Walther Systemtechnik TBV-H-01 User manual

Rev. 1.5
Operating Manual Table-top Greasing Device TBV-H-0x-xx
Page 1 of 35
Walther Systemtechnik GmbH –D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de –[e-mail]
Operating Manual
Table-top Greasing Device Horizontal
Article Numbers: TBV-H-01(H); TBV-H-01-SW(H)
TBV-H-01-S(H) ; TBV-H-01-S-SW(H)
TBV-H-02(H); TBV-H-02-SW(H)
TBV-H-02-S(H) ; TBV-H-02-S-SW(H)
TBV-H-03(H); TBV-H-03-SW(H)
TBV-H-04(H); TBV-H-04-SW(H)
Figure TBV-02(H) with cover
Figure TBV-03-SW(H) with cover
Figure TBV-02-S(H) with cover
TBV-H-01(H) / TBV-H-01-SW(H) /
TBV-H-01-S(H) / TBV-H-01-S-SW(H)
TBV-H-02(H) / TBV-H-02-SW(H) /
TBV-H-02-S(H) / TBV-H-02-S-SW(H)
Table-top Greasing Device
Dosing Volume
0,001 - 0,020 cm³
(1 - 20 mm³)
Table-top Greasing Device
Dosing Volume
0,010 - 0,200 cm³
(10 - 200 mm³)
TBV-H-03(H) / TBV-H-03-SW(H)
TBV-H-04(H) / TBV-H-04-SW(H)
Table-top Greasing Device
Dosing Volume
0,100 - 2,000 cm³
(100 - 2000 mm³)
Table-top Greasing Device
Dosing Volume
1,000 - 6,000 cm³
(1000 - 6000 mm³)
NOTE
Please read this Operating Manual carefully before first using the device and strictly
adhere to the instructions!
This device may only be worked with and worked on by persons who are familiar with
this Operating Manual and the current regulations for industrial safety and accident
prevention.
Always keep the “Original Operating Manual“ at the device!
The manual has to be available anytime!

Rev. 1.5
Operating Manual Table-top Greasing Device TBV-H-0x-xx
Page 2 of 35
Walther Systemtechnik GmbH –D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de –[e-mail]
Table of Contents
Page
EC DECLARATION OF CONFORMITY............................................................................................................................. 4
1INTRODUCTION ................................................................................................................................................. 5
1.1 TARGET GROUP OF THIS MANUAL................................................................................................................................. 5
1.2 LIST OF SIGNS AND SYMBOLS ....................................................................................................................................... 5
2SAFETY............................................................................................................................................................... 5
2.1 GENERAL INFORMATION ............................................................................................................................................. 5
2.2 DANGERS FROM RESIDUAL ENERGY............................................................................................................................... 5
2.3 WARRANTY .............................................................................................................................................................. 5
2.4 CORRECT USE ........................................................................................................................................................... 6
2.5 INCORRECT USE ........................................................................................................................................................ 6
2.6 QUALIFICATION OF PERSONNEL .................................................................................................................................... 6
3TRANSPORT ....................................................................................................................................................... 7
3.1 PACKAGING .............................................................................................................................................................. 7
3.2 TASKS BEFORE TRANSPORT .......................................................................................................................................... 7
4DESCRIPTION OF FUNCTION .............................................................................................................................. 7
4.1 PURPOSE OF THE DEVICE............................................................................................................................................. 7
4.2 FUNCTION OF DEVICE................................................................................................................................................. 7
4.3 MODEL TBV-0X........................................................................................................................................................ 8
4.4 MODEL TBV-0X-SW ................................................................................................................................................. 8
4.5 TYPE LABEL OF MACHINE............................................................................................................................................ 9
4.6 TECHNICAL DATA ....................................................................................................................................................... 9
4.7 OTHER VERSIONS .................................................................................................................................................... 10
5INITIAL START-UP ............................................................................................................................................. 11
5.1 MOUNTING AND INSTALLATION .................................................................................................................................. 11
5.2 ADJUSTING THE MACHINE ......................................................................................................................................... 11
6OPERATION ..................................................................................................................................................... 12
6.1 GENERAL INFORMATION ........................................................................................................................................... 12
6.2 OPERATING ELEMENTS TBV-0X.................................................................................................................................. 12
6.3 OPERATING ELEMENTS TBV-0X-SW ........................................................................................................................... 12
6.4 DESCRIPTION OF PROCESS QUICK-CHANGE ADAPTER...................................................................................................... 13
7TAKING OUT OF SERVICE ................................................................................................................................. 14
7.1 LONG-TERM INTERRUPTION....................................................................................................................................... 14
7.2 SHUTDOWN OF DEVICE............................................................................................................................................. 14
8MAINTENANCE AND REPAIR ............................................................................................................................ 15
8.1 GENERAL INFORMATION ........................................................................................................................................... 15
8.2 MAINTENANCE SCHEDULE......................................................................................................................................... 15
8.3 SPARE PARTS .......................................................................................................................................................... 15
8.4 CUSTOMER SUPPORT /SUPPORT ................................................................................................................................ 15
9TROUBLESHOOTING ........................................................................................................................................ 16
9.1 GENERAL INFORMATION ........................................................................................................................................... 16
10 APPENDIX ........................................................................................................................................................ 17
10.1 LAYOUT TBV-H-0X............................................................................................................................................. 17
10.1.1 Dimensioned and Spare Part Drawing TBV-H-01.................................................................................. 18
10.1.2 Dimensioned and Spare Part Drawing TBV-H-02.................................................................................. 19
10.1.3 Dimensioned and Spare Part Drawing TBV-H-03.................................................................................. 20
10.1.4 Dimensioned and Spare Part Drawing TBV-H-04.................................................................................. 21
10.1.5 Dimensioned and Spare Part Drawing TBV-H-01-SW ........................................................................... 22

