Wayne-Dalton 800 User manual

www.Wayne-Dalton.com 349981 REV2_05/17/2016
©Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation 1
1-800-827-3667(DOOR)
Available for Models
800 and 800C
Some installation tasks listed in
this document are found in other
documents.
Please refer to the appropriate
document(s) as directed;
308577 Hilti Kwik Bolt
Installation Instructions
This installation manual provides the
trained door technician information
required to install, troubleshoot and
maintain a Wayne Dalton Advanced
Performance Option Service Door.
READ COMPLETE INSTRUCTIONS
BEFORE INSTALLING DOORS.
Installation, repairs, and adjustments must be made by a trained
door system technician using proper tools and instructions.
INSTALLER: Leave this manual with the end user!
Please call 1-[phone] and follow
the prompts to contact the appropriate
customer service agent. They will be
happy to handle any questions that you
may have.

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2
Table of Contents
Section 1........................................................................................ 3-4
• Safety Information..........................................................................................4
• Safety Instructions ..........................................................................................4
Electrical Power Requirements .............................................................................................4
Section 2........................................................................................ 5-6
• How to Use This Manual................................................................................5
• Component Identication Drawing ...........................................................6
Section 3........................................................................................ 7-8
• General Information.......................................................................................7
• Job Site Issues/Considerations.....................................................................7
Door Specications ..................................................................................................................7
• Installation Data Sheet .................................................................................8
Section 4...................................................................................... 9-21
• Installation........................................................................................................9
Guide Wall Angles Mounting & Methods............................................................................9
Headplates, Drop Stop Device & Barrel Assembly ..........................................................10
Mounting Barrel Assembly & Headplate Brackets..........................................................11
Hand Crank Operation..........................................................................................................12
Curtain Installation................................................................................................................13
Guide Angle Installation .......................................................................................................14
Position Sensor........................................................................................................................15
Mounting/Connecting Electrical Components .........................................................16-18
Emergency Hand Crank & Switch ..................................................................................16
Junction Box........................................................................................................................17
Control Panel ......................................................................................................................17
Photoeye ..............................................................................................................................17
Sensing Edge.......................................................................................................................18
Low Voltage Wiring................................................................................................................19
Motor & High Voltage Wiring...............................................................................................19
Install Safety Labels................................................................................................................20
Install Hood (Interior).............................................................................................................20
Install (Optional) Brush Seal ................................................................................................21
Install (Optional) Accessories...............................................................................................21
• Installation Check List..................................................................................21
Section 5....................................................................................22-31
• Wiring...............................................................................................................22
240V Motor Wiring .................................................................................................................23
480V Motor Wiring .................................................................................................................23
Main Component Overview.................................................................................................24
Control Panel Contents .........................................................................................................25
Control Panel Wiring Diagram............................................................................................26
Control Panel Cables .............................................................................................................27
Junction Box Wiring ..............................................................................................................28
Section 5 (continued)
Photoeye Adjustment ............................................................................................................29
Control Wiring Low Voltage ................................................................................................29
Position Sensor Wiring Connections/Settings ................................................................30
Accessory Wiring Diagrams ................................................................................................31
Reference: Conventional Wire Routing .............................................................................32
• Wiring Check List...........................................................................................32
Section 6....................................................................................33-42
• Door System Set Up Procedures.......................................................... 33-42
• Initial Startup Procedures .................................................................... 33-34
Power.........................................................................................................................................33
Photoeye Alignment ..............................................................................................................33
Limit Setup ...............................................................................................................................34
• Menus ....................................................................................................... 34-38
Express Menu...........................................................................................................................34
Menu Structure........................................................................................................................35
System Status Menu.........................................................................................................36-37
Prole Selection Menu...........................................................................................................38
Custom Settings - System Conguration ....................................................................39-42
Custom Settings - Inputs/Outputs................................................................................39-41
• Information and Set Up Check List ...........................................................42
Section 8....................................................................................43-53
• Troubleshooting ............................................................................................43
Drop Stop Device Activation Indications ..........................................................................44
Drop Stop Device Function.............................................................................................45-46
Drop Stop Device Spring Tension Adjustment.................................................................47
Controller Layout....................................................................................................................48
Control Panel Troubleshooting .....................................................................................49-50
Control Panel Status Messages ...........................................................................................50
Control Panel Error Messages........................................................................................51-53
Section 9....................................................................................55-56
• Service and Maintenance............................................................................55
• Brake Gap Inspection & Adjustment.........................................................55
Section 10..................................................................................56-58
• Illustrated Parts Breakdown .......................................................................56
• Table of Part Numbers .................................................................................57
• Warranty .........................................................................................................58

