Wayne-Dalton ThermoMark 5150 User manual

Wayne Dalton, a division of Overhead
Door Corporation
P.O. Box 67, Mt. Hope, OH 44660
www.Wayne-Dalton.com
WINDLOAD POST
MODEL 5150/5200/8300/8500
INSTALLATION INSTRUCTIONS
©Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation Rev 2 05/03/2016
298473
See garage door owner’s manual for warranty information.
IMPORTANT NOTICE!
READ THE ENCLOSED INSTRUCTIONS CAREFULLY BEFORE INSTALLING THIS WIND LOAD POST. PAY
CLOSE ATTENTION TO ALL WARNING LABELS AND NOTES. THIS MANUAL SHOULD BE ATTACHED
TO THE WALL IN CLOSE PROXIMITY TO THE WIND LOAD POST.

-2-
WIND LOAD POST
INSTALLATION INSTRUCTIONS
Step 1:
Attach the header lock bracket to the header using the (4) 5/16” x 1-5/8”
lag screws provided as shown in figure 1. The header lock bracket should
be in line with the intermediate hinges where the post is to be installed
and located such that the bottom of the bracket is approximately 2-1/2”
above the top of the door.
Note: drywall or any other sacrificial material covering the header must
be removed prior to installing the header lock bracket and replaced with
the same thickness of wood. If this process is required, the length of
the lag screws must be increased accordingly to include the thickness of
the wood so that a minimum of 1-1/2” of lag screw penetration into the
header is maintained.
Step 2:
Align the large diameter hole in the top plate extension with the second
hole in the top lock plate as shown in figure 1 and bolt together with (1)
5/16-18 x 2-1/2” hex bolt and nut. Align the assembly over the top of the
inner post and secure with (4) 5/16-12 x 1” self drilling screws through
the holes provided in the top lock plate. Slide the opposite end of the in-
ner post into one end of the outer post.
Step 3:
Place the post assembly from step 2 into position by lowering the top
plate extension into the notch in the header lock bracket until the top plate
extension seats in the bottom of the notch. Allow the outer post to slide
down the inner post until the bottom of the outer post rests on the floor.
Plumb the post assembly.
Step 4:
Ensuring the post assembly is plumb, trace the outline of the bottom of
the outer post on the floor. Remove the post assembly and set aside until
step 5. Locate the center of the traced outline by connecting the corners
to form an ‘x’. At the intersection of the ‘x’, drill a 9/16” diameter hole a
minimum of 4” deep into the floor. Clean dust out of hole. Align the plate
over the hole as shown in figure 2 and drill (4) 3/16” x 1-3/4” holes. Clean
out the holes and insert the (4) 1/4” x 1-3/4” phillips flat head masonary
anchors through the holes in the floor plate and tighten to secure the
plate.
Step 5:
Place the half hinge at the bottom of the bottom section in line with the
intermediate hinges and attach with (4) 1/4-20x11/16” self drilling screws
as shown in figure 3. Assemble the bottom lock plate by sliding (1) 1/2-
13x3-1/2” bolt down through the top the bracket and securing with the
hex nut from below. Attach the bottom lock plate to the bottom of the
outer post with (4) 5/16-12x1” self drilling screws as shown in figure 3.
FIGURE 3
FIGURE 1
HEADER
HEADER LOCK
BRACKET
TOP PLATE
EXTENSION
TOP LOCK
PLATE
2-1/2”
(4) 5/16x1-5/8”
LAG SCREWS
5/16-18x2-1/2”
HEX BOLT & NUT
(4) 5/16-12x1”
SELF DRILLING
SCREWS
INNER
POST
5/16”
HITCH PIN
(2) 5/16-12x1”
SELF DRILLING
SCREWS W/ 5/16
FLAT WASHERS
BOTTOM
LOCK PLATE
(4) 5/16-12x1”
SELF DRILLLING
SCREWS
OUTER
POST
LOCKING
STRAP
1/2-13x3-1/2”
HEX BOLT & NUT
14 GA NO. 2 HALF
HINGE ATTACHED
TO DOOR WITH
(4) 1/4-20x7/8”
SELF DRILLING
SCREWS
FIGURE 2
(4) 1/4” x 1-3/4”
PHILLIPS FLAT HEAD
MASONARY ANCHOR
(1) 9/16” x 4” DEEP
HOLE DRILLED INTO
CONCRETE FLOOR
(4) 3/16” x 1-3/4”
DEEP HOLES
DRILLED INTO
CONCRETE FLOOR
BOTTOM REINFORCING
PLATE 3-1/2” x 3-1/2” x 1/4”

