Weber mt CR 9 CCD 2.0 Operating instructions

CR 9 CCD 2.0 1
CR 9 CCD 2.0
Hatz 1 D 90
Operating and
Maintenance Manual
0316/englisch/Übersetzung der Original-Betriebsanleitung
Weber Maschinentechnik GmbH
Im Boden 5– 8, 10
D-57334 Bad Laasphe-Rückershausen/Germany
Tel.: [phone] / 398 0
Fax: [phone] / 398 101
E-mail: [email protected]
Web: www.webermt.de

2 CR 9 CCD 2.0

CR 9 CCD 2.0 3
Table of contents
Introduction 4
Safety guidelines 5
Graphic presentation 8
Device description 11
Technical data 12
Activities prior to starting work 14
Starting 16
Compacting 17
Shutting down 17
Maintenance overview 18
Maintenance work 19
Operating uids and ll levels 23
Troubleshooting 24
Storage 25
Contact addresses 27

4 CR 9 CCD 2.0
Introduction
This operating and maintenance manual is designed to facilitate familiarization with your soil
compactor, and to enable you to maintain the compactor and use it for its intended purpose.
When complying with the instructions in the operating and maintenance manual you help avoid
hazards, reduce repair and downtime costs, and increase the reliability and service life of your
compactor.
This operating and maintenance manual must always be available at the implementation site of the
soil compactor.
If necessary you can obtain additional information from your authorized WEBER dealer, or you can
obtain information from one of the contact addresses on the last page.
You can obtain information on the assembled Hatz diesel engine at www.hatz-diesel.com
The valid conformity declaration is enclosed with every machine delivery.

CR 9 CCD 2.0 5
Hearing protection
Hard hat
Safety shoes
Protective gloves
Safety guidelines
General
All safety instructions must be read and complied with, non-compliance results in
– Danger to life and limb of the user
– Impairments to the machine or other property.
In addition to the operating manual, the accident-prevention regulations in the country where
the appliance is used must be complied with.
Intended use
The soil compactor should only be used if it is in a technically faultless condition, as intended,
in a safety-conscious and hazard-conscious manner, in compliance with the instructions in the
operating manual. Malfunctions that impair safety must be eliminated without delay.
The CR 9 CCD 2.0 compactor is designed exclusively for compacting
– Sand
– Gravel
– Crushed rock
– Semi-cohesive mixed material.
Any other use of the soil compactor is considered to be improper use for which the owner shall be
exclusively responsible. All liability is rejected if damage occurs due to non-compliance with this
provision. This risk is borne solely by the user.
Easily foreseeable misuse
Any use for which the machine is not intended.
Operation
Soil compactors are only permitted to be operated by suitable persons of or above the age of
eighteen. Personnel must be instructed in how to guide the compactor by the owner or by the owner’s
assigned personnel.
The machine operator must comply with trafc regulations. If instructions that affect safety are given
by third parties, then the operator must be authorized to reject these instructions.
Unauthorized persons are forbidden from being in the area of the soil compactor during the
compacting process.
Protective equipment
This machine is capable of exceeding the permissible sound level of 80 dB(A). The owner might also
face additional dangers when using the machine. Precautionary action must, therefore, be taken.
Protective equipment includes:

6 CR 9 CCD 2.0
Operation
Prior to starting work the owner of the compactor must be familiar with the work environment. The
work environment includes obstacles in the work and trafc area, the bearing capacity of the ground,
as well as the necessary safeguarding of the construction site in the area adjacent to public trafc;
and it includes compliance with trafc regulations.
The soil compactor should only be operated when the protective xtures are mounted. The protective
xtures must all be in functional condition.
At least once per shift the compactor must be checked for apparent defects. If there are apparent
defects then operation of the compactor must be stopped immediately, and the responsible person
must be informed. Prior to restarting, compactor malfunctions that have occurred must be corrected.
Always maintain adequate clearance to the edges of pits and embankments.
Do not drive at ninety degrees to slopes to prevent the compactor from tipping over.
After work has been concluded secure the compactor in accordance with statutory regulations,
particularly in the area of public trafc surfaces.
Operation under difcult conditions
Never inhale the exhaust gas; it contains carbon monoxide, a colorless and odorless gas that
is extremely hazardous, which, if inhaled even briey, can cause unconsciousness and death.
Therefore, never operate the engines in enclosed areas or in areas that are poorly ventilated
(tunnels, caves, etc.). Exercise particular caution when operating the engine in the vicinity of
people and livestock.
If lubricating oils and fuel come into contact with skin, they can cause skin cancer. Upon contact
with the skin, clean affected skin with suitable cleaning agent without delay.
Maintenance and repair work
Only use original Weber spare parts to ensure reliable and safe operation for maintenance or repair
work.
Hydraulic hose lines must be checked at regular intervals in accordance with standard engineering
practice, or they must be replaced at appropriate intervals, even if no signs of safety-relevant defects
are present.
Adjusting tasks, service tasks, and inspection tasks must be executed on schedule in accordance
with the service display in the COMPATROL display instrument or as specied in this operating and
service manual. These activities should only be executed by instructed personnel.
For repair, service, or inspection work the engine of the compactor must be safeguarded against
unintentional starting.
All pressurized lines, particularly hydraulic lines and lines of the injection system of the drive motor
must be depressurized before performing maintenance or repair tasks.
For maintenance and repair tasks the compactor must be parked on a level and stable substrate
and must be secured from rolling off or tipping over.
Heavy components and assemblies must be secured to and lifted by hoisting machines that can
bear their weight when they are replaced. Ensure that no hazard is caused by raising components
or assemblies.
Do not position yourself or work under suspended loads.

