Weber mt IVURplus 40 D Operating instructions

IVURplus D 1
IVURplus 40 D
IVURplus 50 D
IVURplus 58 D
1116englisch/Übersetzung der Original-Betriebsanleitung
Operating and
Maintenance Manual
Weber Maschinentechnik GmbH
Im Boden 5– 8, 10
D-57334 Bad Laasphe-Rückershausen/Germany
Tel.: [phone] / 398 0
Fax: [phone] / 398 101
E-mail: [email protected]
Web: www.webermt.de

2 IVURplus D

IVURplus D 3
Table of contents
Introduction 4
General safety guidelines 5
Graphic presentation 9
Technical data 10
Transport 12
Activities prior to starting work 12
Electrical connection 12
Connecting the interior concrete vibrator to the converter 12
Initial operation 13
Shutdown 13
Maintenance 14
Troubleshooting 14
Circuit diagram 16
Contact addresses 19

4 IVURplus D
Introduction
This operating and maintenance manual is designed to facilitate familiarization with your interior
concrete vibrator, and enable you to maintain the interior concrete vibrator and use it in accordance
with the proper application possibilities.
When complying with the instructions in the operating and maintenance manual you help avoid
hazards, reduce repair and downtime costs, and increase the reliability and service life of your
interior concrete vibrator.
This operating and maintenance manual must always be available at the implementation site of the
interior concrete vibrator.
If necessary you can obtain additional information from your authorized WEBER dealer, or you can
obtain information from one of the contact addresses on the last page.
The valid conformity declaration is enclosed with every machine delivery.

IVURplus D 5
Safety and operating instructions
General
All safety instructions must be read and complied with, non-compliance results in
– danger to life and limb of the user
– impairments to the machine or other property.
In addition to the operating manual, the accident-prevention regulations in the country where the
appliance is used must be complied with.
Intended use
Interior concrete vibrators should only be used if in a technically faultless condition, as intended,
in a safety-conscious and hazard-conscious manner, and in compliance with the instructions in the
operating manual. Malfunctions that impair safety must be eliminated without delay.
The IVUR interior concrete vibrator is designed exclusively for compacting
– concrete.
Any other use of the interior concrete vibrator is considered to be improper use for which the owner
shall be exclusively responsible. All liability is rejected if damage occurs due to non-compliance with
this provision. This risk is borne solely by the user.
Easily foreseeable misuse
Any use for which the machine is not intended.
Operation
Interior concrete vibrators are only permitted to be operated by suitable persons of or above the
age of 18. Operators must be instructed on how to guide the interior concrete vibrator by the owner
or by the owner's assigned personnel.
If instructions that affect safety are given by third parties, then the operator must be authorized to
reject these instructions.
Unauthorized persons are forbidden from being in the area of the interior concrete vibrator during
the compacting process.

6 IVURplus D
Electrical voltage safety
It is prohibited to switch the interior concrete vibrator on or off by removing or inserting the connector
plug into or from the power outlet.
The connecting cable of the interior concrete vibrator must not be used to pull the plug out of the
power outlet.
Protect electric cables against heat, oil and sharp edges.
Connect IVUR interior concrete vibrators only to the voltage supply specied on the rating plate.
Do not operate IVUR interior concrete vibrators without a grounding conductor. It must be ensured
that the power distribution on site is equipped with a suitable ground fault circuit interrupter.
If operating outside of the cooling medium concrete, interior concrete vibrators must be shut down
immediately.
When taking a break, shut off the interior concrete vibrator and set it down in such a way that
it cannot roll away or fall down inadvertently.
Do not open IVUR interior concrete vibrators until 2 minutes have passed since pulling the plug
out of the power outlet as the capacitors built into the converter section require this amount of
time to discharge.
According to VDE regulation 0100/part 410, HD 384.4.41 and EC publication 384.4.41 electronic
power sources are equated to safety isolating transformers, if the cutoff in the event of a ground
fault occurs within less than 0.2 seconds and provided the cutoff is triggered electronically within
the system rather than by a mechanical switch.
Behavior if there are defects
If you notice defects on the safety devices or other defects that impair the safe operation
of the device, notify your supervisor without delay and suspend operation immediately.
We do not accept any liability in case of non-compliance.
Protective equipment includes:
Hearing protection
Hard hat
Safety shoes
Protective equipment
This machine is capable of exceeding the permissible sound level of 80 dB(A). The owner might also
face additional dangers when using the machine. Precautionary action must, therefore, be taken.
Protective gloves
Operating the interior concrete vibrator in an explosive atmosphere is prohibited.

