Walton 04LEAN0804-V1 User manual

Contents
Nail Bag & Ironmongery
04LEAN0804-V1
For Assistance Please
Contact Customer Care on
01636 880514
2mm Drill bit
x2
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
This building should be erected by
two people.
For ease of assembly, it is advisable to
pilot drill all screw holes and ensure
all screw heads are countersunk.
Length - 2490mm
Width - 1320mm
Height - 2072mm
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand
(not supplied) including a Phillips screwdriver, Stanley knife, wood saw,
step ladder and drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather
conditions. For the duration of heavy or extended periods of rain, swelling of the
wood panels may occur. Warping of the wood may also occur during excessive
dry spells due to an interior moisture loss. Unfortunately, these processes cannot
be avoided but can be helped. It is suggested that the outdoor building is
sprayed with water during extended periods of warm sunshine and sheltered as
much as possible during rain or snow.
Our buildings are delivered pre-treated with a water based timber treatment
however this only helps to protect during transit of your garden item. To
validate your guarantee and for better protection against weathering it is
ESSENTIAL that you treat the garden building with a wood preserver within 3
months of assembly. This will need to be re-applied annually to ensure longevity
of your building. Care must be taken when constructing the garden building
that it is not touching the ground and is on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed: Ensure that there will be access to all sides for maintenance work and
annual treatment.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base dimensions, The base should be slightly
smaller than the external measurement of the building, i.e. the cladding should overlap the base, creating a run o for water. It is also recommended
that the oor be at least 25mm above the surrounding ground level to avoid ooding.
Whilst all products manufactured at Walton Garden Buildings Limited are made to the highest standards of Safety and in the case of childrens products
independently tested to EN71 level,Walton Garden Buildings Limited cannot accept responsibility for your safety whilst erecting or using this product.
See back of instructions
for Combi greenhouse
assembly
Please retain Instructions and label (attached to your building for future reference
Before
commencing assembly
make sure you have a
suitable base ready to
erect your building
Please note that we don't include xings with this product due to wall construction materials varying from house to
house. If you are unsure on the xings you require then we recommend that you consult with your local builders
merchant or a knowledgeable DIY store.
123
456
7
9
11
12
14
15
Gable top left
Rear panel
Fixing Kit
Door panel
Gable top right
Roof panel Opening Window
Side Panels
Cover strip -1262mm x2
Large panel joist - 2380mm
Small panel joist -1306mm x2
Lagre side panel
Window block- 650mm
Door8
Vertical Beading strip -1720mm x2
10
Horizontal Beading strip -580mm
13
50mm Screw x20
70mm Screw x40
40mm Screw x10
17
30mm Black Screw x47
x3 Small
hinge
2x Mortice lock
Handle
Casement Stay
19
18
20
Key Plate
Mortice Lock 30mm Screw x 15
16 x2 Long
hinge

Assembly
The Mortice Lock is Reversible
Pre - Assemby Before following the assembly
instructions, attatch the door
to the door gable using
7x30mm Screws for each long
hinge.
To attatch the small hinge to
the door and door gable use
8x30mm Screws.
Fit the mortice lock into the recess
and fix in place with the screws
provided. Fit the key plate to the
opposite door using the screws
provided.
14x30mm Screws
8x30mm Screws
4x30mm Screws
16
15
8
3
20
18
Fix the vertical and
horizontal beading to the
door gable.
Ensure that the beading sits
flush with the back of the
door gable as shown in the
detailed vew.
11x30mm Screws
10
13
Step 1
Lay the panel joists down as shown in the diagram on a firm and level base, ensure base has suitable
drainage free from areas where standing water can collect (see front page on base requirements).
Ensure the base is square and fix together with 2 x 70mm screws per corner - pre drill to avoid splitting the
timber.
12
11
12
70mm
screw
Step 2
Remove transportation blocks from the
bottom of each panel before beginning
assembly. Each Panel should have two
blocks.
Step 3
Position the rear panel on the
base, the frame sits onto the
base with the cladding
overlapping. Locate the side
and rear panel frame to frame
as in diagram and fix with 3 x
70mm screws using fixing
method A, pre drill to avoid
splitting the timber.
*Fix the building to the panel joists after the roof
has been fitted, ensure the building is square and
that the doors open and close correctly. Fix with
50mm screws per panel as shown in fixing
method B.
70mm
screw
50mm
screw
50mm
70mm
50mm

Step 4
6 x 50mm screws
Fix the door gable using
the same method shown
in step 3.
The door and rear panel
are both interchangeable
and can be positioned
either end , Decide which
works best before
assembly .
(see 04GRECOM0808
assembly)
70mm
screw
2
1
5
6
ccc
c
c
c
c
50mm
screw
Step 5
place the left and right gable
tops (5 & 6) onto the groove of
each side. Secure in place using
3 x 50mm screws per side.
Pre drill holes rst then x
screws from the side gable up
into the gable top as shown
in xing C.
Step 6
Place the opening window (7)
and window block (11) on top of
the roof panel. Fix the window
block with 2 x 70mm screws.
Place the small hinge (12) as in
diagram and fix with 30mm
black screws.
Position SD casement stay (14)
onto the window , fix the stay
and pins with 20mm screws.
70mm
screw
2 x 70mm screws
16 x 30mm black screws
4 x 20mm black screws
30mm
black
screw
19
7
14
9 x 70mm screws
Step 7
Slide the roof panel () on top of the
building, the building may need moving
around slightly to ensure the roof panels
fit squarely.When you are happy that
everything fits correctly fix the roof down
with 70mm screws as on diagram. It is
advisable to pre drill all screw holes to
avoid splitting the roof framing.
After fixing the roof panels to the
building fix the building to the floor as
described in step 3
70mm
screw
4

Step 8
Fix the cover strips to the indside of
each gable side using 3 x 40mm
screws.
40mm
screw
6 x 40mm screws
9
Step 9
Fix the mortice lock handles (13) on
either side of the door using 4x30mm
black screws per handle, as shown in
diagram
4 x 30mm black screws
Please note that we don't include xings with this product due to wall construction materials varying from house to
house. If you are unsure on the xings you require then we recommend that you consult with your local builders
merchant or a knowledgeable DIY store.
17
04GRECOM0808-V1 Assembly
Requires 001MODP0804-V1
Follow the previous steps to assemble shed unit. Ensure the large centre cover trim has not been tted (see
step 10).
Follow instructions for 04LEAN0804-V1 to assemble pent greenhouse unit up against the tall side of the
Pent shed.
Pre drill holes rst then use 70mm screws in the locations marked below (E).
E
E
E
E
E
E
Step 13
Length - 2490mm
Width - 2530mm
Height - 2150mm
70mm
screw

It is highly recommended that you should
apply wood treatment immediately after
the building has been assembled.
Step 13
Pre drill holes from the shed panel
top (8) straight into the green house
roof panel. Use 4x70mm screws.
70mm
screw