Rev. 1.5
Operating Manual Table-top Greasing Device TBV-H-0x-xx
Page 3 of 35
Walther Systemtechnik GmbH –D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de –[e-mail]
10.1.6 Dimensioned and Spare Part Drawing TBV-H-02-SW ........................................................................... 23
10.1.7 Dimensioned and Spare Part Drawing TBV-H-03-SW ........................................................................... 24
10.1.8 Dimensioned and Spare Part Drawing TBV-H-04-SW ........................................................................... 25
10.1.9 Basic Construction TBV-H-01Z001Z ...................................................................................................... 26
10.1.10 Valve Holder TBV-H-01Z002Z................................................................................................................ 27
10.1.11 Valve Holder TBV-H-03Z002Z................................................................................................................ 27
10.2 LAYOUT TBV-H-0X-S (SMALL) .............................................................................................................................. 28
10.2.1 Dimensioned and Spare Part Drawing TBV-H-01-S............................................................................... 29
10.2.2 Dimensioned and Spare Part Drawing TBV-H-02-S............................................................................... 30
10.2.3 Dimensioned and Spare Part Drawing TBV-H-01-S-SW ........................................................................ 31
10.2.4 Dimensioned and Spare Part Drawing TBV-H-02-S-SW ........................................................................ 32
10.2.5 Basic Construction Small TBV-H-02-SZ001Z.......................................................................................... 33
10.2.6 Valve Holder TBV-H-01Z002Z................................................................................................................ 34
10.3 ACCESSORIES (OPTIONAL) .................................................................................................................................... 35
10.3.1 Data Sheet - Dosing Piston Sensor (Article-No. WDV-DS)..................................................................... 35

Rev. 1.5
Operating Manual Table-top Greasing Device TBV-H-0x-xx
Page 4 of 35
Walther Systemtechnik GmbH –D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de –[e-mail]
EC Declaration of Conformity
in accordance with the EC Machinery Directive 2006/42/EC of May 17th, 2006, Annex II A
We herewith declare that the design and construction of the machine marketed by us as described
below corresponds with the safety requirements of the EC Directive 2006/42/EC. If the machine is
modified without our consent, this declaration loses its validity.
Manufacturer Walther Systemtechnik GmbH
Hockenheimer Straße 3
D- 76726 Germersheim
Description Table-top Greasing Device
Article-No.: TBV-H-01(H), TBV-H-02(H), TBV-H-03(H), TBV-H-04(H)
TBV-H-01-SW(H), TBV-H-02-SW(H), TBV-H-03-SW(H),
TBV-H-04-SW(H)
TBV-H-01-S(H), TBV-H-02-S(H)
TBV-H-01-S-SW(H), TBV-H-02-S-SW(H)
We declare that the product is in accordance with the following relevant regulations:
EMC Directive 2014/30/EU, dated 26 February 2014
The following harmonized European Standards have been applied:
DIN EN ISO 12100 Safety of machinery; basic concepts, general
principles for design –Risk Assessment and Risk
Reduction (ISO 12100:2000)
Other applied technical standards and specifications:
Authorized representative for the technical documentations:
Stefan Hirl, Hockenheimer Straße 3, D- 76726 Germersheim
Germersheim, 18 April 2016
(Place, Date) (Stefan Hirl, Management)

