Walther Systemtechnik WMV-03-K-14-14-01 User manual

Walther Material Distributor
Installation Manual
Version Rev -
EN

Page 2 of 19
Installation Manual WVM-BA-10
EN
Walther Systemtechnik GmbH
Hockenheimer Straße 3
D-76726 Germersheim
Phone: [phone]
Fax: [phone]
[e-mail]
http://www.walther-systemtechnik.com

Installation Manual WMV-BA-10
Page 3 of 19
EN
Table of Contents
Page
1Introduction....................................................................................................................4
General Information ............................................................................................................................ 4
Scope of Delivery................................................................................................................................ 4
Target Group of the Operating Manual............................................................................................... 4
Structure of this Manual...................................................................................................................... 4
Warranty and Liability ......................................................................................................................... 4
Copyright ............................................................................................................................................ 5
Warnings............................................................................................................................................. 5
Ordering Key....................................................................................................................................... 6
Nomenclature ..................................................................................................................................... 6
Standard Types .................................................................................................................................. 6
2Safety Instructions ..........................................................................................................7
General Information ............................................................................................................................ 7
Basic Safety Instructions .................................................................................................................... 7
Dangers from using the Device .......................................................................................................... 7
Correct Use......................................................................................................................................... 8
Incorrect Use ...................................................................................................................................... 8
Required Qualification of Personnel and Protective Equipment......................................................... 9
3Transport...................................................................................................................... 10
Packaging ......................................................................................................................................... 10
Transport and Damages in Transport............................................................................................... 10
Location of Set-up............................................................................................................................. 10
4Description of Product................................................................................................... 11
Design and Construction .................................................................................................................. 11
4.1.1 Material Distributor (WMV-03-K-14-14-01)..................................................................................................11
4.1.2 Material Distributor (WMV-04-F-38-14-01) ..................................................................................................11
Performance Characteristics ............................................................................................................ 12
5Start of Operation......................................................................................................... 13
Installing the Module Body ............................................................................................................... 13
Fastening .......................................................................................................................................... 14
5.2.1 Material Distributor (WMV-03-K-14-14-01)..................................................................................................14
5.2.2 Material Distributor (WMV-04-F-38-14-01) ..................................................................................................15
Troubleshooting ................................................................................................................................ 16
Customer Service / Support.............................................................................................................. 16
6Taking out of Service..................................................................................................... 17
Short Interruption .............................................................................................................................. 17
Long-term Interruption ...................................................................................................................... 17
Shutdown of the Device.................................................................................................................... 17
7Accessories ................................................................................................................... 18

1 Introduction
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Installation Manual WMV-BA-10
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1 Introduction
General Information
The Walther Material Distributor can be directly integrated in a hose line. Medium or fluid will be
distributed into several process outlets.
Scope of Delivery
Figure 1 – Scope of delivery
Target Group of the Operating Manual
•Operating personnel
•Maintenance personnel
Structure of this Manual
It describes the following phases of the produce life cycle:
•Transport
•Description of the product
•Start of operation
•Service and maintenance
•Taking out of service
•Spare parts / accessories
Warranty and Liability
According to the conditions laid down by the German Engineering Federation (VDMA), Walther
Systemtechnik GmbH has a guarantee of 12 months under normal European operating conditions on
its own parts (wear-and-tear parts are excluded).
This guarantee can only be granted by Walther Systemtechnik GmbH, if:
•the user has thorough knowledge of the contents of this operating manual;
•the user follows the instructions and information/warnings contained in this operating manual;
•the user does not rebuild or make changes on parts of the Advanced Degassing Station without
prior consent of Walther Systemtechnik GmbH.

