Webasto Transit Vancouver Wagon User manual

Transit Vancouver
VAC Kit Vancouver Transit Wagon
Legend
1 Vancouver VAC Unit Assembly
2 Condenser Assembly
Special Tools
– Oetiker pliers (Webasto P/N 5012594A)
– Rivnut installation tool
– Hole saw kit
– Refrigerant recovery and recharging machine
– Weather-Pack/Metri-Pack crimping tool 12085270
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2
Ford Transit
2015 - Present 3.5 Liter
148” Wheelbase - High-roof - Wagon body
For kit 5013278A
Special instructions for these models
Part locations may differ slightly dependent on
the vehicle-specific configuration.
DOC P/N 5013279B KIT P/N 5013278A Printed in USA Webasto N.A., Inc.

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Vancouver Ford Transit
– Installation and repair of Webasto heating and cooling systems requires special
Webasto training, technical information, special tools and special equipment.
– NEVER attempt to install or repair Webasto heating or cooling system unless you
have the proper certifications, technical skills, tools, and equipment required to
properly complete the necessary procedures.
– ALWAYS carefully follow Webasto installation and repair instructions and heed all
WARNINGS.
– Webasto rejects any liability for problems and damage caused by the system being
installed by untrained personnel.

Table of Contents
Kit Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.0 General Service and Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.1 Refrigerants and Other Chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.2 System Flushing, Purging, and Pressure Testing for Leaks . . . . . . . . . . . . . . . 10
1.3 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.4 Applicability of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.5 Meaning of Warnings, Cautions and Notes . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.6 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.7 Legal Provisions for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.8 Prohibition on Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
General References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Vehicle preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Parts Required for Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Parts Required for Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Extreme Board Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Parts required for Hose Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
A/C Hose Crimping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Initial Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Wiring Diagram - Basic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Wiring Diagram - Extreme Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

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Vancouver Ford Transit
Kit Contents
Item
Number Part Number Description Quantity
15012567A BRACKET LONDON TRANSIT WAGON 1
262U00025459C UNDER CHASSIS CONDENSER 1
3 5012221A BRACKET ADAPTER VANCOUVER 1
45012085B VAC KIT VANCOUVER 12V W-THERMO-
STAT 1
5 5011741A BRACKET ANGLE CONDENSER REAR 1
65011706A BRACKET ANGLE CONDENSER FRONT 1
7 5013168A HOSE - REFRIGERANT SIZE -10 14
METERS
85013160A HOSE - REFRIGERANT SIZE -8 8 METERS
9 5013211A HOSE - REFRIGERANT SIZE -6 6 METERS
10 5013180A HEAT SLEEVE - ORANGE 1 METER

Ford Transit Vancouver
9
11 6290321660B DIFFUSER 1
12 5013072A BAG - EDGE TRIM AND CABLE TIES 1
13 62017067A FILTER DRYER R134A 1
14 62036025D SUPPORT - FILTER 1
15 5012812B CONTROLLER - NEO 1 1
16 5012816A BRACKET - CONTROLLER NEO 1 1
17 62U003AA093A LONDON COVER MODULE AIR 1 1
18 5011984A BRACKET UNDERBODY RH 1
19 5011606A BRACKET UNDERBODY LH 1
20 5013279B MANUAL INSTALL VANCOUVER TRANSIT
EXR 1
21 5011082C WARRANTY STATEMENT AC 1

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Vancouver Ford Transit
22 5012655A BOARD BRACKET KIT 1
23 5012514A EXTREME BOARD 1
24 5012643A WIRE HARNESS - COMPRESSOR 1
25 5012570A GND - EXTREME BOARD 1
26 5012429A WIRE HARNESS - LP/HP SWITCH 1
27 5012584A WIRE HARNESS - CONDENSER 2
28 5012883A WIRE HARNESS - EXTREME BOARD 1
29 5012876A WIRE HARNESS - BLOWER 5500-8100 1
30 5012882A WIRE HARNESS - NEO ADAPTER 5500 1
31 5012447A WIRE HARNESS - BATTERY CABLE 7100 1
32 5012587A WIRE HARNESS - THERMOSTAT OR LOW
PRESSURE SWITCH 8600 2