Rev. 1.5
Operating Manual Table-top Greasing Device TBV-H-0x-xx
Page 5 of 35
Walther Systemtechnik GmbH –D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de –[e-mail]
1 Introduction
1.1 Target Group of this Manual
Operating Personnel
Maintenance Personnel
1.2 List of Signs and Symbols
This operating manual warns users of operations which may put their health at risk. The warnings are
indicated by combinations of text and symbols as follows:
WARNING
Signals a possible dangerous situation.
Death or severe injuries can follow, if you do not avoid this situation.
CAUTION
Indicates a possible dangerous situation.
Slight or minor injuries can follow, if you do not avoid this situation. This sign is also used
where damage to property is possible.
IMPORTANT
Indicates tips for usage and other particularly useful information.
No dangerous situation.
2 Safety
2.1 General Information
The construction of this device is according to the latest technology and is absolutely reliable. The individual
components as well as the complete device are continuously checked by our quality management.
2.2 Dangers from Residual Energy
Please instruct the operating personnel on the respective measures to be taken against the occurrence of
mechanical, hydraulic, pneumatic and electric / electronic residual energies.
2.3 Warranty
According to the conditions laid down by the German Engineering Federation (VDMA), Walther Systemtech-
nik GmbH has a guarantee of 12 months under normal European operating conditions on its own parts
(spare parts are excluded); or according to the conditions of the manufacturer.
This guarantee can only be granted by Walther Systemtechnik GmbH, if:
the user has thorough knowledge of the content of this operating manual;
the user follows the instructions and notes contained in this operating manual;
the user does not rebuild or make changes on parts of the device without prior consent of WST Sys-
temtechnik GmbH.

Rev. 1.5
Operating Manual Table-top Greasing Device TBV-H-0x-xx
Page 6 of 35
Walther Systemtechnik GmbH –D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de –[e-mail]
2.4 Correct Use
The device must be used under the specified operating conditions only. The device must be used exclusively for
conveying lubricants according to the detailed specifications in chapter 3 of this operating manual. Any usage
other than or beyond that specified herein is regarded as not according to the intended purpose. The
manufacturer company assumes no responsibility for any damage resulting from such incorrect use.
Correct use of the device also includes:
Observing and adhering to all operating instruction s stated in this manual.
Adherence to inspection and maintenance tasks.
2.5 Incorrect Use
The manufacturer/supplier cannot be made liable for damages resulting from a wrong handling of the device.
Incorrect use includes among others:
Processing aggressive media such acids, alkaline solutions, detergents, chemicals etc.) or media
which have not been approved in writing by the manufacturer;
Using corrosive / hardening materials;
Operating the device with insufficient knowledge about the operation, maintenance and care of the
device.
Making changes, extensions or alterations on the device that may hamper its safety without the prior
consent of Walther Systemtechnik GmbH.
Operating the device with defective safety installations or not properly attached or malfunctioning
safety devices.
Using unsuitable materials.
Handling the device while energized.
2.6 Qualification of Personnel
Only trained and instructed personnel may conduct work on the equipment.
The responsibilities of the personnel for assembly work, operation, repair work or maintenance work must be
clearly assigned to individuals!
Persons in training may work with the equipment under supervision of an experienced person only.
Personnel
Task
Instructed
personnel
Personnel with technical
qualification
Specialist
Supervisor
Packaging, transportation
X
-
-
-
Commissioning
X
X
-
Operation
X
-
Troubleshooting, general
X
X
-
Troubleshooting,
mechanical
-
X
-
-
Troubleshooting, electrical
-
-
X
-
Setting up
-
X
-
-
Maintenance
-
X
-
-
Repair
-
X
X
-
Taking out of service,
storage
-
X
X
-

