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Wahuda 60100PC-WHD User manual

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Read this manual before using machine to avoid serious injury and damage
User Manual
60100PC-WHD
13” Portable Planer
With Spiral Style Cutterhead and 󰧤-Sided Carbide Inserts
For technical support, email [email protected] or call at 877-568-8879
VER. 08.03.22 (B)
TABLE OF CONTENTS
INTRODUCTION
This user manual is intended for use by anyone working with this machine. It
should be kept available for immediate reference so that all operations can be
performed with maximum efficiency and safety. Do not attempt to perform
maintenance or operate this machine until you have read and understand the
information contained in this manual. The drawings, illustrations, photographs,
and specifications in this user manual represent your machine at time of print.
However, changes may be made to your machine or this manual at any time
with no obligation to WAHUDA.
INTRODUCTION
SECTION 1
SECTION 3
SECTION 10
SECTION 7
SECTION 13
SECTION 2
SECTION 4
SECTION 5
SECTION 6
SECTION 8
SECTION 9
SECTION 11
SECTION 12
SECTION 14
Warranty
Feature Identification
Cleaning Spiral Cutterhead & Tips
Unpacking & Inventory
Troubleshooting Guide
Product Specifications
General Safety
Product Safety
Grounding Instructions
Assembly
Adjustments
Operations
Maintenance
Parts Diagram & List
3
26
4
4
5
8
9
10
12
13
15
17
22
25
SECTION 15
In The Box 11
2
WARRANTY
2 - YEAR LIMITED WARRANTY
WAHUDA warrants its machinery to be free of defects in workmanship and materials for a period of two
(2) years from the date of the original purchase by the original owner. This warranty applies to products
sold in United States only. The warranty does not apply to any product used for professional or
commercial production purposes nor for industrial or educational applications. Such cases are covered
by our 1 year Limited Warranty with the Conditions and Exceptions.
Warranty does not include failures, breakage or defects deemed after inspection by an Authorized
Service Center or our agent to have been directly or indirectly caused by or resulting from improper
use, lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or
transport, or normal wear and tear of any part or component. Examples are consumables such as
inserts and knives or wear items like drive belts, bearings or brushes. Additionally, warranty is void if
repairs or alterations are made to the machine by an unauthorized service center without the direct
consent of WAHUDA.
To file a claim of warranty, call toll free 877-568-8879 or email [email protected] .
Warranty applies to the original buyer only and cannot be transferred. Your machines date of purchase
and serial number have already been registered with WAHUDA when shipped. If you purchased your
machine from one of our authorized dealers, please go online at www.wahudatools.com and register
your machine online. Thus, you will only need to provide your full name when contacting WAHUDA.
The defective units should be returned Freight prepaid to WAHUDA’s Authorized Service Center for
inspection. If the warranty claim is considered to be invalid due to exclusions listed above, WAHUDA
will at your direction dispose of or return the product. In the event you choose to have the product
returned you will be responsible for the handling and shipping cost of the return.
WAHUDA furnishes the above warranties in lieu of all other warranties, express or implied. WAHUDA
shall not be liable for any special, indirect, incidental, punitive or consequential damages, including
without limitation to loss of profits arising from or related to the warranty, the breach of any agreement
or warranty, or the operation or use of its machinery, including without limitation damages arising from
damage to fixtures, tools, equipment, parts or materials, direct or indirect loss caused by any other
part, loss of revenue or profits, financing or interest charges, and claims by and third person, whether
or not notice of such possible damages has been given to WAHUDA. Not Responsible for damages of
any kind for any delay by or failure of WAHUDA to perform its obligations under this agreement or
claims made a subject of a legal proceeding against WAHUDA more than one (1) year after such
cause of action first arose.
The validity, construction and performance of this Warranty and any sale of machinery by WAHUDA
shall be governed by the law of the State of Tennessee, without regard to conflicts of law’s provisions
of any jurisdiction. Any action related in any way to any alleged or actual offer, acceptance or sale by
WAHUDA or any claim related to the performance of and agreement including without limitation this
Warranty, shall take place in the federal or state courts in Shelby County, Tennessee.
WAHUDA reserves the right to change the specifications of its machines without prior notice.
