Warn 93730 User manual

©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 1 93731A0
WARN INDUSTRIES, INC. 12900 S.E. Capps Road,
Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: [phone]
Customer Service: 1-800-543-9276
Dealer Locator Service: 1-800-910-1122
International Sales/Customer Service: 1-503-722-3008
International Fax: [phone]
INSTALLATION INSTRUCTIONS
PLOW MOUNT KIT
Part Number: 93730
Application: 2015+ Honda Pioneer 500
GENERAL SAFETY PRECAUTIONS
WARNING
IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to severe injury or death
• Always Read the Plow Operator’s Manual, the Winch Operator’s Manual and all warning labels before operating.
• Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or damaged when/if drilling
on the vehicle. Thoroughly inspect the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be
drilled may result in vehicle damage, electrical shock, re or personal injury.
• Always wear safety glasses when installing this kit. A drilling operation will cause ying metal chips. Flying chips can cause eye injury.
• Always use extreme caution when cutting and trimming during tting.
• Always remove jewelry and wear eye protection.
• Never lean over battery while making connections.
• Never route electrical cables:
o Across any sharp edges.
o Through or near moving parts.
o Near parts that become hot.
• Always insulate and protect all exposed wiring and electrical terminals.
• Always install terminal boots as directed in installation instructions.
• Always use appropriate and adequate care in lifting components into place.
• Always insure components will remain secure during installation and operation.
• Always tighten all nuts and bolts securely, per the installation instructions.
• Always operate the vehicle at a walking speed with the blade installed. Never exceed 5 mph (8 km/h), even with blade up.
• Always plow cautiously, impact with hidden or stationary object may cause the vehicle to stop suddenly or go out of control.
• Never operate the vehicle on slopes greater than 10 degrees with the plow installed.
• Never stand or ride on the plow.
• Always stay clear of moving parts and joints. Always keep others away when operating or adjusting plow.
• Always perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related hardware.
• Always replace all worn or damaged parts before operating.
• Never operate this WARN product with damaged or missing parts.
• Always drive slowly over bumpy and rough terrain. Driving at speeds that cause the plow to bounce while in the up position can cause the winch to back-drive, causing the plow to
work its way down. This may result in the plow impacting a stationary object and cause damage to the vehicle and operator injury or death.
• Always drive at speeds such that the plow does not bounce and be aware of the plow position while driving at all times.
• Always be aware that the purpose of the j-bolt is to break the connection between the plow and the winch, to prevent serious damage to the ATV if the plow is raised too high. The
plow blade will drop suddenly if the j-bolt breaks, so always be sure there are no bystanders when you raise and lower the plow.
• Never raise the top of the plow above the headlights of the ATV, as it may damage the vehicle and plow.
• Always replace a deformed or broken j-bolt with the spare j-bolt included in the kit.
Read installation and operating instructions thoroughly.
Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have
provided installation and operating instructions and other information on labels and in this guide. This information
alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards
associated with this product, you must use your own good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND
UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS
PRODUCT.
This guide identies potential hazards and has important safety messages that help you and others avoid personal injury
or death. WARNING and CAUTION are signal words that identify the level of hazard. These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations. CAUTION
signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general
information worthy of special attention.

©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 2 93731A0
NOTICE
EQUIPMENT DAMAGE
• Always refer to the Installation and Specication Guide, supplied in the winch kit, for all wiring schematics and specic details on how to wire this WARN product to your vehicle.
Read installation and operating instructions thoroughly.
CAUTION
MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to minor or moderate injury
• Always take time to fully read and understand the installation and Operations Guide included with this product.
• Never operate this product if you are under 16 years of age.
• Never operate this product when under the inuence of drugs, alcohol or medications.
Read installation and operating instructions thoroughly.
NOTES
BEFORE YOU BEGIN
TABLE OF CONTENTS
Torque Specications................................................................................................................page 2
Parts List.........................................................................................................................................page 3
Tools Required.............................................................................................................................page 3
Installation ................................................................................................................................page 4-6
Maintenance/Care......................................................................................................................page 7
TORQUE SPECIFICATIONS
Please use the recommended torque specications when assembling this product unless otherwise specied in the
instructions.
FASTENER SIZE FASTENER TORQUE
lb-ft (N.m)
M4 (2) 3
M5 (4.5) 6
M6 (7.5) 10
M8 (18) 25
M10 (37) 50
• This kit is compatible with WARN’s line of ATV Plow. Plow blade and push tube kits are sold separately. Please read WARN’s Winching Technique and Plow User
guide and winch installation guide, provided with these other required kits, prior to installation and use of this product.
• Not all the hardware required to install a winch is included in this mounting kit. Some hardware will be used from Warn Plow Push Tube kit.
• Before beginning plow mount installation, allow the engine and exhaust system to cool and disconnect the negative cable from the battery
• If a winch is installed, it may need to be removed to gain access for installing this plow mount.
• Do not tighten fasteners until instructed.

©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 3 93731A0
PARTS LIST
Item Part Number Qty Description
A 93735 1 Plow Mount Bracket
B 89079 2 U-bracket
C 93739 2 V-bracket
D 79341 1 Left Hand Flange
E 79340 1 Right Hand Flange
F 93729 2 Sleeve
G 93100 4 M8 Nut
H 92834 4 M6 Socket Screw
J 92013 4 M8 Carriage Bolt
K 35136 2 Pin
L 6 M10 Bolt (supplied with plow push tube kit)
M 6 M10 Nut (supplied with plow push tube kit)
N 2 M10 Bolt (re-use factory bolt)
TOOLS REQUIRED
- 8, 10, 12, 13, 14, 15mm sockets
- 8, 10, 12, 13, 14, 15mm wrenches
- 5mm hex wrench
- Ratchet Wrench
- Mallet/hammer and wood block
- Torque wrench
- Plow Push Tube Kit Instructions

©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 4 93731A0
INSTALLATION INSTRUCTIONS
1. Using a mallet, atten slightly (about 1/8 inch) the last 4
inches of each tube.
2. Install sleeves into plow push tubes, attened section last.
Drive sleeve down until ush.

©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 5 93731A0
3. Install plow mount bracket to vehicle using factory front
guard bolts, V-brackets, U-brackets and M8 carriage bolts.
See parts list diagram. V-bracket installs between frame and
plow mount bracket, with the notched end down. Do not
tighten fasteners yet.
4. Install RH & LH anges to plow push tubes. Do not tighten
fasteners yet.
5. Re-install winch, if required. Reconnect vehicle battery.
6. Install plow to vehicle mount. See Push Tube kit instructions
for more information.
7. With the vehicle on level ground, use the winch to lift the
blade up and down a few times. With blade down, tighten
fasteners to recommended torque. See Honda Service
manual for recommended torque where factory bolts are
reused.
Image shows nal assembly mounted

©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 6 93731A0
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND UNDERSTAND ALL
SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.
MAINTENANCE / CARE
1. Inspect all parts on the winch, winch mount, and related hardware prior to each use. Replace all hardware that appears
rusted or deformed.
2. Inspect all nuts and bolts on the winch, winch mount,, and related hardware prior to each use. Tighten all nuts that appear
to be loose. Stripped, fractured, or bent bolts or nuts need to be replaced.
3. Check all cables prior to use. Replace cables that look worn or frayed.
4. Check all moving or rotating parts. Remove debris that may inhibit the part from moving freely.