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Safety Information
WARNING
Advanced Performance service doors are large, heavy objects that move with the help of electric
motors. Since moving objects and electric motors can cause injuries, your safety and the safety of
others depends on you reading the information in this manual. If you have any questions or do NOT
understand the information presented, call your nearest service representative.
In this section and those that follow, the words "DANGER", " WARNING", and "CAUTION" are used to
stress important safety information. The word:
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in injury or
property damage.
The word NOTE is used to indicate important steps to be followed or important considerations.
1. Read manual and warnings carefully.
2. Keep the door in good working condition.
3. This door is equipped with a sensing edge,
check sensing edge operations daily.
Make any necessary repairs to keep it
functional.
4. All models are equipped with an
overcurrent device. This must be manually
reset following an overcurrent condition.
5. Keep instructions in a prominent location
near the Control Panel.
Section 1
POTENTIAL
HAZARD EFFECT PREVENTION
MOVING DOOR
WARNING
Can Cause Serious
Injury or Death
Do NOT operate unless the doorway is in sight and free of obstructions. Keep people clear of
opening while door is moving.
Do NOT change control to momentary contact unless an external reversing means is installed.
Do NOT operate a door that jambs.
ELECTRICAL SHOCK
WARNING
Can Cause Serious
Injury or Death
Turn OFF electrical power before removing Control Panel or motor cover.
When replacing Control Panel cover make sure wires are NOT pinched or near moving parts.
Operator must be electrically grounded.

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4
All Advanced Performance Service Door models are currently only available in 3-phase voltages, with 208, 240(230) and 480(460)
VAC as voltage options. Presently 575 VAC is available only with the use of a three phase, 575 VAC/480 VAC step-down transformer
for our Models 800 and 800C, Wayne Dalton Advanced Performance Option ServiceDoor. YOUR LOCAL CODES MAY REQUIRE
THAT THE INCOMING POWER TO YOUR WAYNE DALTON ADVANCED PERFORMANCE OPTION SERVICE DOOR HAVE A
LOCKOUT / TAGOUT EQUIPPED FUSED DISCONNECT SWITCH TO BE FURNISHED BY OTHERS WITHIN EYESIGHT OF
THE DOOR’S CONTROL PANEL. Incoming power wiring must meet all NEC and local building codes, plus be properly sized for
the control panel’s amperage rating on the nameplate. To reduce the risk of electric shock, the chassis of the control panel must be
properly grounded.
CAUTION
Wayne Dalton Advanced Performance Option Service Door Models must be supplied by a grounded Wye voltage supply, e.g. 208
Y/120, 480 Y/277. Ungrounded voltage supply sources must be avoided, e.g. 480 VAC, 240 VAC or 120 VAC Delta systems should
NOT be used. Voltage unbalance is a common occurrence on Delta supply systems, which power both single phase and three phase
loads, which can lead to unequal voltages on each phase leg. Voltage unbalance can cause deterioration of motor performance,
such as loss of torque, overheating, decrease the winding insulation life, and can cause motor starter contacts, located in the control
panel, to permanently "weld" closed. Voltage unbalance can be caused by inadequate conductor sizing, Delta transformer sizing,
excessive single-phase loads, poor grounding, or intermittent high resistance faults (Faults which do NOT generate high – enough
fault currents to trip an Over Current Protection device, but will cause the distributed capacitance in an ungrounded three phase
system to shift. This shift may cause destructive over-voltages to occur).
Wayne Dalton’s warranty WILL NOT cover damage caused by failure of the motor, control panel or other electrical components
due to the use of an inadequately grounded system.
Safety Instructions
Electrical Power Requirements for all Advanced Performance Service Door Models

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©Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation 5
How to Use This Manual
The sections of this Installation
Manual provide the information
required to install, troubleshoot
and maintain the Models 800 and
800C Wayne Dalton Advanced
Performance Option Service Door.
WARNING
Failure to correctly perform all steps in Sections 4–6 can result in serious injury or death. Each section
must be followed in step by step order to complete a successful installation.
Section 2
• Section 1 - Safety Information
Safety Information and Instructions. Important information related to safety terminology used
throughout this manual. Safety related instructions must be followed at all times while performing any
steps/tasks/instructions detailed in this manual.
• Section 2 - How to Use This Manual
Provides an overview of component information and how to use this manual.
• Section 3 - General Information
Details pre-installation issues that are recommended to be considered and/or resolved prior to beginning
this door system installation.
• Section 4 - Installation
Provides step by step physical installation instructions for this product.
• Section 5 - Wiring
Provides step by step wiring instructions for this product.
• Section 6 - Door System Set Up Procedures
Provides step by step control set up and programming instructions for this product.
• Section 7 - Troubleshooting
Details important troubleshooting information for typical installation, operator fault codes for
troubleshooting and service, and normal operation codes that may occur.
• Section 8 - Service and Maintenance
Provides related information on service and maintenance items.
• Section 9 - Illustrated Parts Breakdown
Provides an illustrated parts breakdown for this product, including parts identication.
• Section 9 - Return Goods Policy
Provides returned goods policy information.

