Wahlberg 320.704 User manual

WWW.WAHLBERG.DK JENS JUULS VEJ 1
TELEPHONE: [phone] VIBY
EMAIL: [e-mail] DENMARK
Remote Controlled Platform Series
Item No. 320.704 (Off-Road), No. 320.703 (Standard) and
No. 320.702 (Low Height)
User Manual

320.805.004 2 Date: 2022-02-09
The following symbols are used to identify important safety information on the product an in this manual:
This product is for professional use only. It is not for household use.
This product presents risks for severe injury or death due to fire hazards, electric shock, and falls.
Read this manual before installing, powering or servicing the product; follow the safety precautions listed
below and observe all warnings in this manual and printed on the product. If you have questions about how
to operate the product safely, please contact you Wahlberg Motion Design supplier or Wahlberg Motion
Design. Use only genuine Wahlberg Motion Design parts or parts approved by Wahlberg Motion Design.
PROTECTION FROM ELECTRIC SHOCK
Before using the product, check that all power distribution equipment and cables are in perfect
condition and rated for the current requirements of all connected devices.
Select a suitable power plug converter supplied with the product.
Isolate the battery and charger from power immediately if any seal, cover, cable, or other
component is damaged, defective, deformed, wet, or showing signs of overheating. Do not reapply
power until repairs have been completed.
Refer any service operation not described in this manual to a qualified technician.
PROTECTION FROM BURNS AND FIRE
Do not operate the product if the ambient temperature (Ta) exceeds 40° C (104° F).
The exterior of the motors becomes warm during use. Avoid contact by persons and materials.
Do not modify the product in any way not described in this manual.
PROTECTION FROM INJURY
Always secure the load on the platform and make sure it is within the weight limit and centered.
Ensure that the surface is flat and clean before using the platform.
Always install the product as described in this manual.
Do not operate the product with missing or damaged covers, or shields.
Disposing of this product
Wahlberg Motion Design products are supplied in compliance with Directive
2012/19/EU of the European Parliament and of the Council of the European
Union on WEEE (Waste Electrical and Electronic Equipment), including
amendments where applicable.
Help preserve the environment! Ensure that this product is recycled at the
end of its life. Your supplier can give details of local arrangements for the
disposal of Wahlberg Motion Design products.

320.805.004 3 Date: 2022-02-09
SAFETY INFORMATION 1
INDEX 3
TECHNICAL SPECIFICATIONS 4
DRAWING 5
INTRODUCTION 6
PACKAGE CONTENT ...................................................................................................................................... 6
DESCRIPTION............................................................................................................................................... 6
AREA OF USE ............................................................................................................................................... 7
USING FOR THE FIRST TIME ............................................................................................................................ 7
TRANSPORT ................................................................................................................................................ 7
PHYSICAL INSTALLATION 8
FASTENING THE MOTOR BRACKET, BATTERY PACK AND CASTOR WHEEL TO AN OBJECT .............................................. 8
AC POWER 10
VOLTAGE .................................................................................................................................................. 10
POWER PLUG ............................................................................................................................................ 10
RADIO CONTROL 10
TIPS FOR RELIABLE RADIO TRANSMISSION ....................................................................................................... 10
SETUP 11
MOUNTING THE LOAD ................................................................................................................................ 11
USING THE REMOTE.................................................................................................................................... 12
SPEED, RAMP AND SYSTEM SETTINGS (FACTORY DEFAULTS) ............................................................................... 13
ADJUSTING THE TRIMS ................................................................................................................................ 14
CONNECTING THE PLATFORM ....................................................................................................................... 15
FAIL-SAFE SETTING ..................................................................................................................................... 17
DUTY-CYCLE .............................................................................................................................................. 17
SERVICE AND MAINTENANCE 18
SPARE PARTS ............................................................................................................................................. 18
ON-SITE SERVICE ........................................................................................................................................ 18
CHARGING ................................................................................................................................................ 18
REMOTE BATTERIES .................................................................................................................................... 18
PLATFORM BATTERIES ................................................................................................................................. 19
MAINTENANCE PLAN .................................................................................................................................. 19
CHECKLIST ................................................................................................................................................ 19
APPENDIX 3 - BLOCK DIAGRAM 20

