Warn 106720 User manual

©2016 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 1 106748A0
WARN INDUSTRIES, INC. 12900 S.E. Capps Road,
Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: [phone]
Customer Service: 1-800-543-9276
Dealer Locator Service: 1-800-910-1122
International Fax: [phone]
INSTALLATION INSTRUCTIONS
Front Plow Mount
Part Number: 106720
Application: 2020 KAWASAKI MULE MX
GENERAL SAFETY PRECAUTIONS
WARNING
Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have
provided installation and operating instructions and other information on labels and in this guide. This information
alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards
associated with this product, you must use your own good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND
UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING
THIS PRODUCT.
This guide identies potential hazards and has important safety messages that help you and others avoid personal injury
or death. WARNING and CAUTION are signal words that identify the level of hazard. These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations. CAUTION
signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general information
worthy of special attention.
IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to severe injury or death
• Always Read the Plow Operator’s Manual, the Winch Operator’s Manual and all warning labels before operating.
• Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or damaged when/if drilling on the vehicle.Thoroughly inspect the area to
be drilled (on both sides of material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, re or personal injury.
• Always wear safety glasses when installing this kit. A drilling operation will cause ying metal chips. Flying chips can cause eye injury.
• Always use extreme caution when cutting and trimming during tting.
• Always remove jewelry and wear eye protection.
• Never lean over battery while making connections.
• Never route electrical cables:
o Across any sharp edges.
o Through or near moving parts.
o Near parts that become hot.
• Always insulate and protect all exposed wiring and electrical terminals.
• Always install terminal boots as directed in installation instructions.
• Always use appropriate and adequate care in lifting components into place.
• Always insure components will remain secure during installation and operation.
• Always tighten all nuts and bolts securely, per the installation instructions.
• Always operate the vehicle at a walking speed with the blade installed. Never exceed 5 mph (8 km/h), even with blade up.
• Always plow cautiously, impact with hidden or stationary object may cause the vehicle to stop suddenly or go out of control.
• Never operate the vehicle on slopes greater than 10 degrees with the plow installed.
• Never stand or ride on the plow.
• Always stay clear of moving parts and joints. Always keep others away when operating or adjusting plow.
• Always perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related hardware.
• Always replace all worn or damaged parts before operating.
• Never operate thisWARN product with damaged or missing parts.
• Always drive slowly over bumpy and rough terrain. Driving at speeds that cause the plow to bounce while in the up position can cause the winch to back-drive, causing the plow to work its way down.This may result in the plow
impacting a stationary object and cause damage to the vehicle and operator injury or death.
• Always drive at speeds such that the plow does not bounce and be aware of the plow position while driving at all times.
• Always be aware that the purpose of the j-bolt is to break the connection between the plow and the winch, to prevent serious damage to the ATV if the plow is raised too high.The plow blade will drop suddenly if the j-bolt
breaks, so always be sure there are no bystanders when you raise and lower the plow.
• Never raise the top of the plow above the headlights of the ATV, as it may damage the vehicle and plow.
• Always replace a deformed or broken j-bolt with the spare j-bolt included in the kit.
Read installation and operating instructions thoroughly.

©2016 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 2 106748A0
CAUTION
MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to minor or moderate injury
• Always take time to fully read and understand the installation and Operations Guide included with this product.
• Never operate this product if you are under 16 years of age.
• Never operate this product when under the inuence of drugs, alcohol or medications.
Read installation and operating instructions thoroughly.
TABLE OF CONTENTS
Tools Required.............................................................................................................................page 2
Torque Specications................................................................................................................page 2
Parts List.........................................................................................................................................page 3
Installation ................................................................................................................................page 4-5
Maintenance/Care......................................................................................................................page 5
TOOLS REQUIRED
- Metric wrenches
- Metric sockets
- Wrench and socket extension
NOTICE
EQUIPMENT DAMAGE
• Never tow vehicle by attaching a tow bar to the eyelets on the bumper.
• Never attach tow bars directly to the bumper. Damage to bumper may occur. WARN bumpers are not designed to be used for at towing. Consult with the manufacturer of your tow bar system for the proper vehicle tow
bar brackets..
Read installation and operating instructions thoroughly.
TORQUE SPECIFICATIONS
Please use the recommended torque specications when assembling this product unless otherwise specied in the instructions.
FASTENER SIZE FASTENER TORQUE FASTENER SIZE FASTENER TORQUE
lb-ft (N.m) lb-ft (N.m)
1/4" 8 (11) M4 (2) 3
5/16" 17 (23) M5 (4.5) 6
3/8" 30 (40) M6 (7.5) 10
7/16” 48 (66) M8 (18) 25
1/2" 74 (100) M10 (37) 50
9/16” 106 (144)
5/8" 148 (200)
3/4” 269 (364)

