Warrior Products 4500-2 Instruction Manual

Protecting Your Adventure Lifestyle
============================================================================================================
QUALITY ● INTEGRITY ● INNOVATION ● SERVICE
Warrior Products, Inc.
16850 SW Upper Boones Ferry Rd
Ste. A
Durham, OR 97224
Phone [phone]
Fax [phone]
custom[email protected]
Factory Fog Light Bucket assembly and Installation
P/N 4500-2
Kit Contents:
Item
Qty
Item
Qty
Factory Fog Light Bucket
2
#10-32 KEPS Nut
16
Light Mount Bracket
4
Rubber Edge Trim
30”
Fog Light Removal Instructions:
1. First, remove the fog lights from your factory
bumper skin.
2. Release the Adjustment Post by gently
compressing two tabs and push the post
through the hole. See Figures 1 & 2.
3. Next, using a flathead screwdriver, gently pry
out on the retaining tab on the outside of the
light housing to release the light. The fog light
will come out through the front of the bumper
skin. See Figure 3.
4. Repeat the procedure to remove the second light.
Light Bucket Assembly Instructions:
5. Remove the bulb from the fog light and
screw the adjustment post all the way
in to provide enough clearance for the
light to slide into the side of the Light
Bucket. See Figure 4.
6. Verify that all four Light Mount
Brackets will fit over the side Pivot Post
of your fog lights. See Figure 5. The
hole may be tight due to variations in
powder coat thickness. Enlarge the hole slightly using a round file, or drill bit if
needed.
7. Place one of the Light Mount Brackets into the Light Bucket as shown in Figure 6
and loosely hand-tighten with two #10-32 Nuts. (The slots in the flanges will slide
over the threaded studs in the Light Bucket).
8. Place a washer onto the adjustment post of the fog light, then slide the fog light
into the Light Bucket through the side at a slight angle as shown in Figure 7 on the
next page.
Adjustment Post
BEFORE
Adjustment Post
AFTER
RETAINING TAB
Adjustment Post
Pivot Post
Figure 4
Figure 5
Figure 1
Figure 2
Figure 3
Figure 6

Protecting Your Adventure Lifestyle
============================================================================================================
If you need further assistance installing your product, please contact us by email at [e-mail] or call us at
[phone]. For more accessories visit www.warriorproducts.com
THANK YOU FOR PURCHASING WARRIOR PRODUCTS
QUALITY ● INTEGRITY ● INNOVATION ● SERVICE
Warrior Products, Inc.
16850 SW Upper Boones Ferry Rd
Ste. A
Durham, OR 97224
Phone [phone]
Fax [phone]
custom[email protected]
9. Insert the Adjustment Post of the fog light through the
hole in the back of the Light Bucket until it “snaps” into
place (Figure 8). Back the adjustment post out 5-6 turns
with a Phillips head screwdriver.
10. Insert the fog light Pivot Post into the hole in the middle
of the existing Light Mount Bracket. See Figure 8.
11. Slide the second Light Mount Bracket into the Light
Bucket and locate the same middle hole of the bracket
over the second Pivot Post on the fog light (Figure 9).
Loosely hand-tighten two #10-32 Nuts.
12. Visually align the fog light so that it is positioned in the
center of the hole in the face of the Light Bucket. Make
sure to keep the Light Mount Brackets parallel to one
another and firmly placed over both pivot posts of the
fog light.
13. Tighten all four #10-32 Light Mount Bracket nuts. See
Figure 10.
14. If you choose to install edge trim around the opening in
the face of the Light Bucket, do so at this time. The
trim is longer than you need…start placing the trim
over the edge around the opening, and cut with
scissors or box knife approximately ½” longer than needed. Compress the trim so that the two ends butt together.
Cut additional trim off if necessary to find the right fit.
Light Bucket Installation Instructions:
15. Place the Light Buckets into your Warrior Products front bumper making sure to slide the four threaded posts on the
back of the Light Bucket through the four corresponding holes in the bumper socket. For proper aiming, the
adjustment post should be located on the bottom of the bucket
16. Thread four #10-32 Nuts onto the four studs on the back of the Light Bucket.
17. Visually align the Light Bucket in the bumper, then tighten the four #10-32 Nuts.
18. Repeat steps 5 through 17 to assemble and install the second Light Bucket.
19. Extend your fog light power plugs by splicing in approximately 1.5ft of wire per side (you may adjust this length
depending on your specific need).
20. Insert a bulb into each socket and re-install the socket with bulb into its respective fog light housing.
21. Turn on lights to verify connections and fine tune the vertical aim of each light by using a Philips screwdriver on the
Adjustment Post from the back side of the bumper to raise or lower the beam.
22. Installation is complete.
Figure 7
Figure 8
Figure 9
Figure 10
Pivot Post
Adjustment Post
Washer