow
of the admissible measuring range
off Normal operation
B
red 3 Error
AI 3 on Broken wire, overrange/underflow
of the admissible measuring range
off Normal operation
13 14
C
D
B
A
D
B
C
A
Fig. 2.1.1-2: Display
Elements g045302x
D
red 4 Error
AI 4 on Broken wire, overrange/underflow
of the admissible measuring range
2.1.1.5 Schematic Diagram
1
2
3
4
5
6
7
8
AI 1
24V
0V
AI 3
AI 2
AI 4
AI
270pF
10nF
I
Error
Logic
Common
(ground)
Common
(ground)
Common
(ground)
Fig. 2.1.1-3: 4-Channel Analog Input Module 750-455 g045501e

10 • 750-455(/xxx-xxx) [4 AI 4-20 mA, Single-Ended]
Technical Data
WAGO-I/O-SYSTEM 750
I/O Modules
2.1.1.6 Technical Data
Module Specific Data
Number of inputs 4
Voltage supply via system voltage DC /DC
Current consumption typ. (internal) 65 mA
Common mode voltage max. 32 V
Signal current 4 mA ... 20 mA
Input resistance typ. <100 Ωat 20 mA
Resolution 12 bits
Conversion time typ. 10 ms
Measuring error 25°C <±0.1 % of full scale value
Temperature coefficient <±0.01 % /K of full scale value
Isolation 500 V (Field/System)
Bit width 2 x 16 bits data
2 x 8 bits control/status (option)
Dimensions (mm) W x H x L 12 x 64* x 100
* from upper edge of 35 DIN rail
Weight ca. 55 g
Standards and Regulations (cf. Chapter 2.2 of the Coupler/Controller Manual)
EMC-Immunity to interference (CE) acc. to EN 50082-2 (96)
EMC-Emission of interference (CE) acc. to EN 50081-1 (93)
EMC-Immunity to interference
(Ship building)
acc. to Germanischer Lloyd (01)
EMC-Emission of interference
(Ship building)
acc. to Germanischer Lloyd (01)

750-455(/xxx-xxx) [4 AI 4-20 mA, Single-Ended] • 11
Technical Data
WAGO-I/O-SYSTEM 750
I/O Modules
Approvals (cf. Chapter 2.2 of the Coupler/Controller Manual)
CULUS (UL508)
ABS (American Bureau of Shipping)
BV (Bureau Veritas) (applied for)
DNV (Det Norske Veritas) Cl. B
GL (Germanischer Lloyd) Cat. A, B, C, D
KR (Korean Register of Shipping)
LR (Lloyd's Register) (applied for) Env. 1, 2, 3, 4
NKK (Nippon Kaiji Kyokai)
CULUS (UL1604) Class I Div2 ABCD T4A
KEMA II 3 G EEx nA II T4
Conformity Marking
More Information
Detailed references to the approvals are listed in the document "Overview
Approvals WAGO-I/O-SYSTEM 750", which you can find on the CD ROM
ELECTRONICC Tools and Docs (Item-No.: 0888-0412)
or in the internet under:
www.wago.com !Documentation !WAGO-I/O-SYSTEM 750 !
System Description

12 • 750-455(/xxx-xxx) [4 AI 4-20 mA, Single-Ended]
Process Image
WAGO-I/O-SYSTEM 750
I/O Modules
2.1.1.7 Process Image
The analog input module 750-455 transmits 16-bit measured values and
8 optional status bits per channel.
The digitalized measured value is transmitted in a data word (16 bits) as input
byte 0 (low) and input byte 1 (high) into the process image of the coupler /
controller.
This value is represented with a 12 bit resolution on bit B3 ... B14.
The status information included in the two least significant bits (B0 ... B1) can
be parsed in the event of an error. Bit B0 and B1 = 1 are set when the range of
measurement is overranged or underflow or broken wire. Bit B2 is not defined
and not evaluated. Therefore, they are represented with a ‘X‘ in the table.
Some fieldbus systems can process input channel status information by means
of a status byte.
This status byte can be displayed using the starting tool WAGO-I/O-CHECK
2. However, the coupler / controller process operation is optional, which
means that accessing or parsing the status information depends on the fieldbus
system.
Attention
The representation of the process data of some fieldbus modules or their
variations in the process image depends on the fieldbus coupler/-controller
used. Please take this information as well as the particular design of the
respective control/status bytes from the section "Fieldbus specific design of
the process data" included in the description of the process image of the
corresponding coupler/controller.

750-455(/xxx-xxx) [4 AI 4-20 mA, Single-Ended] • 13
Process Image
WAGO-I/O-SYSTEM 750
I/O Modules
2.1.1.7.1 Standard Data Format
For the standard module 750-455 , the input current ranging from 4 mA to
20 mA is scaled on the numerical values ranging from 0x0000 to 0x7FFF.
Process values of module 750-455
numerical valueInput current
binary
Status-
byte
LED
Error
4 mA - 20 mA Measured value *) X F Ü hex. dec. hex. AI 1...4
<4.0 '0000.0000.0000.0 X11' 0x0003 0 0x41 on
4.0 '0000.0000.0000.0 X00' 0x0000 0 0x00 off
5.6 '0000.1100.1100.1 X00' 0x0CCC 3276 0x00 off
7.2 '0001.1001.1001.1 X00' 0x1998 6552 0x00 off
8.8 '0010.0110.0110.0 X00' 0x2664 9828 0x00 off
10.4 '0011.0011.0011.0 X00' 0x3330 13104 0x00 off
12.0 '0100.0000.0000.0 X00' 0x4000 16384 0x00 off
13.6 '0100.1100.1100.1 X00' 0x4CCC 19660 0x00 off
15.2 '0101.1001.1001.1 X00' 0x5998 22936 0x00 off
16.8 '0110.0110.0110.0 X00' 0x6660 26208 0x00 off
18.4 '0111.0011.0011.0 X00' 0x7330 29488 0x00 off
20.0 '0111.1111.1111.1 X00' 0x7FFC 32764 0x00 off
>20.0 '0111.1111.1111.1 X11' 0x7FFF 32767 0x42 on
*)status bits: X = not used, F = short-circuit, Ü = oversize

WAGO Kontakttechnik GmbH & Co. KG
Postfach 2880 • D-32385 Minden
Hansastraße 27 • D-32423 Minden
Phone: [phone] – 0
Fax: [phone] – 1 69
E-Mail: [email protected]
Internet: http://www.wago.com