Warn 89613 User manual

©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 1 89614A1
WARN INDUSTRIES, INC. 12900 S.E. Capps Road,
Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: [phone]
Customer Service: 1-800-543-9276
Dealer Locator Service: 1-800-910-1122
International Sales/Customer Service: 1-503-722-3008
International Fax: [phone]
INSTALLATION INSTRUCTIONS
Center Plow Mount
Part Number: 89613
Application: 2012 Can Am Renegade 800R/ Outlander 1000 & 800R
GENERAL SAFETY PRECAUTIONS
WARNING
IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to severe injury or death
• Always Read the Plow Operator’s Manual, the Winch Operator’s Manual and all warning labels before operating.
• Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or damaged when/if drilling
on the vehicle. Thoroughly inspect the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be
drilledmayresultinvehicledamage,electricalshock,reorpersonalinjury.
• Alwayswearsafetyglasseswheninstallingthiskit.Adrillingoperationwillcauseyingmetalchips.Flyingchipscancauseeyeinjury.
• Alwaysuseextremecautionwhencuttingandtrimmingduringtting.
• Always remove jewelry and wear eye protection.
• Never lean over battery while making connections.
• Never route electrical cables:
o Across any sharp edges.
o Through or near moving parts.
o Near parts that become hot.
• Always insulate and protect all exposed wiring and electrical terminals.
• Always install terminal boots as directed in installation instructions.
• Always use appropriate and adequate care in lifting components into place.
• Always insure components will remain secure during installation and operation.
• Always tighten all nuts and bolts securely, per the installation instructions.
• Always operate the vehicle at a walking speed with the blade installed. Never exceed 5 mph (8 km/h), even with blade up.
• Always plow cautiously, impact with hidden or stationary object may cause the vehicle to stop suddenly or go out of control.
• Never operate the vehicle on slopes greater than 10 degrees with the plow installed.
• Never stand or ride on the plow.
• Always stay clear of moving parts and joints. Always keep others away when operating or adjusting plow.
• Always perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related hardware.
• Always replace all worn or damaged parts before operating.
• Never operate this WARN product with damaged or missing parts.
• Always drive slowly over bumpy and rough terrain. Driving at speeds that cause the plow to bounce while in the up position can cause the winch to back-drive, causing the plow to
work its way down. This may result in the plow impacting a stationary object and cause damage to the vehicle and operator injury or death.
• Always drive at speeds such that the plow does not bounce and be aware of the plow position while driving at all times.
• Always be aware that the purpose of the j-bolt is to break the connection between the plow and the winch, to prevent serious damage to the ATV if the plow is raised too high. The
plow blade will drop suddenly if the j-bolt breaks, so always be sure there are no bystanders when you raise and lower the plow.
• Never raise the top of the plow above the headlights of the ATV, as it may damage the vehicle and plow.
• Always replace a deformed or broken j-bolt with the spare j-bolt included in the kit.
Read installation and operating instructions thoroughly.
Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have
provided installation and operating instructions and other information on labels and in this guide. This information
alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards
associated with this product, you must use your own good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND
UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS
PRODUCT.
This guide identies potential hazards and has important safety messages that help you and others avoid personal injury
or death. WARNING and CAUTION are signal words that identify the level of hazard. These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations. CAUTION
signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general
information worthy of special attention.

©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 2 89614A1
NOTICE
EQUIPMENT DAMAGE
• AlwaysrefertotheInstallationandSpecicationGuide,suppliedinthewinchkit,forallwiringschematicsandspecicdetailsonhowtowirethisWARNproducttoyourvehicle.
• Never overtighten the j-bolt to the bracket. Doing so will pinch the winch cable against the bracket, damaging the cable.
• Always put the end of the actuator cable through the slot in the Termination Bracket. Terminating the cable through any other hole in the bracket will cause the bracket to not
function properly and will drastically reduce the life of the actuator cable.
Read installation and operating instructions thoroughly.
CAUTION
MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to minor or moderate injury
• Always take time to fully read and understand the installation and Operations Guide included with this product.
• Never operate this product if you are under 16 years of age.
• Neveroperatethisproductwhenundertheinuenceofdrugs,alcoholormedications.
Read installation and operating instructions thoroughly.
TABLE OF CONTENTS
Parts List................................................................................................................page 3
Tools Required.......................................................................................................page 3
Torque Specications............................................................................................page 3
Installation......................................................................................................... page 4-6
Maintenance/Care................................................................................................page 7