Rev. 1.5
Operating Manual Table-top Greasing Device TBV-H-0x-xx
Page 7 of 35
Walther Systemtechnik GmbH –D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de –[e-mail]
3 Transport
3.1 Packaging
The type of packaging depends on the individual mode of shipping. If not separately contracted, the
packaging is in accordance with the rules and regulations of Walther Systemtechnik GmbH. This rule is in
accordance with the Federal Association for Packaging HPE.
3.2 Tasks before Transport
The following has to be done before transport:
Disconnect all power lines.
The actual transport of the device and its individual parts requires special care in order to prevent damages
from external forceful impact or careless on- and off-loading. Depending on the mode of transportation,
suitable transport and load securing has to be selected. The device will be aligned and leveled by
appropriate fastening elements.
4 Description of Function
Tabletop greasing unit for exchangeable application tools for the volumetric dosing of lubricants.
4.1 Purpose of the Device
The special construction of our dosing valves enables the supply of a specific lubricant in a specific amount
at a specific time and location. The dosing valves are also suitable for use with oil.
CAUTION
The use of other media can cause functional failures, damages or even the destruction of the
device.
IMPORTANT
Use the engraved data and the information from the type label for ordering spare parts or for
technical support.
4.2 Function of Device
The pneumatic part of the dosing valve is controlled by a 5/2-way valve installed in the housing. Pressing the
trigger initiates ejection of the dosed medium. The output pressure depends on the lubricant feed pressure
(medium). The pneumatic system is separated from the grease chamber.
Grease
Pneumatics

Rev. 1.5
Operating Manual Table-top Greasing Device TBV-H-0x-xx
Page 8 of 35
Walther Systemtechnik GmbH –D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de –[e-mail]
4.3 Model TBV-0x
Figure TBV-02 without protective cover
Pos.
Description
Pos.
Description
1
Adjusting screw
5
Pick-up application tool (M16x1)
2
Dosing valve (WDV 1...4)
6
Releasing head
3
Compressed air connection
7
5/2-way valve
4
Material inlet
8
Connection pressure transmitter
4.4 Model TBV-0x-SW
Figure TBV-03-SW without protective cover
Pos.
Description
Pos.
Description
1
Adjusting screw
5
Pick-up application tool (M16x1)
2
Dosing valve (WDV 1...4)
6
Quick-changer
3
Compressed air connection
7
5/2-way valve
4
Material inlet
8
Connection pressure transmitter
3
7
2
1
4
5/6
8
3
7
2
1
4
5/6
8

Rev. 1.5
Operating Manual Table-top Greasing Device TBV-H-0x-xx
Page 9 of 35
Walther Systemtechnik GmbH –D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de –[e-mail]
4.5 Type Label of Machine
The type label is located on the back of the Tabletop Greasing
Unit. For version (S - Small), the type label is attached on the
side. The dosing range is engraved on the Walther dosing valve.
4.6 Technical Data
Article Number
TBV-H-01(H)
TBV-H-02(H)
TBV-H-03(H)
TBV-H-04(H)
TBV-H-01-
SW(H)
TBV-H-02-
SW(H)
TBV-H-03-
SW(H)
TBV-H-04-
SW(H)
TBV-H-01-S(H)
TBV-H-02-S(H)
TBV-H-01-S-
SW(H)
TBV-H-02-S-
SW(H)
Version
Horizontal
Dosing range [cm³]
0,001 - 0,020
0,010 - 0,200
0,100 - 2,000
1,000 - 6,000
Pick-up application tool
M16x1
Material inlet inner thread
G 1/8“
G 1/4"
Compressed air connection [hose Ø]
Ø6
min. /max. material inlet pressure [bar]
20 / 200
20 / 160
min. /max. pneumatic operating pressure [bar]
5 / 7

Rev. 1.5
Operating Manual Table-top Greasing Device TBV-H-0x-xx
Page 10 of 35
Walther Systemtechnik GmbH –D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de –[e-mail]
4.7 Other Versions
TBV-H-01; TBV-H-02
TBV-H-01(H); TBV-H-02(H)
TBV-H-01-SW; TBV-H-02-SW
TBV-H-01-SW(H)/TBV-H-02-SW(H)
TBV-H-01-S ; TBV-H-02-S
TBV-H-01-S(H) ; TBV-H-02-SHH)
TBV-H-01-S-SW ; TBV-H-02-S-SW
TBV-H-01-S-SW(H) ; TBV-H-02-S-SW(H)
TBV-H-03; TBV-H-04
TBV-H-03(H); TBV-H-04(H)
TBV-H-03-SW ; TBV-H-04-SW
TBV-H-03-SW(H) ; TBV-H-04-SW(H)