Warn 107644 User manual

©2021 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 1 101802A0
WARN INDUSTRIES, INC. 12900 S.E. Capps Road,
Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: [phone]
Customer Service: 1-800-543-9276
Dealer Locator Service: 1-800-910-1122
International Fax: [phone]
INSTALLATION INSTRUCTIONS
Front Plow Mount
Part Number: 107644
Application: Kubota Sidekick
GENERAL SAFETY PRECAUTIONS
WARNING
Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have
provided installation and operating instructions and other information on labels and in this guide. This information
alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards
associated with this product, you must use your own good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND
UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING
THIS PRODUCT.
This guide identies potential hazards and has important safety messages that help you and others avoid personal injury
or death. WARNING and CAUTION are signal words that identify the level of hazard. These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations. CAUTION
signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general information
worthy of special attention.
IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to severe injury or death
• Always Read the Plow Operator’s Manual, the Winch Operator’s Manual and all warning labels before operating.
• Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or damaged when/if drilling on the vehicle.Thoroughly inspect the area to
be drilled (on both sides of material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, re or personal injury.
• Always wear safety glasses when installing this kit. A drilling operation will cause ying metal chips. Flying chips can cause eye injury.
• Always use extreme caution when cutting and trimming during tting.
• Always remove jewelry and wear eye protection.
• Never lean over battery while making connections.
• Never route electrical cables:
o Across any sharp edges.
o Through or near moving parts.
o Near parts that become hot.
• Always insulate and protect all exposed wiring and electrical terminals.
• Always install terminal boots as directed in installation instructions.
• Always use appropriate and adequate care in lifting components into place.
• Always insure components will remain secure during installation and operation.
• Always tighten all nuts and bolts securely, per the installation instructions.
• Always operate the vehicle at a walking speed with the blade installed. Never exceed 5 mph (8 km/h), even with blade up.
• Always plow cautiously, impact with hidden or stationary object may cause the vehicle to stop suddenly or go out of control.
• Never operate the vehicle on slopes greater than 10 degrees with the plow installed.
• Never stand or ride on the plow.
• Always stay clear of moving parts and joints. Always keep others away when operating or adjusting plow.
• Always perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related hardware.
• Always replace all worn or damaged parts before operating.
• Never operate thisWARN product with damaged or missing parts.
• Always drive slowly over bumpy and rough terrain. Driving at speeds that cause the plow to bounce while in the up position can cause the winch to back-drive, causing the plow to work its way down.This may result in the
plow impacting a stationary object and cause damage to the vehicle and operator injury or death.
• Always drive at speeds such that the plow does not bounce and be aware of the plow position while driving at all times.
• Always be aware that the purpose of the j-bolt is to break the connection between the plow and the winch, to prevent serious damage to the ATV if the plow is raised too high.The plow blade will drop suddenly if the j-bolt
breaks, so always be sure there are no bystanders when you raise and lower the plow.
• Never raise the top of the plow above the headlights of the ATV, as it may damage the vehicle and plow.
• Always replace a deformed or broken j-bolt with the spare j-bolt included in the kit.
Read installation and operating instructions thoroughly.

©2021 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 2 101802A0
CAUTION
MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to minor or moderate injury
• Always take time to fully read and understand the installation and Operations Guide included with this product.
• Never operate this product if you are under 16 years of age.
• Never operate this product when under the inuence of drugs, alcohol or medications.
Read installation and operating instructions thoroughly.
TABLE OF CONTENTS
Tools Required.............................................................................................................................page 2
Torque Specications................................................................................................................page 2
Parts List.........................................................................................................................................page 3
Installation ................................................................................................................................page 4-5
Maintenance/Care......................................................................................................................page 5
TOOLS REQUIRED
- Metric wrenches
- Metric sockets
- Wrench and socket extension
NOTICE
EQUIPMENT DAMAGE
• Never tow vehicle by attaching a tow bar to the eyelets on the bumper.
• Never attach tow bars directly to the bumper. Damage to bumper may occur. WARN bumpers are not designed to be used for at towing. Consult with the manufacturer of your tow bar system for the proper vehicle tow
bar brackets..
Read installation and operating instructions thoroughly.
TORQUE SPECIFICATIONS
Please use the recommended torque specications when assembling this product unless otherwise specied in the instructions.
FASTENER SIZE FASTENER TORQUE FASTENER SIZE FASTENER TORQUE
lb-ft (N.m) lb-ft (N.m)
1/4" 8 (11) M4 (2) 3
5/16" 17 (23) M5 (4.5) 6
3/8" 30 (40) M6 (7.5) 10
7/16” 48 (66) M8 (18) 25
1/2" 74 (100) M10 (37) 50
9/16” 106 (144)
5/8" 148 (200)
3/4” 269 (364)
BEFORE YOU BEGIN

©2021 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 3 101802A0
PARTS LIST
ITEM PART NUMBER DESCRIPTION QTY
A1 107646 PLOW MOUNT 1
A2 107643 SUPPORT BRACKET RH 1
A3 107645 SUPPORT BRACKET LH 1
A4 106640 PLOW FLANGE 1
ITEM PART NUMBER DESCRIPTION QTY
B1 65970 M8 FLANGE HEAD BOLT 25MM 8
B2 71588 M8 FLANGE LOCK NUT 8
B3 35136 3/8 PIN W/ SAFETY BAIL 2
A4

©2021 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 4 101802A0
INSTALLATION INSTRUCTIONS
Figure 2
1. Line up the right (A2) and left (A3) support brackets to the
outside of the vehicle gussets.
2. Secure brackets to gussets using two M8 bolts (B1) and
locknuts (B2) - each side. Do not completely tighten at this
time, to allow for adjustment.
3. Align plow mount to the holes in the support brackets and
attach using the four M8 bolts (B1) and locknuts.
4. Tighten ALL hardware at this time. Start with the support
brackets, while pushing upward and in toward the vehicle as
you tighten and lastly tighten the plow mount hardware.
Figure 1
Figure 3
A2 and A3
B1 and B2
B1 and B2
A1

©2021 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 5 101802A0
INSTALLATION INSTRUCTIONS
5. If you haven’t done so already, install your winch now per
your winch installation instructions. It is recommended to use
a plow roller fairlead for the fairlead.
6. Install plow ange (B4) to plow mount using included
retaining pins (B3). Image showing mount o vehicle for
clarity purposes.
7. Complete your plow installation per your plow system
installation instructions.
Figure 4
Figure 5
MAINTENANCE / CARE
1. Inspect all parts on the plow, plow mount, and related hardware prior to each use. Replace all hardware that appears rusted or de-
formed.
2. Inspect all nuts and bolts on the plow, plow mount and related hardware prior to each use. Tighten all nuts that appear to be
loose. Stripped, fractured, or bent bolts or nuts need to be replaced.
3. Check all cables prior to use. Replace cables that look worn or frayed.
4. Check all moving or rotating parts. Remove debris that may inhibit the part from moving freely.