Weber mt 0116533 Operating instructions

CR 6 CCD 2.0 1
Operating and
Maintenance Manual
CR 6 CCD 2.0
0116533; 0116534

2 CR 6 CCD 2.0

CR 6 CCD 2.0 3
Table of contents
Introduction 4
Safety guidelines 5
Graphic presentation 8
Device description 11
Technical data 12
Activities prior to starting work 14
Starting 16
Compacting 17
Shutting down 18
Maintenance overview 19
Maintenance work 20
Operating uids and ll levels 24
Troubleshooting 24
Storage 25
Circuit diagram 27
Contact addresses 31

4 CR 6 CCD 2.0
Introduction
This operating and maintenance manual is designed to facilitate familiarization with your soil
compactor, and to enable you to maintain the compactor and use it for its intended purpose.
When complying with the instructions in the operating and maintenance manual you help avoid
hazards, reduce repair and downtime costs, and increase the reliability and service life of your
compactor.
This operating and maintenance manual must always be available at the implementation site
of the soil compactor.
If necessary you can obtain additional information from your authorized WEBER dealer, or you
can obtain information from one of the contact addresses on the last page.
You can obtain information on the assembled Hatz diesel engine at www.hatz-diesel.com
The valid conformity declaration is enclosed with every machine delivery.

CR 6 CCD 2.0 5
Safety guidelines
General
All safety instructions must be read and complied with, non-compliance results in
– Danger to life and limb of the user
– Impairments to the machine or other property.
In addition to the operating manual, the accident-prevention regulations in the country where the
appliance is used must be complied with.
Intended use
The soil compactor should only be used if it is in a technically faultless condition, as intended,
in a safety-conscious and hazard-conscious manner, in compliance with the instructions in the
operating manual. Malfunctions that impair safety must be eliminated without delay.
The CR 6 CCD 2.0 compactor is designed exclusively for compacting
– Sand
– Gravel
– Crushed rock
– Semi-cohesive mixed material
– Concrete paving stone.
Any other use of the soil compactor is considered to be improper use for which the owner shall
be exclusively responsible. All liability is rejected if damage occurs due to non-compliance with
this provision. This risk is borne solely by the user.
Easily foreseeable misuse
Any use for which the machine is not intended.
Operation
Soil compactors are only permitted to be operated by suitable persons of or above the age of
eighteen. Personnel must be instructed in how to guide the compactor by the owner or by the
owner’s assigned personnel.
The machine operator must comply with tra󰀩c regulations. If instructions that a󰀨ect safety are
given by third parties, then the operator must be authorized to reject these instructions.
Protective equipment
This machine is capable of exceeding the permissible sound level of 80 dB(A). The owner might also
face additional dangers when using the machine. Precautionary action must, therefore, be taken.
Unauthorized persons are forbidden from being in the area of the soil compactor during the
compacting process.
Protective equipment includes:
Hearing protection
Hard hat
Safety shoes
Protective gloves