IVURplus D 7
Operation
Prior to starting work the owner of the interior concrete vibrator must be familiar with the work
environment. The working environment includes obstacles in the work and trafc area, the bearing
capacity of the ground, as well as the necessary safeguarding of the construction site.
The interior concrete vibrator should only be operated when the protective xtures are mounted.
The protective xtures must all be in functional condition.
At least once per shift the interior concrete vibrator must be checked for apparent defects. If there
are apparent defects then operation of the interior concrete vibrator must be stopped immediately
and the responsible person must be informed. Prior to restarting, malfunctions of the interior
concrete vibrator that have occurred must be corrected.
Maintenance
The power plug of the interior concrete vibrator must be unplugged prior to any repair work.
Repair work on electrical components may only be performed by a skilled worker.
When the repair work is complete, all protective xtures must be reattached.
Discharged operating uids must be collected and stored in suitable containers. Discharged uids
must be appropriately disposed of in accordance with environmental protection regulations.
Changes and conversions
For safety reasons, do not make any unauthorized changes or conversions to the interior concrete
vibrator. The manufacturer expressly excludes any liability for damage that occurs due to changes or
conversions to the interior concrete vibrator. To ensure safe and reliable operation, only use original
WEBER spare parts.

8 IVURplus D
Inspection
German social accident insurance (DGUV) regulations mandate that DGUV directive 3 be applied
during the testing of electrical installations and equipment.
Owing to the specic type of protective device, which corresponds to a PRSD-S, the insulation resistance
of < 1 M Ohm (0.25) applies.
Interior concrete vibrators must be inspected in accordance with appropriate implementation
conditions and operating conditions, as needed; however, an inspection to ensure operationally safe
status must be performed by an expert at least once every 6 months. The results of the inspection
must be recorded in writing and must be stored at least until the next inspection.
Cleaning work
Prior to cleaning the interior concrete vibrator with a high-pressure cleaner, protect all accessible
energized switches, cable connections, etc. against water penetration by masking them off.
Cleaning tasks should only be executed in areas that are suitable and have been approved for this
purpose (oil separator amongst others).
Disposal
All operating uids and auxiliary materials must be disposed of in an environmentally-compatible
manner in accordance with country-specic regulations.
Warning against irritants or materials hazardous to health
Warning against a hazardous place
Warning against a suspended load
Wear ear protection
General regulation
Environmental protection
Important information for operating and maintenance personnel is marked by pictograms.
Hard hat
Safety shoes
Protective gloves

IVURplus D 9
3
5
4
2
8
7
6
1
Overall view IVURplus 40 D/50 D/58 D
1 Plug
2 Connecting cable
3 Switch
4 Converter
5 Coupling
6 Protective tube shielded in accordance with “EMC Directive”
7 Interior concrete vibrator
8 LED protective conductor system
Graphic presentation

10 IVURplus D
Technical data
IVUR 40 IVUR 50 IVUR 58
Noise and vibration values
Sound pressure level LPA
(at the operating station in accordance
with 2000/14/EC, in dB(A))
72 78 81
Hand/arm vibration (effective weighted
value of the acceleration on the guide
handle, determined in accordance with
2006/42/EC, Part 1, in m/s²)
0.7 2.2 2.7
IVUR 40 IVUR 50 IVUR 58
Weight
Operating weight CECE (in kg) 14 16 17
Effective diameter approx. mm 400 500 600
Dimensions
Vibrator diameter mm 40 50 58
Vibrator length mm 330 370 420
Protective tube length mm 5000 5000 5000
Weight kg 7.5 9.5 10.5
Connection vibrator section
Input voltage (V) 220 220 220
Rated current (A) 1.8 2.6 3
Frequency (Hz) 200 200 200
Rated power (W) 650 850 1050
Connection converter section
Voltage (V) 230 230 230
Frequency (Hz) 50 50 50
Rated current (A) 4.6 4.6 4.6
Rated power (kVA) 1.6 1.6 1.6
Connecting cable (m) 10 10 10
Degree of protection IP 67 IP 67 IP 67

IVURplus D 11
12
3
1 Serial number:
2 Year of manufacture:
3 Type / description:

12 IVURplus D
1
32
1
1
2
4
5
6
Transport
When transported on vehicles, the interior concrete
vibrator must be secured against slipping or rolling
away using suitable means.
Activities prior to starting work
electrical connection
Before putting the interior concrete vibrator into
operation, make sure the mains voltage (1) corre-
sponds to the voltage specied on the rating plate.
The connection must be made to a 230 Volt / 50 Hz AC
power source.
The power source is only suitable if its input voltage
does not deviate from the rated voltage by more
than 15 %.
Operate only with an approved ground fault circuit
interrupter.
Damages resulting from non-compliance will void
any warranty claims.
Connecting the interior concrete vibrator
to the converter
The interior concrete vibrator must not be connected
to the converter unless the power plug has been
unplugged.
Lightlyoiltheconnectingthread(4)on the converter(3).
Start by inserting the plug (1) with the grounding
conductor (2) into the coupling (3).
Firmly tighten the converter (1) by screwing down the
coupling (2).
Make sure that current can pass through the ground-
ing conductor (2).
It is also possible to use IVU 40/IVU 50/IVU 58
interior concrete vibrators.
Clean connecting threads (4) and (6) before con-
necting the interior concrete vibrator to the converter.