1 Introduction
Installation Manual WMV-BA-10
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EN
Copyright
We reserve the copyright for this operating manual. This operating manual is exclusively designated for
the operator and his personnel.
Any copying – also only in part – or processing, or distribution or other use is strictly prohibited.
Warnings
All warnings in this Operating Manual are indicated with special danger symbols. There are the danger
categories which are primarily distinguished by the signal word.
Please follow the warnings/instructions in order to avoid accidents and harm to people.
DANGER
Symbol “Danger“
This symbol warns against a potentially dangerous situation which will result in death
or severe injuries or considerable material damage, if you do not take the required
precautions.
WARNING
Symbol “Warning“
This symbol warns against a potentially dangerous situation which can result in death
or severe injuries or considerable material damage, if you do not take the required
precautions.
CAUTION
Symbol “Caution“
This symbol warns against a potentially dangerous situation which can result in
lighter injuries, if you do not take the required precautions.
This signal word is also used for warnings against material damages.
IMPORTANT
Indicates tips for usage and other particularly useful information.
No dangerous situation.

1 Introduction
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Installation Manual WMV-BA-10
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Ordering Key
WMV
-
XX
-
X
-
XX
-
XX
-
XX
Index
Outlet flange
Inlet flange
Model
Number outlets
Material distributor
Nomenclature
Basic type
WMV
Material Distributor
Number Outlets
03
3 outlets
04
4 outlets
08
8 outlets
Model
K
cubic
F
flat
Inlet Flange
14
G1/4”
38
G3/8”
12
G1/2”
Outlet Flange
14
G1/4”
38
G3/8”
Index
01
Index 01
WMV
-
XX
-
X
-
XX
-
XX
-
XX
Example for Ordering Key: WMV-03-K-14-38-01
Standard Types
Article Number Ordering Key
50007906 WMV-03-K-14-14-01 979667
50007884 WMV-04-F-38-14-01 979818.00
50007882 WMV-04-F-12-38-01 979816.00
50007871 WMV-08-F-12-38-01

2 Safety Instructions
Installation Manual WMV-BA-10
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EN
2 Safety Instructions
General Information
The construction of the Walther Material Distributor is according to the latest technology and very
reliable. The individual components as well as the complete WMV are continuously checked by our
quality management team.
Basic Safety Instructions
Basic conditions for a safe handling and a failure-free operation of the Walther Material Distributor are:
CAUTION
Hazards from incorrect use
It is the customer’s responsibility that all relevant safety measures are followed.
No changes will be made at the device. The customer carries the sole responsibility
for consequences resulting from failure to observe this guideline. Please contact
Walther Systemtechnik GmbH for any desired modifications.
Make sure that the device is always in a safe operational condition. Checks for
proper function or damages have to be performed by specialists on a regular basis.
Dismounting will only be made by authorized personnel and while using the
operating manual.
Check all lines, hoses and screwed joints regularly for leakages and apparent
damages! Repair damages immediately.
Always make sure that the actual workstation and the WMV are clean and clearly
arranged; and this is routinely checked.
Please observe the guiding rules and regulations for accident prevention and
environmental protection at the workplace.
Dangers from using the Device
The construction of the WMV and its assembly groups is according to the latest technology and is
absolutely reliable. However, there may be dangers for the user or third parties or other physical assets,
if not used correctly.
WARNING
Hazard from incorrect use
Use the device only for the designated purpose and in a safe and operational
condition.
Immediately correct failures which can adversely affect safety and security.
CAUTION
Hazard from residual energy
Please instruct the operating personnel on the respective measures to be taken
against the occurrence of mechanical, hydraulic, pneumatic and electric / electronic
residual energies.