320.805.004 4 Date: 2022-02-09
Model: Remote Controlled Platform Series
Item no.: 320
Dimensions: (L×W) 700 × 700 mm (27.56 x 27.56 in.) and optional 1000 x
1000 mm (39.37 x 39.37 in) or customized on request
Platform battery: 2x 12V 12AH
Charger for platform: 100-240 V AC 50-60 Hz 50VA, EU/UK/US/AUS plug
Charger for remote: 100-240 V AC 50-60 Hz Flash 8 only
Charging time: 24 hours, optional rapid charger 1.5 hour
Off-Road platform (320.704)
Height: 240mm (9.5 in)
Moving speed (No load): 2.0 m/s or 7.2 km/t (6.5 ft/s or 4.4 mph)
Maximum Load: 200 kg (440.9 lb)
Wheel: 200 mm (7.9 in)
Standard platform (320.703)
Height: 160mm (6.3 in)
Moving speed (No load): 1.2 m/s or 4.5 km/t (4.1 ft/s or 2.8 mph)
Maximum Load: 300 kg (661.4 lb)
Wheel: 125 mm (4.9 in)
Low Height platform (320.702)
Height: 132mm (5.0 in)
Moving speed (No load): 0.4 m/s or 1.4 km/t (1.3 ft/s or 0.9 mph)
Maximum Load: 150 kg (330.6 lb)
Wheel: 100 mm (3.9 in)
Transmitter: Digital RC, 2.4 GHz band
Range: 100 m (300 ft)
Ambient temperature: 5-40°C (41-104°F)
Weight: 29 kg (63.9 lb) for 700x700 mm
Duty-cycle: 50% when running more than 60 min.

320.805.004 5 Date: 2022-02-09
Remote Controlled Platform Series (320)
Item No. 320.704 (Off-Road)
Item No. 320.703 (Standard)
Item No. 320.702 (Low Height)

320.805.004 6 Date: 2022-02-09
Thank you for selecting the remote-controlled platform, a wireless controlled motor system from
Wahlberg Motion Design. Before using the Wahlberg Motion Design product for the first time,
please read this manual carefully. Failure in handling can cause injury of persons and/or damage
the motors.
Package content
1× Platform with motor units and battery pack incl. receiver unit
1× Remote controller Hitec Flash 7 or 8, or AT9S Pro
2x 12V Charger for platform (standard version)
2x 2 cell Li-Fe battery for remote 6.4V 1400mAh (Flash 8 only)
1x Charger for Remote (Flash 8 only)
4x Standard AA Alkaline battery for remote (Flash 7 only)
8x Standard AA Alkaline battery for remote (AT9s Pro only)
1x User Manual
Description
Smart and easy controlled moving platform for running stenographic elements, actors or
Musicians on stage. The platform comes in 3 different versions with Off-Road, Standard or Low
Height wheels, consisting of two separate motor brackets where the drive wheels is mounted.
The battery pack and motor bracket can easily be moved to a custom-made platform with 4 screws
and a little creativity.
Safety functions
The control system ensures that the motor is only powered when:
The wireless signal is reliable.
The motor is instructed to move.
No overload.
The product should only be operated by an experienced operator. And the product must be used
according to the manual. The platform will stop whenever the transmitter is powered off, or if the
signal is lost, as well as when the power switch is turned off on the platform.