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6
Component Identication Drawing
Please note that components and component locations
are shown here for REFERENCE ONLY. Your unit
installation and component locations may be different.
Fig 2–A
Non-Drive
Headplate
Non-Drive End Hood
Barrel
Assembly
Curtain/Barrel
Fasteners
(Optionally purchased) Brush Seal, Not Shown
Door Opening
Interior Hood
Drive End
Hood
Rotary Transducer
Junction Box
Hand Crank Interlock Switch
Motor
Ballast
Resistor
Brake Release
Cord
Motor Brake
Release Pull Cord
Warning Tag
Control Panel
Keypad
Coil Cable
Safety Label With
Instructions
Hand Crank
Sensing Edge
Photo Cell Transmitter & Cover Plate Assembly
NOTE: That Photo Cell location(s) may be different for your unit.
Guide
Opening
Left Guide
Angle
Bearing
Curtain
DSD (Drop Stop
Device)
Sensing Edge
Safety Label Photo Cell Receiver & Cover Plate Assembly
NOTE: That Photo Cell location(s) may be different for
your unit.
Right Guide Angle
Drive
Headplate
Gear Box

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Section 3
General Information
The following list of items should be considered prior to installing an Advanced Performance Door.
• Verify the opening measurements, head room, and side room required for this installation.
• Type of door jamb.
• Availability of a power supply, which side of door it is on and what the line voltage is.
• Door system mounting environment. Items to consider include operator location, dampness of location, dustiness of the
location and corrosiveness of the location.
• Door activation needs and requirements. Examples include 3 button control stations, 1 button control stations, radio
controls, pull cords, loop detectors, photoeyes, key switches, motion detectors, etc.
• Accessory equipment needs and requirements. Examples include sirens, warning lights, etc.
Job Site Issues/Considerations
Door Specications
DOOR MODEL NUMBER (circle one): 800 / 800C
OPENING WIDTH:
OPENING HEIGHT:
CURTAIN COLOR:
OPERATOR VOLTAGE:
HEADROOM REQUIREMENT:
CURTAIN WEIGHT: __________
SIDE ROOM: DRIVE__________ NON-DRIVE:__________
GUIDE GAP __________ GUIDE TYPE___________
"S" DIMENSION __________ "G" DIMENSION__________
OPERATOR: HP _________ RATIO_________
MOTOR MOUNTING::INTERIOR or EXTERIOR
LEFT HAND or RIGHT HAND
(check one)
Installation Data
NAME PLATE SERIAL NUMBER:
JOB NAME:
DISTRIBUTOR:
NOTE: The ID plate is located on
the bottom bar.
Entrapment Protection
Photoeyes and sensing edges are required for all electrically operated Advanced Performance
Option Service doors. Both photoeyes and sensing edge are standard with these models. Do NOT
disable them.
1-800-827-3667(DOOR)

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1. INSTALLATION DATA SHEET
A. Your “INSTALLATION DATA SHEET” looks like Fig. 3–A. It is found inside the door hardware box. You will need to refer to the data on this sheet during
installation. Record the pertinent data on page 7 of this manual as a backup.
B. Verify that the “Factory Order Number” on the door components matches the one shown on the INSTALLATION DATA SHEET.
2. PRE-INSTALLATION CHECK LIST
Ensure the door installation can be accomplished before proceeding.
• Check that the wall opening, Fig. 3–B, matches the Opening Width and Height shown on the Installation Data Sheet.
• Check that the sill is level and plumb.
• Verify the guides you received are suitable for the jambs. Compare the guide type on the Installation Data Sheet with Fig. 3–C.
V
V
Fig 3–A
Fig 3–B
Wall Angle
“Z” Guide
Outside Angle
“E” Guide
Middle Angle
Wall
Angle
“C” Dimension
Header
* Laser level may also be used. Shim equal to difference
UNEVEN FLOOR (exaggerated for
clarity)
Jamb
Water Level*
Sill
Opening
Height
Appox 5’ Difference
Level Marks
Pre-Installation Check List
Middle Angle
Middle Angle
“T” Dimension “T” Dimension
“C” Dimension
“C” Dimension

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1. INSTALL GUIDE WALL ANGLES
NOTE:It is only necessary to disassemble the guides for screw attachment
of "E" type guides. Welded "E" assemblies and all "Z" assemblies may be
installed as assembled from the factory.
A. Remove the middle angles and outside angles from the guide wall
angles. (Perform this for "E" non-welded guides only.)
B. Mount guide wall angles to achieve the "S" dimension (on the
Installation Data Sheet) plus 1/2" as shown in the illustration on the
previous page Fig. 3–C. (The extra 1/2" allows for the thickness of
the outside angle.)
• The "G" ("S" + 1/2") dimension must be held within 1/8" over the
entire height of the wall angle.
• The guides must be on a level plane and plumb.
– Place shims under the wall angle on the tall side of the
opening if necessary to put them on level, Fig. 3–B.
– Check plumb with a level or plumb bob.
2. MOUNTING METHODS
The following instructions use the Z-Guide positioning for the wall
angles, use the Z-Guide or E-Guide positioning best suited for your site.
Masonry Jambs
• Hold Z-Guide wall angle against the wall and drill mounting
holes through the slots using drill size shown in Table 4–A.
Install jamb fasteners (Table 4–A) on one wall angle. Install
second wall angle at "G" distance, refer to Fig. 3–C on the
previous page. Check for level and plumb. Use spacers between
Guide and wall as needed for plumb.
Steel Jambs
Steel jambs (welded or screwed) use "E" guides, all others use "Z".
• SCREW ATTACHMENT OPTION
– Hold E-Guide wall angle against the jamb and drill holes
through the slots using drill size shown in Table 4–A. Install
all jamb fasteners (Table 4–A) on one wall angle, then install
second wall angle at "G" ("S" + 1/2") (Fig. 3–C)distance. Check
for level and plumb.
• WELD ATTACHMENT OPTION
– Hold E-Guide wall angle against the jamb and tack weld in
place. Install second wall angle at "G" ("S" + 1/2") (Fig. 3–C)
distance. Check for level and plumb. Apply welds as shown in
Fig. 4–B, using welding electrodes E6010, E6011 or E7014.
NOTE: When the wall angle extends above the steel of the jamb or header, use washers,
spacers or shims to ll the gap between the masonry portion of the wall and the wall
angle. Use through bolts to fasten the wall angle in the area above steel, Fig. 4–C.
Wall Angle
Bolt
through
Wall
Self-tapping Bolt
Flat Washer
Steel Jamb
Fig 4–B
Fig 4–C
Table 4–A
Steel Jamb
3/16" thick
(minimum
)
3/16" Fillet Weld,
full width of wall
angle at the top
if joining with steel.
3/16" Fillet Weld,
full length on one
side of each slot.
3/16" Fillet Weld,
1-1/2 inches
long on along
edge of wall
angle between
each pair of slots.
Edge of
door opening.
Section 4
Installation JAMB FASTENER DRILL SIZE JAMB FASTENER SPECIFICATIONS
Steel 3/8" self-tapping
screw 5/16" diameter Steel jambs must be minimum 3/8" thick
Concrete 3/8" expansion
bolt 5/16" diameter Drill hole at least 4" from jamb corner.
Filled block 3/8" expansion
bolt 5/16" diameter Drill hole at least 4" from jamb corner.
Wood 3/8" lag screw 5/16" diameter Drill hole 3" deep
Unfilled
block 3/8" thru bolt 5/16" diameter Install 3" O.D. steel washer on opposite side of wall.