©2016 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 3 106748A0
PARTS LIST
ITEM PART NUMBER DESCRIPTION QTY
A1 106728 PLOW MOUNT BRACKET 1
A2 106718 PLOW MOUNT 1
A3 106640 PLOW FLANGE 1
A4 28885 FAIRLEAD PLATE 1
A5 82466 TERMINATION STRAP 1
A6 101707 SPACER PLATE 1
ITEM PART NUMBER DESCRIPTION QTY
B1 93104 M8 HEX HEAD BOLT 25MM 4
B2 93105 M8 FLAT WASHER 12
B3 22491 M8 HEX LOCK NUT 6
B4 35136 3/8 PIN W/ BAIL 2
B5 13454 M8 HEX HEAD BOLT 30MM 4
B6 7352 M8 HEX HEAD BOLT 40MM 2
B7 83474 M8 LOCK WASHER 4
BEFORE YOU BEGIN
* This kit is designed to use VRX short drum (VRX25 and VRX35) winches only.

©2016 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 4 106748A0
INSTALLATION INSTRUCTIONS
Figure 2
Figure 3
1. Remove all other accessories that may interfere with plow
and winch mounting.
2. Slide plow mount bracket (A1) over the front winch mount
and align the two front mounting holes.
3. Locate the spacer plate (A6) and align over the two rear
holes in the factory winch mounting plate.
4. From underneath the plow bracket, install two M8 x 40mm
bolts (B6) with M8 atwasher (B2) through the two most rear
mounting holes of the plow bracket and through the two
recessed holes in the frame.
5. Secure with two M8 at washers (B2) and lock nuts (B3).
Refer to exploded view for detail on page 3. Do not tighten
completely to allow for adjustment.
Figure 1
A1
A6
B6, B2,
B3

©2016 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 5 106748A0
INSTALLATION INSTRUCTIONS
6. Install the plow fairlead roller (purchased as a plow accessory)
to the fairlead plate (A4).
7. Line up the fairlead bracket/fairlead assembly (A4) with the
plow mounting (A1) bracket and spacer plate (A6).
8. Install the plow mount (A2) to plow mount bracket (A1) with
the M8 x 25 bolts, M8 washers, and lock nuts (B3). Tighten
all plow mount hardware now. Tighten to specications on
page 2.
Figure 4
Figure 5
A4
A4
A1
Figure 6

©2016 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 6 106748A0
INSTALLATION INSTRUCTIONS
9. From the side of the vehicle, slide the winch on top of the
fairlead bracket, aligning the winch feet with the mounting
holes of the fairlead bracket and winch mount.
10. From underneath the plow mount insert four M8 x 30mm
bolts (B5) and lock washers (B7) through the access holes of
the winch mount and into the winch feet. Tighten hardware
to torque specications on page 2.
11. With winch in freespool (disengage clutch), feed the winch
rope through fairlead opening. NOTE: For synthetic winch
rope applications, slide the abrasion sleeve on before
installing hook.
12. Install hook/hook strap combo to rope using clevis and
cotter pin.
13. Install the termination strap (A5) to the plow mount’s
attachment point.
14. Install plow ange (A3) to plow mount using included
retaining pins (B4). Image showing mount o vehicle for
clarity purposes, refer to exploded view on page 3 for more
detail.
15. Complete your plow installation per your plow system
installation instructions.
Your installation is complete.
1. Inspect all parts on the winch, winch mount, and related hardware prior to each use. Replace all hardware that appears rusted or
deformed.
2. Inspect all nuts and bolts on the winch, winch mount and related hardware prior to each use. Tighten all nuts that appear to be
loose. Stripped, fractured, or bent bolts or nuts need to be replaced.
3. Check all cables prior to use. Replace cables that look worn or frayed.
4. Check all moving or rotating parts. Remove debris that may inhibit the part from moving freely.
MAINTENANCE / CARE
Figure 7