320.805.004 7 Date: 2022-02-09
Area of use
WARNING! When running the platform, the surface must be hard and flat.
WARNING! To reduce the risk of electric shock or injury: use charger indoors only
WARNING! To reduce the risk of electric shock, do not expose charger to rain: store indoors!
The platform itself is intended for indoor and partly outdoor use. It is designed to move
stenographic elements, actors or Musicians on the stage at the speed stated in "Technical Data".
Any other use of the product may result in a risk of injury of persons or equipment damage.
Exceeding the load rating may cause failure of the equipment.
Do not modify the product. For any modification of your product, contact Wahlberg Motion
Design.
It is the customers' responsibility that any local restrictions concerning the use of the product are
fulfilled.
Using for the first time
Important! The product must be protected from environmental factors such as physical shocks
and vibration during transportation and storage.
WARNING 2 before installing, powering, operating, or
servicing the product. Before applying power to product:
Check the Wahlberg Motion Design website at www.wahlberg.dk for the most recent
documentation and technical information about the Remote-Controlled Platform. Wahlberg
Motion Design user manual revisions are identified by the revision number in the bottom of
each page.
2.
Check that the local AC mains power source is within the rated power voltage and frequency
ranges for the chargers.
Transport
Important! The product must be protected from environmental factors such as physical shocks
and vibration during transportation.
Use only the original packaging, flight case, or pallet frame for protecting the product during
transport. Contact Wahlberg Motion Design for enquiries regarding flight cases or pallet frames.

320.805.004 8 Date: 2022-02-09
WARNING! Make sure each motor bracket, battery pack and castor wheel are secured with
minimum four bolts or screws to a stable platform.
WARNING! Make sure both drive wheels and castor wheels can move freely in any direction.
Fastening the motor bracket, battery pack and castor wheel to an object
The standard product comes with each component securely mounted on a rectangular platform,
but in some situations, you may desire to fasten each part from the existing platform directly to
an object.
The drive wheels and castor wheels must be placed in the same order like on the supplied platform
and they should also be positioned at each corner of an object for proper stability, however more
castor wheels may be added in order to secure an irregular object.
Wooden objects may be fixed with a suitable screw, otherwise bolts with lock nut or washer is
needed to fix each part. Carefully test that both drive wheels and castor wheels can move freely
in any direction. The battery pack should also have enough free space to the floor to avoid collision
with obstacles.
Make sure the motor cabling is secured and kept away from the wheels and the floor, in case the
wiring needs to be extended use minimum 1.0mm2 (AWG 18) and maintain the existing polarity
for correct function of the product.
Castor wheels
Drive
wheels
Battery pack
Use minimum four
bolts or screws for
each part
Secure free
movement in
any direction

320.805.004 9 Date: 2022-02-09
The standard motor cabling is approx. 80cm (31 in) the following connections will apply.
Wire Device
Blue wire (- on forward) to upper tap (4.8mm)
Left motor (turning right on forward)
404.386 (off-road and standard motor)
Orange wire (+ on forward)
to lower tap (6.3mm)
Green wire (+ on forward)
to lower tap (6.3mm)
Right motor (turning left on forward)
404.385 (off-road and standard motor)
B
rown wire (
-
on forward)
to upper tap (4.8mm)
Seen from the bottom the connections will look like the below picture.
Figure 1: Motor connections
Right motor #404.385
Left motor #404.386

320.805.004 10 Date: 2022-02-09
WARNING 2 before connecting AC mains power to the
charger.
Voltage
WARNING! Check that the voltage range specified on the charger matches the local AC mains
power voltage before applying power to the charger.
Power plug
The charger unit comes with four changeable power plugs and contact your local electrician for
another converter if needed.
WARNING! This equipment can cause radio interference, make sure this equipment respects
all national and local regulations before use.
CAUSION: Change or modifications not expressly approved by the party responsible for
A standard RC transmitter and receiver is used to control the motors, and there is no manual or
other control options available.
The radio device uses the 2.4 GHz band as accepted in Europe and USA. For other locations and
national restrictions consult your national authority, like in France there are specific frequency
ranges required 2.4056 GHz 2.4482 GHz.
FCC Notice
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must accept
any interference received, including interference that may cause an undesired operation.
Tips for reliable radio transmission
Do a range check before each live event, and make sure the range limitation is not exceeded.
Know your batteries condition, keep both remote and platform charged.
Always use the Fail- -
Power off unused wireless devices -
during use.