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10
3. IDENTIFY HEADPLATE BRACKETS, Fig. 4–D(a)
Right hand drive is shown (left hand drive opposite).
4. IDENTIFY DRIVE END OF BARREL ASSEMBLY, Fig. 4–E
Right hand drive is shown (left hand drive opposite). The drive end of
barrel assembly typically is longer and has a smaller shaft diameter
than the non-drive end.
5. MOUNT MOTOR/GEARMOTOR TO DRIVE END HEADPLATE
Attach gearmotor to drive end headplate. Drive end headplate may
come with gearmotor and motor already attached.
Installation (continued)
6. LOCATE SET COLLARS, SPACER COLLARS, KEYS, AND DROP STOP
DEVICE (DSD), Fig. 4-D(b) AND 4–E
in hardware box(s). Conrm drop stop device (DSD) matches the
barrel’s downward rotational direction.
A. Slide set collar, small ID (with set screw) onto drive end shaft of the
barrel assembly, Fig. 4–E. DO NOT tighten set screw at this time.
B. Slide spacer collar onto the drive end shaft of the barrel assembly.
The spacer collar separates the set collar from the headplate
bearing and has no set screws.
C. Slide set collar, 1-1/2” ID with set screw, onto non-drive end shaft of
the barrel assembly. DO NOT tighten set screw at this time.
D. Slide spacer collar onto the non-drive end shaft of the barrel
assembly. The spacer collar separates the set collar from the
headplate bearing and has no set screws.
WARNING
Perform the following installation steps 6A through 6D carefully. The
Drop Stop Device MUST BE INSTALLED to protect against rapid closure of
the door which could result in death or serious injury.
Fig 4–D(a)
Non-Drive End Headplate Drive End Headplate
Gear
motor
Bearing
Bracket Bearing
Fig 4–D(b)
Non-Drive End
Headplate
DSD Rotor
DSD Stator
1/2” - 13 Carriage
Bolt, Lock Washer, Nut
DSD Hub
Fig 4–E
Set Collar, 1-1/4" or 1-1/2" ID,
(with 2 set screws)
Non-Drive End Drive End
Notice smaller shaft (1-1/4” or
1-1/2” ID) diameter on drive end