©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 3 89614A1
PARTS LIST
Reference Qty Description
A1 4 Carriage Bolt M8x1.25x25 GR 8.8 ZN
A2 6 Hex Flange Nut w/ insert M8-1.25
A3 2 Capscrew Hex Flange HD M8x1.25x30, ZN
TOOLS REQUIRED
- Socket Wrench Set (10mm-17mm)*
- Wrench Set (10mm-17mm)*
- Short Extension
- Flexible Extension
- Cut off wheel
- 1 1/4” Hole Saw
*not all sizes will be needed
TORQUE SPECIFICATIONS
Please use the recommended torque specications when assembling this product unless otherwise specied in the
instructions.
1/4 6mm 8 lb. ft. (10.8 N-m)
5/16 8mm 17 lb. ft. (23.0 N-m)
3/8 10mm 30 lb. ft. (40.7 N-m)
7/16 11mm 50 lb. ft. (67.8 N-m)
1/2 13mm 75 lb. ft. (101.7 N-m)
A1
A3
A2

©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 4 89614A1
OUTLANDER 800R AND 1000
WARNING
Always use extreme caution when cutting and trimming
during tting.
1. Remove all but the front 2 skid plate bolts and cut skid
plate along marked lines in Figure 1. These cuts provide the
necessary clearance for the center plow mount.
WARNING
Always use extreme caution when drilling on any vehicle.
Make sure that all fuel lines, brake lines, electrical wires, and other
objects are not punctured or damaged when/if drilling on the vehicle.
Thoroughly inspect the area to be drilled (on both sides of material)
prior to drilling, and relocate any objects that may be damaged. Failure
to inspect the area to be drilled may result in vehicle damage, electrical
shock, re or personal injury.
2. Using an 1-¼” hole saw, bore a hole approximately 1” from
the edge of the factory oval as shown in Figures 2 and 3.
This hole allows access to the mounting bolts in the frame.
INSTALLATION INSTRUCTIONS
Figure 1
Figure 2
Figure 3

©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 5 89614A1
INSTALLATION INSTRUCTIONS
RENEGADE 800R
3. Remove the aluminum skid plate. There are two options
when removing the skid plate.
Option 1: Remove the aluminum skid plate and leave it off
after installing the center plow mount.
Option 2: Remove the aluminum skid plate and then make
a cut to remove the front section of the skid plate that
would be in the way of the center plow mount.
The section that would need to be cut is shown in Figure 5.
4. Attach the center plow mount to the frame using the
four M8 carriage bolts (A1) and lock nuts (A2) provided.
The right side of the frame can be seen below with the
manufacturers bolt in the left hole. See Figures 6 and 7.
Figure 4
Figure 5
Figure 6 - Right Side of Frame

©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 6 89614A1
INSTALLATION INSTRUCTIONS
Figure 7- Right Side with one of two carriage bolts attached
Figure 8
Figure 9
5. Position the strap over the vehicle frame as shown and
attach it to the plate with the two anged M8 bolts (A3) and
locking nuts (A2) provided. See Figures 8 and 9.
Note: Be sure to position the fasteners with threads up.

©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 7 89614A1
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND UNDERSTAND ALL
SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.
MAINTENANCE / CARE
• Inspect all metal parts on the plow, plow mount, and related hardware prior to each use. Replace all parts that appear rusted or
deformed.
• Inspect all nuts and bolts on the plow, plow mount, and related hardware prior to each use. Tighten all nuts and bolts that
appear to be loose. Stripped, fractured, or bent bolts or nuts must be replaced.
• Check all cables prior to use. Replace cables that are worn or frayed.
• Check all moving and rotating parts. Remove debris that may inhibit the part from moving freely.
• See Warn Plow Operators Guide for more information.