3
Carbide cutter inserts qty
Net Weight
Motor power input
Shipping Weight
Shipping Dimensions
Machine Overall Dimensions
(tables down - crank handle mounted)
Machine Dimensions
(tables up – crank handle removed)
Dust Port Opening
FEATURE IDENTIFICATION
Power Switch
PRODUCT SPECIFICATIONS
Speed Feed 26 FPM
Motor RPM 23000+/-10% (No Load)
26 (4-sided)
Max depth of cut @ 13” width 1/16"
74 lbs
Cutterhead speed RPM 10,000
Cutterhead diameter 2”
Max planer capacity 6" x 13"
Max depth of cut @ 6” width 1/8"
Minimum Length of Stock 9 1/2”
Minimum Thickness of Stock 1/8”
120 V, 60 Hz, AC Only, 15 Amp
89 lbs
25.2” W x 20” D x 21.6” H
22” W x 13 ¾” D x 17 ¼” H
4” (2 ½” with provided adapter)
Raise/ Lower Handle
Table holding magnet
Depth-of-Indicator
Infeed Table
Thickness Scale
22” W x 34” D x 20 ¾” H
4
Outfeed Table
GENERAL SAFETY
NOTE: The WARNING! and CAUTION! symbols indicate a potentially hazardous situation which, if not
avoided, COULD result in death or serious injury. READ THIS MANUAL completely before assembling
and operating this machine.
WARNING! TO AVOID serious injury, death, or damage to the machine, please read, understand, and
follow, all Safety and Operating Instructions before assembling and operating this machine. This
manual is not totally comprehensive. It does not and cannot convey every possible safety and
operational problem which may arise while using this machine. The manual will cover many of the
basic and specific safety procedures needed in an industrial environment.
All federal and state laws, and any regulations having jurisdiction covering the safety requirements for
use of this machine, take precedence over the statements in this manual. Users of this machine must
adhere to all such regulations.
WARNING! Exposure to the dust created by power sanding, sawing, grinding, drilling and other
construction activities may cause serious and permanent respiratory or other injury, including silicosis
(a serious lung disease), cancer, and death. Avoid breathing the dust, and avoid prolonged contact
with dust. The dust may contain chemicals known to the State of California to cause cancer, birth
defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Always operate tool in well ventilated area and provide for proper dust removal. Use a dust collection
system along with an air filtration system whenever possible. Always use properly fitting NIOSH/OSHA
approved respiratory protection appropriate for the dust exposure, and wash exposed areas with soap
and water.
WARNING! ALWAYS wear eye protection. Any machine can throw debris into the eyes during
operations, which could cause severe and permanent eye damage. Everyday eyeglasses are NOT
safety glasses. ALWAYS wear Safety Goggles (that comply with ANSI standard Z87.1) when operating
power tools.
WARNING! ALWAYS wear hearing protection. Plain cotton is not an acceptable protective device.
Hearing equipment should comply with ANSI S3.19 Standards.
WARNING! ALWAYS wear a NIOSH/OSHA approved dust mask to prevent inhaling dangerous dust
or airborne particles.
ALWAYS keep the work area clean, well lit, and organized. DO NOT work in an area that has slippery
floor surfaces from debris, grease, and wax.
5
GENERAL SAFETY
(
cont.
)
CAUTION! ALWAYS unplug the machine from the electrical receptacle when making adjustments,
changing parts or performing any maintenance.
AVOID ACCIDENTAL STARTING. Make sure that the power switch is in the “OFF” position before
plugging in the power cord to the electrical receptacle.
WARNING! AVOID a dangerous working environment. DO NOT use electrical tools in a damp
environment or expose them to rain or moisture.
WARNING! CHILDPROOF THE WORKSHOP AREA by removing switch keys, unplugging tools from
the electrical receptacles, and using padlocks.
CAUTION! DO NOT use electrical tools in the presence of flammable liquids or gasses.
DO NOT FORCE the machine to perform an operation for which it was not designed. It will do a safer
and higher quality job by only performing operations for which the machine was intended.
WARNING! DO NOT stand on a machine. Serious injury could result if it tips over or you accidentally
contact any moving part.
DO NOT store anything above or near the machine.
WARNING! DO NOT operate any machine or tool if under the influence of drugs, alcohol, or
medication.
EACH AND EVERY time, check for damaged parts prior to using any machine. Carefully check all
guards to see that they operate properly, are not damaged, and perform their intended functions.
Check for alignment, binding or breakage of all moving parts. Any guard or other part that is damaged
should be immediately repaired or replaced.