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8. MOUNT BRACKETS AND BARREL ASSEMBLY, Fig. 4–F
A. Headplate brackets must be square to the wall and parallel.
B. Use hex bolts, nuts and washers (provided) to fasten headplate
brackets to the outside of the wall angles. Use washers under both
the bolt head and nut.
C. Bolt heads must be on the inside of the headplate brackets.
D. Use a level to make sure the barrel is level.
NOTE: A level barrel is crucial to the correct operation of the curtain. If the
barrel is NOT level, the curtain will begin to "telescope" towards the low
end and may damage the curtain.
E. Position the barrel assembly such that the curtain, mounted on the
barrel, will be centered between the headplates, Fig. 4–H.
F. Tighten bracket bearing set screws on both headplates to prevent
barrel from sliding side to side.
G. Slide inner set collars and spacer collars against headplate bearings
and tighten set screw on the set collars. (Spacer collar does not
have set screw.)
I. Tighten Drop Stop Device hub set screws.
Installation (continued)
7. ASSEMBLE BARREL AND HEADPLATE BRACKETS, Fig. 4–G
Apply lubricant (anti-seize compound (provided)) to inside of gearmotor
bearing.
A. Slide the drive headplate bracket bearing and gearmotor/drive bracket
onto drive end of the barrel shaft (long end).
B. Align keyways and insert supplied key. If possible leave key ush with
the shaft end. (It can be used to align drive sprocket.) Do not trim yet.
C. Slide the non-drive headplate bracket and bearing onto the non-drive
end of the barrel shaft (short length/large diameter).
D. The Stator assembly is bolted to the bracket assembly with (3) 1/2”
screws with hex nuts at the factory.
E. Align DSD (Drop Stop Device) rotor keyway with non-drive shaft end
and insert 3/8” X 3/8”X 3” key into slot on non-drive end shaft
F. Lightly tighten the set screws on the hub of the DSD rotor.
G. The distance between the outside of the headplate brackets
should be less than the "S" dimension, Fig. 3–C.
H. Do NOT tighten bearing or set collars set screws at this time.
NOTE: Do NOT install Position Sensor assembly and roller chain at this time.
CAUTION
Use proper lifting equipment and correct lifting procedures to avoid injury.
HEX BOLT
FLAT WASHER
FLAT WASHER
LOCK WASHER
NUT
NON-DRIVE HEADPLATE
WALL ANGLE
FIG 4-F
Fig 4–G(a)
Barrel
Assembly
Drive End
Headplate
Non-Drive End
Headplate
Key
Barrel
Assembly
DSD (Drop Stop Device) Brake
Fig 4–F
Barrel
Assembly
DSD (Drop Stop
Device) Brake
Wall Angle
Lock Washer
Flat
Washers
Hex
Head
Bolt
Headplate
Bracket
Hex Nut
Wall Angle
*
*
*
Fig 4–H
THESE DISTANCES MUST BE EQUAL
CURTAIN WIDTH Set Collar
Headplate Headplate

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12
9. HAND CRANK OPERATION
WARNING
Do NOT connect power to unit until instructed to do so. The hand crank is
for emergency use only and should NOT be used when there is power
connected to the door. Serious injury or death could result if the door
motor activates while the crank is installed.
NOTE: A factory installed Brake Release Cable Assembly is attached to the
motor brake assembly. No installation or adjustment is necessary.
WARNING
Do NOT pull Cable unless crank handle is engaged with motor eyelet and
secured as instructed on the Hand Crank Safety Instruction sticker attached to
the door jamb or curtain guide. Safe use requires two (2) people.
Do NOT use Motor Brake Release Pull Cord to allow curtain to free fall.
Uncontrolled curtain drop using the Motor Brake Release Pull Cord will
activate DROP STOP DEVICE.
NOTE: The brake release must remain in the release position at ALL TIMES
DURING MANUAL OPERATION. If the brake is allowed to re-engage it will
become impossible to turn the crank handle.
NOTE: A power interlock switch is located on the hand crank interlock
support bracket to prevent accidental motor operation, should the power
be restored while the Hand Crank is engaged. Do NOT disconnect power
interlock switch.
TO OPERATE: This task requires two (2) people to perform. Installation of the
Hand Crank and Interlock Switch occurs in Step 13A on page 16.
A. Disconnect ALL electrical power supply.
B. Remove hand crank from the Crank Handle Support Bracket.
– This releases the power interlock switch (a backup protection to
ensure there is no power to the gearmotor).
C. Insert the hook on the crank handle through the eyelet mounted on the
bottom (fan end) of the motor, Fig. 4–I.
D. Once the hook is securely engaged.
– Firmly secure the crank handle with BOTH hands.
– Have an assistant pull down and HOLD the brake release cable. You
will feel an immediate increase in the tension on the handle.
Installation (continued)
Fig 4–I
Eyelet
Brake
Release
Cable
Clockwise
to raise door
Cover
WARNING
After installation is complete, always disconnect power before
operating hand crank and ensure that hand crank is properly
disengaged and returned to its Support Bracket before re-
connecting power.
E. Carefully and deliberately turn the crank handle to operate the
door. (During installation you will be turning the barrel assembly.)
F. When desired height or position is reached, stop and hold hand
crank while the assistant releases the brake release ball. Ensure
the brake has re-engaged before releasing the Hand Crank.
G. Remove Hand Crank from eyelet and replace into Crank Handle
Support Bracket.
30°
MAX

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Installation (continued)
10. INSTALL CURTAIN ONTO BARREL
NOTE: If guide angles are already installed, cover the bell mouth (ared opening)
opening of the guide angles to protect the curtain from being scratched or
damaged during these steps.
A. Using the hand crank, rotate the barrel assembly so that the bolt holes or
studs on the barrel rings are facing up. Dierent barrel assembly lengths
will have more or less rings/studs, Fig. 4–K(a) and Fig. 4–K(b).
B. Suspend the curtain below the barrel on two or three slings or ropes rated
for the weight of the curtain, Fig. 4–J. (Refer to your Installation Data
Sheet.)
C. Center the curtain between the headplate brackets and pull the top slat
up and over the back side of the barrel.
• On small doors, the curtain can be rotated by hand.
• On large doors attach the top slat to two slings/ropes and rotate the
slings/ropes to bring the top slat into position.
If the barrel has rings,
– Pull the curtain up and hold top slat against the rings, Fig. 4–K(a).
– Align the slots in the top slat with the holes in the rings.
– Fasten the curtain to the rings with 3/8-16 x 5/8" Torx head screw and
washers provided.
NOTE: TAKE CARE TO PREVENT STRIPPING SCREW THREADS.
If the barrel has studs,
– Pull the curtain up and hook the slots in the top slat over the studs.
– Fasten at each stud with a 1/4-20 x 3/4" round head screw, at
washer, and two clamp washers (provided), Fig. 4–K(b).
D. Coil the curtain completely onto the barrel using the hand crank.
E. Remove bottom slat end lock and attach Sensing Edge.
F. Replace bottom slat end lock.
Rope
Fig 4–J
Fig 4–K(a)
Fig 4–K(b)
NOTE: In gures 4–K(a) & K(b)
Headplate and bearing not
shown for clarity.
WARNING
Do NOT remove the slings or ropes at this time.
Curtain
Top Slat
Stud
Flat Washer
Clamp Washer
Curtain
Top Slat
Ring
Flat Washer
3/8" - 16 x 5/8"
Torx Head Screw
1/4-20 x 3/4"
Round Head Screw
C
u
r
t
a
i
n
C
u
r
ta
i
n
Barrel
Assembly