2 Safety Instructions
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Correct Use
CAUTION
The Material Distributor will only be used for the designated purpose, according to
the ordering details from the offer and the confirmation of order.
Any other than the designated use will be regarded incorrect. The manufacturer
cannot be made liable for damages from incorrect use.
The operating personnel has to be familiar with this manual and all other attached
manuals.
•Follow all instructions from this manual
•Only use in non-explosive surroundings/atmosphere
•Process non-aggressive media/fluids
•Process (highly) viscous lubricants such as oils and greases
•Medium purity / filtration
the operator is responsible that the employed medium is clean and pure; e.g.
use a filter system with a mesh size if ≤ 500 [µm].
Incorrect Use
CAUTION
Danger from incorrect use
No other use than the designated!
The operator is liable for damages from incorrect use. The operator bears the
sole risk!!
The following is regarded incorrect use with a foreseeable risk of malfunction:
•Processing aggressive media/fluids (e.g. acids, alkaline solutions, detergents,
chemicals, abrasive media), polar solvents (e.g. acetone, MEK, ethyl acetate),
low-molecular organic acids (formic acid and acetic acid), ammonia gas,
amines, alkalis and super-heated steam can cause malfunction
•Using corrosive and/or curing materials
•Operating the WMV with insufficient knowledge of operation and maintenance
•Making changes, extensions or alterations on the WMV that may hamper its
safety without the prior consent of Walther Systemtechnik GmbH
•Using the device in explosive areas, according to directive 2014/34/EU.

2 Safety Instructions
Installation Manual WMV-BA-10
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Required Qualification of Personnel and Protective Equipment
CAUTION
Danger from incorrect use
•The WMV can become a hazard if operated by untrained personnel or not used
for the designated purpose.
•In all phases of life, work will only be performed by trained and specialized
personnel.
•The operator company is responsible for clearly assigning the responsibility of
the personnel in all phases if life!
•The operator company is also responsible for providing the required personal
protective equipment (e.g. goggles, safety shoes according to workplace safety
regulations) which will be worn.
This operating manual was prepared for different target groups. Some chapters are reserved for a
certain group; the below table shows the respective assignment. Only the designated target group will
be authorized to carry out the tasks. All other contents of the operating manual have general applicability
for all target groups.
Task
Instructed
personnel
Personnel with
technical
qualification
Specialist
Packaging and transport X
Installation and start of operation X
Operation X X
Service, maintenance and troubleshooting X
Taking out of service and disposal X
Table 1 – Required qualification

3 Transport
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3 Transport
Packaging
The Material Distributor will be prepared by Walther Systemtechnik GmbH for a transport to the first
destination.
The type of packaging depends on the individual mode of shipping. If not separately contracted, the
packaging is in accordance with the rules and regulations of Walther Systemtechnik GmbH.
The packing unit will not be exposed to any additional strain. Packaging and contents will be protected
against any kind of humidity. The temperature for transport and storage will strictly range between:
–20°C and + 40°C.
Transport and Damages in Transport
The actual transport of the Material Distributor and its individual parts requires special care in order to
prevent damages from external forceful impact or careless on- and off-loading.
Depending on the mode of transportation, suitable transport and load securing has to be selected.
The device will be aligned and leveled by appropriate fastening elements.
The following will be observed when the receiving checks reveal damages in transport:
•Contact the carrier (carrier, train etc.)
•Write a protocol of damages
•Contact the supplier
Location of Set-up
•At the actual location, clarify all legal requirements and make sure that you adhere to them.
•The WMV was designed for rooms which are protected against atmospheric influences.
•Operation or storage in aggressive or humid surroundings or outside can cause damages from
corrosion for which Walther Systemtechnik GmbH cannot be made liable.
•All open parts and lines will be arranged in such a way that they will not cause injuries or
damages.

4 Description of Product
Installation Manual WMV-BA-10
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4 Description of Product
This chapter contains information on the set-up and function of the Walther Material Distributor.
CAUTION
Hazard from incorrect use
Processing aggressive media such as acids, alkaline solutions, detergents,
chemicals, abrasive media etc. can cause malfunctions, material damages or even
the destruction of individual parts/the device.
Design and Construction
4.1.1 Material Distributor (WMV-03-K-14-14-01)
1 Material inlets and outlets 2 Fastening borings
3 Basic body
Figure 2 – Construction WMV-03-K-14-14-02
4.1.2 Material Distributor (WMV-04-F-38-14-01)
1 Material distributor 4-fold (G3/8“ to G1/4“) 2 Venting screw
3 Locking screw VS-ED
Figure 3 – Construction WMV-04-F-38-14-01
1
2
2
1
3
3
1
1
1
2
1