6 CR 6 CCD 2.0
Maintenance and repair work
Only use original Weber spare parts to ensure reliable and safe operation for maintenance or
repair work.
Hydraulic hose lines must be checked at regular intervals in accordance with standard engineering
practice, or they must be replaced at appropriate intervals, even if no signs of safety-relevant defects
are present.
Adjusting tasks, maintenance tasks, and inspection tasks must be carried out on schedule as
specied in this operating and maintenance manual. These activities should only be executed
by instructed personnel.
For repair, service, or inspection work the engine of the compactor must be safeguarded against
unintentional starting.
All pressurized lines, particularly hydraulic lines and lines of the injection system of the drive motor
must be depressurized before performing maintenance or repair tasks.
For maintenance and repair tasks the compactor must be parked on a level and stable substrate
and must be secured from rolling o󰀨 or tipping over.
Heavy components and assemblies must be secured to and lifted by hoisting machines that can
bear their weight when they are replaced. Ensure that no hazard is caused by raising components
or assemblies.
Do not position yourself or work under suspended loads.
Operation under di󰀩cult conditions
Never inhale the exhaust gas; it contains carbon monoxide, a colorless and odorless gas that
is extremely hazardous, which, if inhaled even briey, can cause unconsciousness and death.
Therefore, never operate the engines in enclosed areas or in areas that are poorly ventilated
(tunnels, caves, etc.). Exercise particular caution when operating the engine in the vicinity of
people and livestock.
Operation
Prior to starting work the owner of the compactor must be familiar with the work environment. The
work environment includes obstacles in the work and tra󰀩c area, the bearing capacity of the ground,
as well as the necessary safeguarding of the construction site in the area adjacent to public tra󰀩c;
and it includes compliance with tra󰀩c regulations.
The soil compactor should only be operated when the protective xtures are mounted. The protective
xtures must all be in functional condition.
At least once per shift the compactor must be checked for apparent defects. If there are apparent
defects then operation of the compactor must be stopped immediately, and the responsible person
must be informed. Prior to restarting, compactor malfunctions that have occurred must be corrected.
Always maintain adequate clearance to the edges of pits and embankments.
Do not drive at ninety degrees to slopes to prevent the compactor from tipping over.
After work has been concluded secure the compactor in accordance with statutory regulations,
particularly in the area of public tra󰀩c surfaces.
If lubricating oils and fuel come into contact with skin, they can cause skin cancer. Upon contact
with the skin, clean a󰀨ected skin with suitable cleaning agent without delay.

CR 6 CCD 2.0 7
Inspection
Compactors must be inspected in accordance with the corresponding implementation conditions and
operating conditions, as needed; however an inspection to ensure operationally safe status must be
performed by an expert at least once a year. The results of the inspection must be recorded in writing
and must be stored at least until the next inspection.
Cleaning work
Prior to cleaning the compactor with a high-pressure cleaner, protect all accessible energized
switches, cable connections, etc. against water penetration by masking them o󰀨.
Cleaning tasks should only be executed in areas that are suitable and have been approved for
this purpose (oil separator amongst others).
Disposal
All operating uids and auxiliary materials must be disposed of in an environmentally-compatible
manner in accordance with country-specic regulations.
Warning against irritants or materials hazardous to health
Warning against a hazardous place
Warning against a suspended load
Wear ear protection
General regulation
Environmental protection
Important information for operating and maintenance personnel is marked by pictograms.
Hard hat
Safety shoes
Protective gloves

8 CR 6 CCD 2.0
1
3
4
6
2
7
8
9
4
5
11 12
Graphic presentation
Overall view CR 6 CCD 2.0
1 Engine 8 Gas lever
2 Drive lever 9 Attachment plates
3 Manual guidance rod 10 Fuse holders (no image)
4 Lifting ring 11 MDM motor protection
5 Base plate 12 COMPATROL®
6 Protective frame 13 Hearing protection (sticker)
7 Exciter

CR 6 CCD 2.0 9
1
2
1
1
When the ignition is switched on, the LED (1) will light up
10 hours prior to the next scheduled maintenance.
The display will also indicate the operating hours (2) that
have passed since the last maintenance.
The total operating hours will be displayed as soon as the
engine is running.
The LED display (1) lights up, indicating that the engine
is in operation.
Oil pressure indicator (1) is illuminated. Oil level too low.
Engine shuts down immediately.
Error must be corrected prior to restart.
Graphic presentation – MDM motor protection

10 CR 6 CCD 2.0
1
1
1
Charge level LED (1) is illuminated.
Charging voltage too low or not available.
Battery is not being charged.
Temperature LED (1) is illuminated.
Engine temperature too high.
The engine is shut down 3 minutes after
the LED comes on.
Air lter LED (1) is illuminated.
Air lter is fouled up.
The engine is shut down 10 minutes after
the LED comes on.