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Installation (continued)
If you have welded "E" assemblies or "Z" assemblies factory assembled and
have already installed them in a previous step, skip Step 10.
11. INSTALL GUIDE ANGLES
Bolt the middle angles and outer angles to the wall angles as shown
in Fig. 4–L. (Wall angles may be mounted inside or outside based on
installation requirements, Fig. 4–M.)
•The "Guide Gap" MUST be set to the value given on the Installation
Data Sheet. Refer also to Door Specications on page 7.
Guid
e
Locking Pliers
Channel
Door Opening
Outer Guide Angle
Headplate
Fig 4–N
WARNING
Improper use of Hand Crank can cause severe injury or death. Review and
UNDERSTAND the operation of the Hand Crank, (see page 12), prior to
performing the following installation steps.
12. OVERTRAVEL PREPARATION
A. Place locking pliers or other secure clamping tool on both guides at
2 to 3 inches below the channels on the guide angles as shown in
Fig. 4–N. (The guides are made up of the middle and outer angles.
The pair are referred to as the "Guide Angles".)
B. Create slack in the slings/ropes, then (using the hand crank) slowly
lower the curtain and bottom bar in between the Guide Angles and
let the bottom bar rest on the locking pliers.
WARNING
In the following step, ensure clamping tools are securely fastened to the guide
angles; if clamping tools or locking pliers are NOT secure the curtain may fall
to the oor.
WARNING
Ensure the slings/ropes are securely fastened after adjusting! Refer to Fig. 4-J
Fig 4–L
Wall Angle
Door Opening
Outer Guide Angle Guide Gap
Fig 4–M
“Z” Guide
Outside Angle
“Z” Guide
Middle Angle
Wall
Angle
“C” Dimension
Guide Gap
Wall Angle
Wall Angle
Wall Angle
“C” Dimension

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©Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation 15
Installation (continued)
DANGER
LINE POWER should NOT be installed at this time. In the following steps electrical
components will be physically mounted. Ensure that all incoming power supplies
have been de-energized prior to beginning work on attachment of electrical control
systems. Use proper Lock Out/Tag Out procedures.
Do NOT connect components to electrical supply until directed to do so.
13. INSTALL POSITION SENSOR
The Position Sensor communicates curtain position and travel to the control
programming.
A. Attach the Position Sensor mounting bracket to the lower motor
mounting bolts. Tighten mounting nuts. FIG 4-P
CAUTION
The chain sprockets must be directly in line with each other to prevent
sprocket wear and Position Sensor damage.
B. Install Gear Motor Drive sprocket onto the door shaft. Ensure the
drive sprocket is aligned with the Position Sensor sprocket. Use the
supplied 1/4” X 1/4” key to lock it into the motor. FIG 4-Q
C. Do NOT install Position Sensor chain at this time. Chain will be
installed during door set up after the control system is installed and
electric power is available.
D. Route the cable from the Position Sensor to the future location of
the Control Panel. This 5-pin connector cable will be attached to the
Control Panel after it is mounted.
Fig 4–Q
(Right hand
installation
shown for
example only.)
Headplate
Rotary
Transducer
Mounting
Bracket
Motor
Gear Motor
Drive
Sprocket
1/4” x 1/4”
Key
Gear Motor
Drive
Sprocket
Rotary
Transducer
Sprocket
Fig 4– P
Washer
And Bolt
Washers
Headplate
Rotary Transducer
Mounting Bracket
Motor
Fig 4– O
Rotary
Transducer
Rotary
Transducer
Mounting
Bracket
Bolts