4 Description of Product
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Performance Characteristics
•Can be equipped and supplemented with ¼“ functional assembly groups
•Equipped with a connection for an optional manometer
•Cost-attractive alternative for T-pieces and pipe screw-joints
The below tables give you an overview of the allowed operating conditions, respectively the limits of
use.
Material Distributor (WMV-03-K-14-14-01)
Feature Min. Type Max. Value
Hydraulic details
Allowed operating pressure 0 - 200 [bar]
Other values
Allowed operating temperature 4 - 70 [°C]
Weight 0,548 [kg]
Dimensions (L x W x H) 50 x 40 x 40 [mm]
Table 2 – Operating conditions and limits of use
Material Distributor (WMV-04-F-38-14-01)
Feature Min. Type Max. Value
Hydraulic details
Allowed operating pressure 0 - 360 [bar]
Test pressure 400 [bar]
Other values
Allowed operating temperature 4 - 70 [°C]
Weight 0,298 [kg]
Dimensions (L x W x H) 107 x 50 x 80 [mm]
Table 3 – Operating conditions and limits of use

5 Start of Operation
Installation Manual WMV-BA-10
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EN
5 Start of Operation
WARNING
Hazard from contact or inhalation of toxic fluids, gases, mist, vapors or
dust
Strictly follow the safety data sheets of the employed media.
The operator company is responsible for providing the required personal protective
equipment which has to be worn. All rules and regulations for workplace safety,
accident prevention and environmental protection will be followed for the location,
and a yearly safety training will be conducted.
Installing the Module Body
Insert the four M6 screws in the provided through-bores and screw to the basic board.
Figure 4 – Module body
1
1

5 Start of Operation
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Fastening
5.2.1 Material Distributor (WMV-03-K-14-14-01)
Fastening with M6 screws
Inside view
Figure 5 – Fastening options

5 Start of Operation
Installation Manual WMV-BA-10
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5.2.2 Material Distributor (WMV-04-F-38-14-01)
Fastening with M6 screws
Figure 6 – Fastening options

5 Start of Operation
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Troubleshooting
IMPORTANT
First check that all supply lines are properly connected and functioning.
In case of serious problems which you cannot resolve, please contact the Walther Systemtechnik GmbH
customer service.
Customer Service / Support
Walther Systemtechnik GmbH
Hockenheimer Straße 3
D-76726 Germersheim
Phone: [phone]
Fax: [phone]
E-Mail: [e-mail]
Web: www.walther-systemtechnik.com

6 Taking out of Service
Installation Manual WMV-BA-10
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EN
6 Taking out of Service
CAUTION
Please follow all instructions for operation and maintenance!
Short Interruption
For short interruptions, i.e. overnight or weekends, turn off the complete system.
Long-term Interruption
If the Walther Material Distributor will not be used for a longer period of time, take the following steps:
•Remove all pressure from the system
•Turn off all material supply lines
Shutdown of the Device
WARNING
Danger of accidents and environmental hazard. Do not spill medium.
Medium and parts of the device will be properly disposed of (hazardous waste).
Take the following steps for a shutdown of the Walther Material Distributor:
•Remove all pressure from the WMV
•Remove pressure from material supply line
•Properly dispose of medium; observe all guiding rules and regulations.

7 Accessories
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7 Accessories
IMPORTANT
Only use original spare parts from the manufacturer!
Wrong or defective spare parts from other manufacturers can damage the device.
If other than original spare parts of the manufacturer will be used, all obligations
from the manufacturer or his sales partners, such as guarantees, service contracts
etc. will be forfeited without further notice.
The below table shows you all available accessories.
Figure Article Number Ordering Key Description
50003441 Venting screw
50000336 WRV1/4VS-ED Locking screw 1/4“
50000458 WRV3/8VS-ED Locking screw 3/8“
50003453 Mounting angle for WMV-08-F-12-38-01

WST-Key: WMV-BA-10
Article Number: 50014439