CR 6 CCD 2.0 11
Device description
The CR 6 CCD 2.0 compactor is used for road building and landscaping compaction tasks.
Drive
The compactor is propelled by an air-cooled Hatz diesel engine.
Force is transferred to the exciter mechanically via a V-belt.
Operation
Start the Hatz diesel engine via the electrical start device.
After starting, vibration is switched on via the centrifugal clutch attached to the engine. Use the
gas lever to vary the engine speed between idle and full throttle.
Forward and reverse is variably controlled via the handle attached to the manual guidance rod.
Function of the engine start module MDM
The engine start module MDM installed on the dashboard is used to, among other things, monitor
the engine function and visually indicate error messages or the next scheduled maintenance via
LEDs / the operating hours counter.
Function of the COMPATROL®
The ground compaction achieved is measured and visually displayed via LEDs on the COMPATROL®
electronic combination instrument placed in the dashboard.

12 CR 6 CCD 2.0
Technical data
CR 6 CCD 2.0
Weight
Operating weight CECE in kg (basic device) 414
Dimensions
Overall length (in mm) 1710
Overall width / with attachment plates (in mm) 450 / 590 / 740
Height with folded manual guidance rod (in mm) 1160
Base plate length (base in mm) 450
Pressure surface (in mm) 450 x 400
Drive
Engine manufacturer Hatz
Type 1 B 40
Performance at operating speed
in accordance with ISO 3046-1 (kW) 5.8
Combustion process 4-stroke diesel
Operating speed (1/min) 2750
Operating speed (ground-dependent in m/min) 24
Incline capacity (ground-dependent in %) 35
Vibration
System Two-wave vibrator
Drive concept Mechanical
Frequency (in Hz) 72
Centrifugal force (in kN) 55
CR 6 CCD 2.0
Noise emissions in accordance with 2000/14/EC
Sound pressure level LPA ascertained
in accordance with EN 500, in dB (A)
Sound power level LWA ascertained
in accordance with EN ISO 3744 and EN 500, in dB (A) 108
Vibration values
Root-mean-square acceleration value
for hand-arm vibration ascertained
in accordance with EN 500 in m/s² 2,4
In accordance with directive 2006/42/EC,
complying with the vibration values
is the owner’s responsibility.

CR 6 CCD 2.0 13
2
1
3 4
56
1 Description 2 TYPE
.................................................... ....................................................
3 Serial number 4 Year of construction
.................................................... ....................................................
5 Mass 6 Rated power kW
.................................................... ....................................................

14 CR 6 CCD 2.0
1
1
2
1
1
1
pull
min
Transport
Fit the crane hook into the hinged lifting ring (1) and lift
the machine onto the desired means of transport.
Only use lifting machines with a minimum bearing
capacity of 500 kg.
Arrest the manual guidance rod (1) with the spring bolt (2).
Adjust the desired work height of the manual guidance rod
with the set screw (1).
Adjusting the manual guidance rod
The correct oil level is between the min. and max. marks.
Checking the engine oil level
Pull the oil dip stick (1) out of the crankcase.
Activities prior to starting work
Do not step under suspended loads.
When transporting the soil compactor on a vehicle,
secure it with suitable restraints.
Open the engine hood (1).
max

CR 6 CCD 2.0 15
1
2
1
Check the hydraulic oil level when the machine is at operating
temperature. The correct oil level is reached when the oil is at
the lower edge of the check screw.
Tighten the screws of the attachment plates with a torque
of 425 NM.
Check the hydraulic uid level
Mounting the attachment plates
Installing the protective mat
Fasten the protective mat with holder, screws, spring-lock
washers and nuts on the base plate front and rear.
Ensure that the protective mat rests under the base plate.
Open the cover (1), unscrew and remove the gas cap (2),
check the ll level, if necessary top o󰀨 with clean diesel fuel
to the lower edge of the ller neck.
Check the fuel level
For work at the fuel system, have a suitable re-extin-
guishing agent at the ready.
Fire, naked light, and smoking is forbidden!