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16
Brake Release
Cord
NOTE: Bottom of
Brake Release
Cord Minimum of
8’ from floor
Hand Crank
Interlock Switch
Crank Handle
Retainer
Hand Crank
Motor
Junction
Box
14. MOUNTING AND CONNECTING/WIRING STANDARD ELECTRICAL COMPONENTS
This step encompasses the installation and wiring of several components;
•Crank Handle Support Bracket and Switch,
•Junction Box,
•Control Panel,
•Photoeye, and
•Sensing Edge.
A. Install Crank Support Bracket and Interlock Switch. The top end of the hand crank will
mount onto the Crank Support Bracket and be held vertically in place to the wall using the
provided clips and fasteners.
NOTE: Ensure the nished position of the Hand Crank hangs vertically above the oor and
where the crank handle will not interfere with anything.
1. Find a suitable location for mounting the Crank Support Bracket, Interlock Switch, and
Hand Crank components that are near the motor and does NOT interfere with the
operation or installation of other components, Fig. 4–R.
2. Using appropriate fasteners and pre-drilled holes, mount the Crank Support Bracket
to the wall.
3. Using appropriate fasteners, mount the Interlock Switch to the Crank Support Bracket.
4. Place the hook end of the Hand Crank onto the Support Bracket and verify hook
rests on top of and engages the Interlock Switch actuator. Make adjustments as
required.
NOTE: Proper engagement of the Interlock Switch actuator is important!
5. Route the Interlock Switch cable from the switch to the future location of the Junction
Box.
6. Hang the Hand Crank on the Support Bracket.
DANGER
LINE POWER should NOT be installed at this time. In the following steps electrical
components will be physically mounted. Ensure that all incoming power supplies have
been de-energized prior to beginning work on attachment of electrical control systems. Use
proper Lock Out/Tag Out procedures.
Do NOT connect components to electrical supply until directed to do so.
Fig 4–R
Installation
(continued)

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Installation (continued)
14. MOUNTING ... (continued)
B. Find a suitable and easily accessible location for the Junction Box,
Fig. 4–S(a).
• Locate Junction Box on the wall near the Position Sensor, Crank Handle
Retainer, and Motor, but OUTSIDE the end cover and its full open swing
range. Verify component cables will reach before mounting Junction
Box and that the end cover full open swing range does not interfere with
access to Junction Box.
• Away from heat sources.
• With no interference of moving parts of the door system.
• Where cables can be well secured while preventing unnecessary strain.
• Use the Junction Box exterior mounting xtures to mount to wall.
(Fasteners not provided.)
• Attach the Hand Crank Interlock switch cable to the Junction box
connector position 2 labeled “HAND CRANK INTERLOCK” See Fig. 5–J on
page 28.
C. Find a suitable and easily accessible location for the Control Panel,
Fig. 4–S(b).
• Adjacent to the door, on the wall, about 5 feet above the oor at the
center of the panel (roughly eye level). It may be mounted higher in
commercial applications to reduce tampering.
• Where all moving parts of the door system are visible while at the control
panel.
• Away from heat sources.
• With no interference of moving parts of the door system.
• Where cables can be well secured while preventing unnecessary strain.
• Mount the Control Panel to the wall. (Fasteners not provided.) Use
supplied mounting tabs as necessary.
Fig 4–S(c)
D. Photoeye assemblies are factory mounted to their protective shields.
Attach to guides as follows, Fig. 4–S(c).
1.Mount the Photoeye Receiver (pre-wired cable) to the lowest guide
assembly bolt so that the Photoeye is aimed toward the opposite guide.
Route the cable up and plug into the Junction Box connector position 4
labeled “Photoeye RX” see FIG 5-J page 28.
2.Mount the Photoeye Transmitter (long pre-wired cable) to the lowest
guide assembly bolt on the opposite guide, directly across from the
receiver. Route the wire up the guide and over the header to the Junction
Box to connector position 3 labeled“Photoeye TX” FIG 5-J, page 28
3.Photoeyes will be aligned later, when power is applied to the Control
Panel. See page 29 Photoeye Adjustment.
PANEL
PANEL
GUIDE
HOLES FOR CONTROL
INTERIOR MOUNTING
CONTROL
USE APPROPRIATE
FASTENERS FOR
WALL TYPE
Fig 4–S(a)
Fig 4–S(b)
PHOTOEYE
Photoeyes are attached
to their protective shields
at the factory and must
be mounted to the guides
using the hardware provided.
For parking garage applications
Photoeyes may be mounted higher
to prevent the beam from shooting
beneth vehicles.
Use Fasteners
appropriate for
wall material
Junction Box
Mounting Holes
Crank Support
Bracket
Mounting Holes

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18
Installation (continued)
Fig 4–T(b)
14. MOUNTING ... (continued)
E. Sensing Edge conduit box mounting
Sensing Edge was attached to door curtain on page 13, Step 10E.
1. If not factory installed, connect the coil cord to the sensing edge inside the
sealed bottom bar mounted conduit box.
2.Fasten the coil cord conduit box to the drive-side guide, using the supplied
bracket and accessible guide assembly bolt at approx. 2/3 of door opening
height Fig. 4–T(b).
3.Route coil cord to conduit box mounted on guide rail. Ensure that coil cord
remains free from tangling on other components or xtures.
4. Connect the coil cord wire to the supplied 3-wire M12 cable inside the conduit
box. Use only the Black and White wires, cut o the Red wire.
5. Route the supplied M12 cable from the side mounted conduit box to the
junction box connector position 1 labeled “Sensing Edge”FIG 5-J page 28. Junction
Box
S
E
N
S
I
N
G
ED
G
E
Sensor Conduit Box
Coil Sensor Cable
Guide
Mounted
Sensor
Conduit
Box
Guide
Sensor Cable
Guide Assemble Bolt
}

