Warrior Products 3830 User manual

Protecting Your Adventure Lifestyle
==============================================================================================
QUALITY ●INTEGRITY ●INNOVATION ●SERVICE
Warrior Products, Inc.
11100 SW Industrial Way
Tualatin, OR 97062
Phone [phone]
Fax [phone]
custom[email protected]
3830 FJ Cruiser Platform Half Rack
Kit Contents:
Item
Qty
Item
Qty
Main Platform
1
M8 SS Button head cap screw
8
Mount –LEFT
1
5/16” Lockwasher
8
Mount –RIGHT
3/8” x 1” Hex Bolt
3/8” Flatwasher
1
8
16
5/16” Flatwasher
3/8” Nyloc Nut
8
8
Installation Instructions:
1. Locate the 4 rear-most mounting points on the
roof of the vehicle by removing the existing roof
rack, or by removing the covers in the roof trim.
2. Remove the 2 bolts and the bracket from each
mounting point, leaving only the channel with 2
plastic sleeves remaining (Figure 1). Loosen BOTH
bolts before you remove either bolt. Do not
remove a bolt without first loosening the bolt next
to it. Failing to follow this procedure may cause
damage to the brackets inside the roof.
3. On each side of the vehicle, attach a large mount
to the rear two mounting points on each side of
the roof with the upper tabs of the bracket
facing inboard, toward the center of the
vehicle roof (as shown in Figure 2). Place the
mounting bracket into the channel so that the
plastic sleeves are positioned in the holes of
the mount. Attach the mounts with the
supplied M8 SS Button Head cap screws, lock
washers, and 5/16” flatwashers. Fully tighten
all 8 mounting screws.
(Optional: You may want to apply some silicon
or other gasket material around the plastic sleeves in the roof to ensure a water proof installation.)
*NOTE: If your mounting brackets do not fully seat into the mounting channel you may have to slide
the trim, or cut it with a hack saw to provide clearance.
Figure 1
Figure 2
Figure 2

Protecting Your Adventure Lifestyle
==============================================================================================
QUALITY ●INTEGRITY ●INNOVATION ●SERVICE
Warrior Products, Inc.
11100 SW Industrial Way
Tualatin, OR 97062
Phone [phone]
Fax [phone]
custom[email protected]
4. Next, with both mounting brackets positioned and fully tightened, carefully place the main platform on
top of the mounting brackets with the curved end forward, and the corner plates and mounting plate
surfaces on the bottom side of the rack. (Note: this will be much easier with the help of a friend)
5. Loosely install all (8) 3/8” x 1” Hex bolts, 3/8” flatwashers, and 3/8” nyloc nuts to attach the main platform
to the mounting brackets. You may have to flex the mounting brackets inward or outward to get the holes
to align properly. Due to the taper of the FJ Cruiser roof and mounting point locations, the bolts must be
placed in the appropriate mounting holes. Please refer to Figure 3 (below) for the correct mounting bolt
placement.
6. Fully tighten all hardware to secure the rack in place.
If you need further assistance installing your product, please contact us by email at
[email protected] or call us at [phone].
Front
Rear