WARNING! Ground all machines. If any machine is supplied with a 3-prong plug, it must be plugged
into a 3-contact electrical receptacle. The third prong is used to ground the tool and provide protection
against accidental electric shock. DO NOT remove the third prong.
CAUTION! Keep visitors and children away from any machine. DO NOT permit people to be in the
immediate work area, especially when the machine is operating.
KEEP protective guards in place and in working order.
6
GENERAL SAFETY
(
cont.
)
CAUTION! MAINTAIN your balance. DO NOT extend yourself over the tool. Wear oil resistant rubber
soled shoes. Keep floor clear of debris, grease, and wax.
MAINTAIN all machines with care. ALWAYS KEEP machine clean and in good working order. KEEP all
blades and tool bits sharp.
NEVER leave a machine running, unattended. Turn the power switch to the OFF position. DO NOT
leave the machine until it has come to a complete stop.
REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning the machine ON.
WARNING! STAY ALERT, watch what you are doing, and use common sense when operating any
machine. DO NOT operate any machine tool while tired or under the influence of drugs, alcohol, or
medication. A moment of inattention while operating power tools may result in serious personal injury.
WARNING! USE ONLY recommended accessories. Use of incorrect or improper accessories could
cause serious injury to the operator and cause damage to the machine. If in doubt, DO NOT use it.
THE USE of extension cords is not recommended for 230V equipment. It is better to arrange the
placement of your equipment and the installed wiring to eliminate the need for an extension cord. If an
extension cord is necessary, refer to the chart in the Grounding Instructions section to determine the
minimum gauge for the extension cord. The extension cord must also contain a ground wire and plug
pin.
CAUTION! Wear proper clothing, DO NOT wear loose clothing, gloves, neckties, or jewelry. These
items can get caught in the machine during operations and pull the operator into the moving parts.
Users must wear a protective cover on their hair, if the hair is long, to prevent it from contacting any
moving parts.
SAVE these instructions and refer to them frequently and use them to instruct other users.
NOTE: Information regarding the safe and proper operation of this tool is also available from the
following sources:
Power Tool Institute
1300 Summer Avenue
Cleveland, OH 44115-2851
www.powertoolinstitute.org
National Safety Council
1121 Spring Lake Drive
Itasca, IL 60143-3201
American National Standards Institute
23 West 43rd Street, 4th Floor
New York, NY 10036
www.ansi.org
ANSI 01.1 Safety Requirements for
Woodworking Machines and the
U.S. Department of Labor Relations
www.osha.gov
7
PRODUCT SAFETY
Serious personal injury may occur if normal safety precautions are overlooked or ignored.
Accidents are frequently caused by lack of familiarity or failure to pay attention. Obtain advice
from supervisor, instructor, or another qualified individual who is familiar with this machine and its
operations.
Every work area is different. Always consider safety first, as it applies to your work area. Use this
machine with respect and caution. Failure to do so could result in serious personal injury and
damage to the machine.
Prevent electrical shock. Follow all electrical and safety codes, including the National Electrical
Code (NEC) and the Occupational Safety and Health Regulations (OSHA). All electrical
connections and wiring should be made by qualified personnel only
WARNING! TO REDUCE the risk of electrical shock. DO NOT use this machine outdoors. DO
NOT expose to rain. Store indoors in a dry area.
STOP using this machine, if at any time you experience difficulties in performing any operation.
Contact your supervisor, instructor or machine service center immediately.
Safety decals are on this machine to warn and direct you to how to protector yourself or visitors
from personal injury. These decals MUST be maintained so that they are legible. REPLACE
decals that are not legible.
DO NOT leave the unit plugged into the electrical outlet. Unplug the unit from the outlet when not
in use and before servicing, performing maintenance tasks, or cleaning.
WARNING! DO NOT handle the plug or planer with wet hands
USE only accessories as described in this manual and recommended by WAHUDA.
DO NOT pull the planer by the power cord. NEVER allow the power cord to come in contact with
sharp edges, hot surfaces, oil or grease.
ALWAYS turn the power switch “OFF” before unplugging the planer. DO NOT unplug the planer
by pulling on the power cord. ALWAYS grasp the plug, not the cord.
REPLACE a damaged cord immediately. DO NOT use a damaged cord or plug.
DO NOT use the planer as a toy. DO NOT use near or around children.
ENSURE that the machine sits firmly before using. Attach or clamp planer to a bench top prior to
operation.