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©Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation 19
Installation (continued)
15. LOW VOLTAGE WIRING
A. Connections to the door are completed by attaching the two
screw-in cables to the control panel’s base, Fig. 5–I page 27.
1. 5 pin cable connector
•Position Sensor
2. 12 pin cable connector
•Photoeye Reciever
•Photoeye Transmitter
•Sensing Edge
•Hand Crank Interlock Switch
•Optional Input 1
•Optional Input 2
3. Two options may be connected to the Junction Box by
the installer. Additional options must be wired to the
spare inputs on the Control panel. Use the corresponding
option inputs.
•Radio Remote to the Junction Box connector 6 labeled
“Option 2”.
•Floor loop to the Junction Box connector 5 labeled“Option 1”.
•Motion Detector to the Junction Box connector 5 labeled “Option 1”.
•Wall mounted push button stations to the main Control Panel
Fig. 8–J on page 51.
Fig 4–U
Note: When installing push buttons, use the 24V supplied by the
Control Unit as the common.
SENSOR CABLE
BOX CABLE
MOTOR CABLE 12 PIN JUNCTION
5-PIN POSITION
MAIN POWER
(FROM DISCONNECT)
Fig 4–U
16. MOTOR & POWER WIRING (HIGH VOLTAGE) (These tasks are also diagrammed in Fig. 5–D, 5–G & 5–H on pages 24-26.)
A. Route Motor Power Cable (provided, factory wired to motor) through water-tight tting in the SECOND hole from left side of Control Panel bottom.
1. Connect the lighter gauge, twisted pair wires to the blue colored Motor Brake terminals next to the disconnect switch. Either wire can connect to
either terminal. It is labeled “B1” and “B2”.
2. Connect the green and yellow ground wire, the braided
cable shield and the non-insulated ground wire together to
the Green and Yellow terminal.
3. Connect the thicker motor wires to Terminals T1, T2 and T3 on
the green screw connectors on the bottom left of the
control unit. The order doesn’t matter since the motor
rotation can be changed using the internal programming
during Set-up in Section 6.
WARNING
Before beginning this phase of installation, ensure POWER
SUPPLY is disconnected!
A licensed electrician must perform the following step.
B. Route Main Power Cable (not provided) through a
water-tight tting (not provided) in the FIRST hole from the
left side of the Control Panel bottom.
• Connect 3-phase power lines to the disconnect. Connect
the ground wire to the Ground Terminal to the left of the disconnect.
1-800-827-3667 (DOOR)

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20
Installation (continued)
17. INSTALL SAFETY LABELS, Fig. 4–V
Product safety labels must be installed.
A. Find Safety Labels in hardware box.
B. Attach Motor Brake Release Pull Cord Tag to the motor pull cord.
C. Attach Sensing Edge Safety Label to the bottom bar.
D. Place remaining Safety Label at a readable height on door drive side guide
or jamb.
NOTE: Product safety labels should be periodically inspected and cleaned by the
product user as necessary to maintain good legibility. Order replacement safety
labels from the door manufacturer as required to maintain legibility.
18. PRE-HOOD CHECK LIST
WARNING
Improper use of Hand Crank can cause severe injury or death. Use extreme
care when operating the door manually using the hand crank. Read and
follow the HAND CRANK OPERATION instructions on page 12 and supplied
Safety Labels before attempting to operate the door.
A. Remove locking pliers or other secure clamping device.
B. Remove the ropes/slings holding the curtain.
C. Operate the door manually several times. Make sure the endlocks or
windlocks are not rubbing endplates through the entire travel of door.
D. Check that the bottom bar is level at top and bottom and the curtain is not
binding against the back of the guides.
– If curtain is level at bottom but not at top, place shims between the
curtain and barrel on the low side.
E. Verify good mechanical connection and tightness of fasteners, i.e., guides,
headplates, set screws.
F. Position the door at the half open position.
NOTE: Hood and Brush Seal installation can be delayed until the last step to allow
easy access to curtain during wiring set-up and nal adjustments.
19. INSTALL HOOD (interior*)
A. Pre-drill the hood ange at 18" spacing for wall mounting screws. Hole
diameter is dependant on the size of the wall fasteners (not provided)
used to attach hood to wall.
B. Place the hood over the hood bands or straps on the headplates (and, if
provided, hood supports) and against the wall, Fig. 4–W.
C. Fasten the hood to the hood bands or straps.
– At top, bottom and middle of the bands, drill 3/16" diameter holes
through the hood and hood bands or straps on the headplates. Fasten
the hood to the hood bands with self-tapping screws (provided).
D. Fasten the hood to the wall.
– Place fasteners using the pre-drilled holes (wall fasteners not included).
Fig 4–W
HOOD SUPPORTS NOT SHOWN
NOTE: Install hood supports (if
provided) at even intervals across
header. Number and placement
of hood supports will vary with
hood type and width.
* For EXTERIOR hood installation see
Section 7: Special Door System Features,
Exterior Hood Installation on page 43.
Fig 4–V
SAFETY LABEL
RIGHT GUIDE
ANGLE
CORD TAG
RELEASE PULL
MOTOR BRAKE
SENSING EDGE
SAFETY LABEL