-3-
WIND LOAD POST
INSTALLATION INSTRUCTIONS
Step 6:
Place the post assembly into position by lowering the top plate
extension into the notch in the header lock bracket until the top plate
extension seats in the bottom of the notch. Allowing the outer post
to slide down the inner post, insert the 1/2-13 x 3-1/2” bolt at the
bottom of the outer post into the hole in the floor. Ensure the bolt is
fully inserted into the floor. The nut on the underside of the bottom
lock plate must rest on the floor.
Step 7:
Lay the locking straps side by side and locate the short strap. Begin-
ning with the short strap at the top hinge, place the strap over the
post as shown in figure 4. Align the holes in the ends of the strap
over the tube in the hinge and insert a 5/16” hitch pin as shown.
Raise the back of the strap until the strap is perpendicular to the
post. Connect the strap to the post with (1) 5/16-12 x 1” self drilling
screw and flat washer 1/4” above the strap on the garage side of the
post and 1/4” below the strap on the door side of the post as shown.
Do not tighten the screws against the strap. Repeat for the remain-
ing straps. The bottom locking strap should be located at the half
hinge location installed in step 5.
Note: the strap is designed to slide freely between the screws al-
lowing movement of the door relative to the post. Do not place the
screws through the strap or tighten the screws too tight restricting
movement.
After all of the straps have been installed, check the post to make
sure it is secure by lifting up on the post. If the post raises out of
the header lock bracket, check the location of the screws above and
below the straps. The garage side screws must be located above the
strap as shown in the figure 5.
Storage instructions and decal installation continued on page 4
FIGURE 5
FIGURE 4
18 GA CENTER
HINGE
(2) 5/16-12x1”
SELF DRILLING
SCREWS W/
5/16 FLAT
WASHER
5/16”
HITCH PIN
LOCKING
STRAP
COMPLETED INSTALLATION
ON (4) SECTION DOOR
LOCKING
STRAP

-4-
WIND LOAD POST
INSTALLATION INSTRUCTIONS
SECURING POSTS FOR STORAGE
Step 1:
Locate a convenient location as close to the door as possible and
mount a header lock bracket to the wall such that the distance be-
tween the bottom of the header lock bracket and the floor is 4” greater
than the distance between the floor and the bottom of the header lock
bracket mounted over the door. The header lock bracket for storage
shall be mounted with a minimum of (2) 5/16” x 1-5/8” lag screws
(one each side) into solid wood. Masonry anchors may be substituted
for mounting directly to masonry or concrete. Provide wood blocking
adequately secured to structure as required for other substrates.
Step 2:
Mount a half hinge to the wall in line with the header lock bracket such
that the distance between the centerline of the tube in the half hinge
and the floor is 4” greater than the distance between the centerline
of the tube in the half hinge on the door and the floor when the door
is fully closed. The half hinge for storage shall be mounted with a
minimum of (2) 5/16” x 1-5/8” lag screws into solid wood. Masonry
anchors may be substituted for mounting directly to masonry or
concrete. Provide wood blocking adequately secured to structure as
required for other substrates.
Step 3:
Place the post into the storage position by lowering the top plate
extension into the notch in the header lock bracket until the top plate
extension seats in the bottom of the notch. Secure the bottom locking
strap to the half hinge using the 5/16” hitch pin. Place all remaining
hitch pins into the remaining locking straps for storage. Insert the
plastic plug into the hole in the floor.
ATTACHING THE INSTALLATION DECALS
After installation is complete, locate an obviously visible location on the
inside of the garage door and the post and place the provided installa-
tion labels and tag onto the door and post for future reference - refer
to figure 6.
Important
Labels and tag must be attached to both door and post.
1. Applied by installer - one (1) wind load psf label per door.
2. Applied by installer - one (1) wind load post installation instructions
label to be applied to inside of door, near end of second section.
3. Applied by installer - one (1) emergency high wind situations tag
to be applied to post(s) when stored on wall for constant reminder to
consumer.
FIGURE 6