IVURplus D 13
1
1
1
Initial operation
Connect the interior concrete vibrator only to a voltage
supply that corresponds to the voltage specied on the
rating plate.
Put the converter into operation by pressing the switch (1).
If this is not the case, shut down the interior concrete
vibrator immediately and determine the fault.
Shutdown
Shut down interior concrete vibrator and converter
by pressing the switch (1).
Pull the plug out of the power outlet.
Do not pull on the cable to remove the plug of the interior
concrete vibrator from the power outlet.
Always insert the power plug into the power outlet
before switching on the converter.
Insert the power plug (1).
Switch on the interior concrete vibrator by pressing the
switch (1). The interior concrete vibrator starts up.

14 IVURplus D
Troubleshooting
Maintenance
Work must be carried out using regulation tools, and the operating and maintenance
manual must be complied with for all work.
Fault Possibble cause Remedy
Interior concrete
vibrator cannot be
put into operation
Operating error
Grounding
conductor faulty
Put the unit into operation
as specied in the operating
manual
Interior concrete
vibrator is without
function when
switched on
Automatic shutoff Shut down interior concrete vibrator
and wait approx. 30 s before
switching it back on
Grounding
conductor faulty
Shut down,
correct error
Interior concrete
vibrator shuts off
during compacting
Automatic shutoff Do not operate the interior concrete
vibrator unless the entire bottle body
is covered by concrete
Maintenance
interval
Maintenance
point
Maintenance
activity
Daily Entire machine – Clean unit
– Check connecting cable
and plug for exterior
damage
Every 200
operating hours
– Check bottle neck and
bottle tube for wear,
replace if necessary

IVURplus D 15
3
2
1
4
Fault Possibble cause Remedy
Interior concrete
vibrator cannot be
put into operation
Operating error
Grounding
conductor faulty
Put the unit into operation
as specied in the operating
manual
Interior concrete
vibrator is without
function when
switched on
Automatic shutoff Shut down interior concrete vibrator
and wait approx. 30 s before
switching it back on
Grounding
conductor faulty
Shut down,
correct error
Interior concrete
vibrator shuts off
during compacting
Automatic shutoff Do not operate the interior concrete
vibrator unless the entire bottle body
is covered by concrete
Blink code at converter
The switch housing may only be opened by skilled personnel.
The converter board is live after the removal of the switch
housing.
– Danger to life –
Cover (1)
Housing (2)
Electronics (3)
LED yellow (4)
LED display Cause Operating status
Yellow LED is
lit permanently
Converter experiencing
an error
Output voltage and output frequency
missing
Yellow LED
ashes 2 x in
rapid succession
Short circuit or ground
fault downstream from
the converter output
Check the wiring inside the hose
Electric motor IV defective
Yellow LED
ashes 4 x in
rapid succession
Low voltage Input voltage is below 230 volts –
10 %
Yellow LED
ashes 6 x in
rapid succession
Surge (short circuit)
at converter input
Mains connection or connecting
cable faulty/defective

16 IVURplus D
Circuit diagram IVUR
Frequency
converter

IVURplus D 17

18 IVURplus D

IVURplus D 19
Weber Maschinentechnik GmbH
If you have questions, suggestions, problems, etc.
please contact us at one of the following addresses:
in
Germany
WEBER Maschinentechnik GmbH
Im Boden 5– 8, 10
57334 Bad Laasphe-Rückershausen
Telephone
Fax
E-mail
+49 (0) 2754 - 398 0
+49 (0) 2754 - 398 101 –
Switchboard
+49 (0) 2754 - 398 102 –
Extension Spare Parts
[email protected]
in
France
WEBER Technologie SARL
14’ rue d’ Arsonval
69680 Chassieu
Telephone
Fax
E-mail
+33 (0) 472 - 791020
+33 (0) 472 - 791021
[email protected]
in
Poland
WEBER Maschinentechnik
Sp. zo.o.
Ul. Grodziska 7
05-830 Stara Wies
Telephone
Fax
E-mail
+48 (0) 22 - 739 70 - 80
+48 (0) 22 - 739 70 - 81
+48 (0) 22 - 739 70 - 82
[email protected]
in the
Czech
Republic
WEBER MT s.r.o.
V Pískovně 2054
278 01 Kralupy nad Vitavou
Telephone
E-mail
[phone]
[phone]
[email protected]
in the
USA and
Canada
WEBER MT, Inc.
45 Dowd Road
Bangor, ME 04401
Telephone
Fax
E-mail
+1(207) - 947 - 4990
+1(207) - 947 - 5452
[email protected]
[email protected]
in
South
America
WEBER Maschinentechnik do Brasil
Rua João Werno Erhart, 4691
Bairro Rincão
93310-405 Novo Hamburgo/RS
Brazil
Telephone
Fax
E-mail
+55 (0) 51 - 587 3044
+55 (0) 51 - 587 2271
[email protected]

20 IVURplus D
> Vibration plates
> Vibrating tampers
> Vibration rollers
> Joint cutters
> Internal vibrators and converters
> Rollers
Weber MASCHINENTECHNIK GmbH
Im Boden
57334 Bad Laasphe-Rückershausen
Phone [phone] / 398 0 – Fax [phone] / 398 101