Wallenstein P202 User manual

ASSEMBLY INSTRUCTIONS
Pivoting Chain Saw Holder
P 202
Part Number: Z97806_EnRev Jul-2020

2
P202
Safety
Safety Alert Symbol
This Safety Alert Symbol means:
ATTENTION! BE ALERT!
YOUR SAFETY IS INVOLVED!
The Safety Alert Symbol identifies important safety messages
on the machine and in this instruction. This symbol means
be alert to the possibility of personal injury or death. Follow
instructions provided.
Signal Words
The signal words DANGER, WARNING and CAUTION determine
the seriousness level of the warning messages in this manual.
The appropriate signal word for each message in this manual
has been selected using the following guidelines:
DANGER –
Indicates an imminently hazardous situation that, if not avoided,
will result in death or serious injury. This signal word is to be
limited to the most extreme situations typically for machine
components which, for functional purposes, cannot be guarded.
WARNING –
Indicates a potentially hazardous situation that, if not avoided,
could result in death or serious injury, and includes hazards that
are exposed when guards are removed. It may also be used to
alert against unsafe practices.
CAUTION –
Indicates a potentially hazardous situation that, if not avoided,
may result in minor or moderate injury. It may also be used to
alert against unsafe practices.
IMPORTANT – To avoid confusing equipment protection with
personal safety messages, a signal word IMPORTANT indicates
a situation that if not avoided, could result in damage to the
machine.
Equipment Operation
WARNING!
Avoid the risk of personal injury or machine
damage! Read the operator’s manual before
using this equipment. Carefully read all safety
messages in the manual and follow all safety
signs on the machine.
CAUTION!
Review your chain saw manual for safe operating
and handling procedures before beginning work.
WARNING!
Do not attach a chain saw to the holder with a bar
length longer than 30" (75 cm). The cutting chain
could contact the push block or cylinder rod
causing a hazardous situation. Injury or machine
damage could result from ying debris.

3
P202
Parts Breakdown
Item No.
Part No.
Description
Qty
1
2089L561
Chain Saw Debris Guard
1
2
2251W045
Universal Chain Saw Adapter
1
3
2251W047
Chain Saw Pivot
1
4
2089W553
Chain Saw Guard
1
5
2089W586
Chain Saw Pivot Base
1
6
2089W569
Guard Spine
1
7
Z72503
Serrated Flange Locknut, #10NF
7
8
2089M571
Bushing, Stihl Cover
2
9
2089M570
Bar Mounting Stud
9
10
Z76211
Carriage Bolt, 1/4NC x 3/4"
2
11
Z77150
Hex Bolt, M8x1.25 x 20mm
2
12
2251M009
Guide Gusset Block
2
13
Z75214
FHCS, 1/4NC x 1-1/4"
6
14
Z78303
Machine Screw, #10NF x 1/2"
4
15
2089L5501
Washer
1
17
Z73151
SAE Washer, 1/2"
2
16
2089L561
Chain Saw Debris Guard
1
18
Z72511
Serrated Flange Locknut, 1/4NC
2
19
Z19321
Handle Grip, 1"
1
20
Z72211
Hex Lock Nut, 1/4NC
6
21
Z73151
SAE Washer, 1/2"
2
22
Z72351
Jam Nut, 1/2NC
5
Item No.
Part No.
Description
Qty
23
Z762510
Carriage Bolt, 1/2NC x 3-1/2"
2
24
Z72251
Hex Lock Nut, 1/2NC
2
25
Z19516
Adjustable Draw Latch, 5" (GH-40820) Latch only
1
26
Z78324
Machine Screw, #10NF x 5/8"
6
27
Z72204
Hex Lock Nut, #10NF
6
28
Z19517
Catch for Z19516
1
29
Z71525
Hex Bolt, 1/2NC x 2-1/2
1
30
Z29202
Grease Fitting, 1/4NF
2
31
Z76211
Carriage Bolt, 1/4NC x 3/4"
4
32
Z72511
Serrated Flange Locknut, 1/4NC
4
33
Z34208
Ball Stud, 10mm x 5/16NC
2
34
Z34209
Gas Spring, 8mm x 9.65" x 3.15" x 56 lbs
1
35
Z72223
Hex CTR-lock Nut, 5/16NC
1
36
2089L555
Washer
1
37
Z71310
Hex Bolt, 3/8NC x 1"
1
38
Z71522
Hex Bolt, 1/2NC x 2-1/4"
1
39
Z31404
Extension Spring
1
40
Z71517
Hex Bolt, 1/2NC x 1-3/4"
1
41
2089L574
Pivot Stop Washer
1
5
6
34
4
1
7
19
14
8
18
35
15 37
9
23 24
21 11 22 17
17 28
22
2
30
30
22
39
40
32
3
20
29
27
25
26
12
10
16
36 37
13
33
33
31
22
22
41
38

4
P202
Assembling Chain Saw Holder
Step 1
• Install the Guide Gusset Blocks (12) onto the Chain Saw
Pivot (3).
• Use three 1/4" x 1-1/4" Flathead Capscrews (13) and
1/4"NC Hex Locknuts (20) in each.
3
20
13
12
Fig. 1 – Install Guide Gusset Blocks
Step 2
• Install the Debris Chute (1) onto the Chain Saw Debris
Guard (16) using four Machine Screws #10NF (14) and
Serrated Locknuts#10NF (7).
• Install the Chain Saw Debris Guard onto the Chain Saw
Pivot Base with two 1/4"NC Carriage Bolts (10) and 1/4"NC
Serrated Locknuts (18).
10
16
7 14
1
18
Fig. 2 – Debris Chute
Step 3
• Slide Chain Saw Pivot Base (5) onto the longer shaft on
the Chain Saw Pivot. Place the keyed slot of the Pivot Stop
Washer (41) over the end of the shaft then secure with
Washer (15) and Hex bolt (37).
• Fasten Extension Spring (39) to the hole on the bottom end
of the Pivot Stop Washer (41) with Hex bolt (38) and Jam
Nuts (22) on each side.
• Fasten the other end of the Extension Spring (39) to Chain
Saw Pivot Base (5) with 1/2"NC x 1-3/4" Hex Bolt (40). Set
bolt position with Jam Nut (22).
• Install 1/2"NC x 2-1/2" Hex bolt (29) as a stop into the
slotted hole in Chain Saw Pivot plate. Place a washer (17)
on each side with a Jam Nut (22). Adjust the position of the
stop once assembly is complete.
40 22
5
29 22
22
17
41
15
37
22 39
22
38
Fig. 3 – Chain Saw Pivot Base

5
P202
Step 4
• Fasten Chain Saw Guard (4) to Guard Spine (6) with four
1/4"NC x 3/4" Carriage Bolts (31) and 1/4" Flange Locknuts
(32).
• Slide this assembly onto the shorter shaft on the Chain
Saw Pivot. Secure to the shaft with 3/8"NC x 1" Hex Bolt
(37) and Washer (36).
4
31
32
6
36
37
Fig. 4 – Chain Saw Guard
Step 5
• Install Ball Studs (33) on the Chain Saw Pivot. The Ball
Stud in the Guard arm threads in. The one on the base end
requires 5/16"NC Lock Nut (35).
• Slide the ends of the Gas Spring (34) over the ball studs.
35
33
34
Fig. 5 – Gas Spring
Step 6
• Install the two grease fittings (30) at the two pivot points.
• Install Adjustable Draw Latch (25) on the Chain Saw Pivot
with four #10NF x 5/8" Machine Screws (26) and #10NF
Hex Locknuts (27).
30
30
26
2527
Fig. 6 – Draw Latch