16 CR 6 CCD 2.0
1
1
3
2
4
5
6
7
8
1
Starting
Open the vandalism ap (1).
Insert the ignition key (1) and turn to position 1.
10 hours prior to the next scheduled maintenance the LED (2)
lights up permanently.
The display will indicate the operating hours that have passed
since the last maintenance.
Turn the ignition key (1) to position 2.
Release the ignition key as soon as the engine starts.
The ignition key must bounce back to pos. 1 and remain
in this position during operation. The charge level (3),
temperature (4), lter (5) and oil pressure indicator (6)
must go out immediately after starting.
The LED indicator (7) lights up, indicating that the engine
is in operation.
The operating hours counter (8) will keep counting the
operating hours as long as the ignition is switched on.
If the ignition key does not bounce back to pos. 1 – turn
o󰀨 the machine immediately – danger of starter damage
due to the starter also running during operation.
Start for a maximum of 20 seconds without interruption.
If the engine does not start, repeat starting process after
a minute. If the engine does not start after two start pro-
cesses, seek cause in fault table.
Insert the vandalism ap (1) into the designated holder.
Bring the gas lever into full-throttle position.

CR 6 CCD 2.0 17
1
1
1
1
2
Compacting
Control drive speed and direction of travel with the handle (1).
Bring the gas lever (1) into full-throttle position.
Only run machine within reach of the manual guidance
rod.
Once the ignition is switched on, the COMPATROL®
compaction system will perform a function test.
All LEDs (1) light up.
The green LED (1) will be illuminated as soon as the
operating frequency has been reached, indicating that the
COMPATROL®compaction measurement system is ready
for operation.
During the compaction work compaction is continuously
measured and displayed visually via the yellow LEDs 1 – 7
(2). Maximum possible compaction is reached as soon as
there is no noticeable increase in the illuminated LEDs.

18 CR 6 CCD 2.0
1
1
1
1
2
Shutting down
Push back the gas lever (1) all the way.
Close the vandalism ap (1) and lock with a padlock.
Turn the ignition key (1) from position “1” to position “0”.
Pull out the ignition key.
During breaks – even if they are short – the machine
must be shut down.
Parked devices that represent an obstacle must be
safeguarded against through conspicuous measures.
If all LEDs (1) are illuminated then compaction must be
stopped immediately.
Maximum compaction is achieved.
It is possible to loosen the material that will be compacted.
Under certain circumstances the possibility of machine
damage – due to a substrate that is too hard – cannot
be excluded.
If the red and green LEDs (1/2) are illuminated, then the
material cannot be compacted. The substrate should be
replaced with material that can be compacted.

CR 6 CCD 2.0 19
Maintenance overview
The regulations of the engine manufacturer must be complied with in addition to the above
maintenance overview!
Work must be carried out using regulation tools, and the operating and maintenance manual
must be complied with for all work.
All maintenance work: select a collection vessel that is large enough to prevent oil from spill-
ing onto the ground. Dispose of waste oil in an environmentally friendly manner (regulation on
waste oils).
Dispose of oils, greases, cloths soaked in oil, and replaced parts with oil on them in an environ-
mentally friendly manner.
If lubricating oils and fuel come into contact with skin, they can cause skin cancer. Upon contact
with the skin, clean a󰀨ected skin with suitable cleaning agent without delay.
If accessible during maintenance, check the condition and stability of all screws.
Maintenance interval Maintenance point Maintenance activity
After the rst
25 operating hours
Engine – Change the engine oil
– Re-tighten all accessible
threaded connections
Every 8 operating
hours / daily
Air lter –Clean air lter insert,
check for damage,
replace if necessary
Every 150 operating
hours / every 6 months
Engine – Change the engine oil
–Change the fuel lter
–Change oil lter
Every 150 operating
hours / every year
Transmission – Change oil
Exciter – Change oil

20 CR 6 CCD 2.0
1
1
1
Change the engine oil
Open the screw cap (1) of the oil ller neck.
When working in the area of the engine compartment
there is a danger of being burnt!
Screw the oil drain pipe (1) onto the engine drain valve and
drain o󰀨 the oil.
After emptying completely, unscrew the oil drain pipe
from the drain valve and ll with oil in accordance with
the specication.
Maintenance work
Danger of scalding due to hot oil.
Only drain engine oil when at operating temperature.
Open the engine hood (1).