This machine is designed to process wood ONLY.
WARNING! NEVER position fingers or thumbs near the cutterhead.
Long pieces of stock should ALWAYS be supported with some type of fixtures
DO NOT operate the planer with dull or damaged blades.
MAKE CERTAIN that the planer is properly adjusted prior to use.
DO NOT try and remove excessive amounts of wood in one single pass.
INSPECT all stock before beginning operations ensuring that there are no foreign objects
embedded in the wood, loose knots, or knots that may become loose during operation.
WARNING! DO NOT attempt to remove jams until power is disconnected and all moving parts
have come to a complete stop.
MAKE SURE that there is adequate operating space on both the infeed and outfeed sides of the
planer before operating.
WARNING! DO NOT attempt to plane wood that is less than 9 1/2” long, narrower than 3/4 ”, or
less than 1/8” thick.
1.
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8
GROUNDING INSTRUCTIONS
WARNING! This machine MUST BE GROUNDED while in use to protect the operator from electric
shock. In the event of a malfunction or breakdown, GROUNDING provides the path of least resistance
for electric current and reduces the risk of electric shock. The plug MUST be plugged into a matching
electrical receptacle that is properly installed and grounded in accordance with ALL local codes and
ordinances.
If a plug is provided with your machine DO NOT modify the plug. If it will not fit your electrical
receptacle, have a qualified electrician install the proper connections to meet all electrical codes local
and state. ALL connections must also adhere to NEC and OSHA mandates.
WARNING! IMPROPER ELECTRICAL CONNECTION of the equipment-grounding conductor can
result in risk of electric shock. The conductor with the green insulation (with or without yellow stripes)
is the equipment-grounding conductor. DO NOT connect the equipment-grounding conductor to a live
terminal if repair or replacement of the electric cord or plug is necessary.
Check with a qualified electrician or service personnel if you do not completely understand the
grounding instructions, or if you are not sure the tool is properly grounded.
WARNING! Electrocution or fire could result if this machine is not grounded properly or if the
electrical configuration does not comply with local and state electrical codes.
MAKE CERTAIN the machine is disconnected from power source before starting any electrical work.
MAKE SURE the circuit breaker does not exceed the rating of the plug and receptacle.
The motor supplied with your machine is a 115 volt, 60 hertz, single phase motor. Never connect the
green or ground wire to a live terminal. A machine with a 115 volt plug should only be connected to an
outlet having the same configuration as the plug.
WARNING! To reduce the risk of fire or electrical shock, use the proper gauge of extension cord.
When using an extension cord, be sure to use one heavy enough to carry the current your machine
will draw.
The smaller the gauge-number, the larger the diameter of the extension cord is. If in doubt of the
proper size of an extension cord, use a shorter and thicker cord. An undersized cord will cause a drop
in line voltage resulting in a loss of power and overheating.
CAUTION! USE ONLY a 3-wire extension cord that has a 3-prong grounding plug and a 3-pole
receptacle that accepts the machine’s plug. If you are using an extension cord outdoors, be sure it is
marked with the suffix “W-A” (“W” in Canada) to indicate that it is acceptable for outdoor use.
9
GROUNDING INSTRUCTIONS
(
cont.
)
Make certain the extension cord is properly sized, and in good electrical condition. Always replace a
worn or damaged extension cord immediately or have it repaired by a qualified person before using it.
Protect your extension cords from sharp objects, excessive heat, and damp or wet areas.
UNPACKING & INVENTORY
Check shipping carton and machine for damage before unpacking. Carefully remove packaging
materials, parts and machine from shipping carton. Always check for and remove protective shipping
materials around motors and moving parts. Lay out all parts on a clean work surface.
Be EXTREMELY CAREFUL working around the cutter tips as they are VERY SHARP!!!
Remove any protective materials from all of the parts except for the cutterhead. Specific cutterhead
cleaning instructions follow. The protective coatings can be removed by wiping the surfaces with a soft
cloth.
NOTE: See later instructions for cleaning the cutterhead and insert tips which may be required before
operation.
NOTE: Some parts pictured may already be installed on your machine at the factory.
Go through the entire manual before contacting WAHUDA.
Compare the items to inventory figures and verify that all items are accounted for. If any parts are
missing, do not attempt to power on the machine.
For missing parts, or shipping damage, contact WAHUDA at [email protected] or
call 877-568-8879.
10