CR 9 CCD 2.0 7
Inspection
Compactors must be inspected in accordance with the corresponding implementation conditions
and operating conditions, as needed; however an inspection to ensure operationally safe status
must be performed by an expert at least once a year. The results of the inspection must be recorded
in writing and must be stored at least until the next inspection.
Cleaning work
Prior to cleaning the compactor with a high-pressure cleaner, protect all accessible energized
switches, cable connections, etc. against water penetration by masking them off.
Cleaning tasks should only be executed in areas that are suitable and have been approved for this
purpose (oil separator amongst others).
Disposal
All operating uids and auxiliary materials must be disposed of in an environmentally-compatible
manner in accordance with country-specic regulations.
Important information for operating and maintenance personnel is marked by pictograms.
Warning against irritants or materials hazardous to health
Warning against a hazardous place
Warning against a suspended load
Wear ear protection
General regulation
Environmental protection
Hard hat
Safety shoes
Protective gloves

8 CR 9 CCD 2.0
912
7
42
3
6
8
10
5
13
14
15 16
Graphic presentation
Overall view CR 9 MDM
1 Engine (no image) 9 Gas lever
2 Rocker switch 10 Attachment plates
3 Manual guidance rod 11 Fuse holders (no image)
4 Lifting ring 12 Hearing protection (sticker)
5 Handle 13 Maintenance cover
6 Base plate 14 Side panel
7 Protective frame 15 Engine start module MDM
8 Exciter 16 COMPATROL®

CR 9 CCD 2.0 9
1
2
1
1
The LED display (1) lights up, indicating that the engine
is in operation.
Oil pressure indicator (1) is illuminated. Oil level too low.
Engine shuts down immediately.
Error must be corrected prior to restart.
Graphic presentation – MDM motor protection
When the ignition is switched on, the LED (1) will light up
10 hours prior to the next scheduled maintenance.
The display will also indicate the operating hours (2) that
have passed since the last maintenance.
The total operating hours will be displayed as soon as the
engine is running.

10 CR 9 CCD 2.0
1
1
1
Charge level LED (1) is illuminated.
Charging voltage too low or not available.
Battery is not being charged.
Temperature LED (1) is illuminated.
Engine temperature too high.
The engine is shut down 3 minutes after
the LED comes on.
Air lter LED (1) is illuminated.
Air lter is fouled up.
The engine is shut down 10 minutes after
the LED comes on.

CR 9 CCD 2.0 11
Device description
The CR 9 CCD 2.0 compactor is used for road building and landscaping compaction tasks.
Drive
The compactor is propelled by an air-cooled Hatz diesel engine.
Force is transferred to the exciter mechanically via a V-belt.
Operation
Start the Hatz diesel engine via the electrical start device.
After starting, vibration is switched on via the centrifugal clutch attached to the engine. Use the gas
lever to vary the engine speed between idle and full throttle.
Forward and reverse is variably controlled via the rocker switch attached to the manual guidance rod.
Function of the engine start module MDM
The engine start module MDM installed on the dashboard is used to, among other things, monitor
the engine function and visually indicate error messages or the next scheduled maintenance via
LEDs/the operating hours counter.
Function of the COMPATROL®
The ground compaction achieved is measured and visually displayed via LEDs on the COMPATROL®
electronic combination instrument placed in the dashboard.

12 CR 9 CCD 2.0
Technical data
CR 9 CCD 2.0
Weight
Operating weight CECE in kg 740
Dimensions
Overall length (in mm) 1867
Working width – basic device (in mm) 650
Working width – basic device
with attachment plates (in mm) 750 / 900
Height with folded manual guidance rod (in mm) 1167
Base plate length (base in mm) 450
Drive
Engine manufacturer Hatz
Type 1 D 90 Z
Performance at operating speed
in accordance with ISO 3046-1 (kW) 11
Combustion process 4-stroke diesel
Operating speed (1/min) 2900
Operating speed (ground-dependent in m/min) 28
Incline capacity (ground-dependent in %) 35
Vibration
System Two-wave vibrator
Drive concept Mechanical
Frequency (in Hz) 65
Centrifugal force (in kN) 100
CR 9 CCD 2.0
Noise emissions in accordance with 2000/14/EC
99
109
Sound pressure level LPA
ascertained in accordance with EN 500, in dB (A)
Sound power level LWA
ascertained in accordance with EN ISO 3744
and EN 500, in dB (A)
Vibration values
3.6
Root-mean-square acceleration value for
hand-arm vibration ascertained in accordance
with EN 500 in m/s²
Directive 2006/42/EC has to be complied
with by the owner.

CR 9 CCD 2.0 13
2
1
34
56
1 Description 2 TYPE
................................................................ ...............................................................
3 Serial number 4 Year of construction
................................................................ ...............................................................
5 Mass 6 Rated power kW
................................................................ ...............................................................

14 CR 9 CCD 2.0
1
1
1
2
Activities prior to starting work
Transport
Fit the crane hook into the lifting ring (1) and lift the
machine onto the desired means of transport.
Only use lifting machines with a minimum bearing
capacity of 1000 kg.
When transporting the soil compactor on a vehicle,
secure it with suitable restraints.
Do not step under suspended loads.
Arrest the manual guidance rod (1) with the spring bolt (2).
Adjusting the manual guidance rod
Adjust the desired work height of the manual guidance rod
with the set screw (1).

CR 9 CCD 2.0 15
1
2
1
Checking the engine oil level
Fold the maintenance cover (1) forward.
Pull the oil dip stick out of the crankcase.
The correct oil level is between the min. and max. marks.
min max
Check the fuel level
Open the cover (1), unscrew and remove the gas cap (2),
check the ll level and, if necessary, top off with clean
fuel to the lower edge of the ller neck in accordance with
the specication.
For work at the fuel system, have a suitable re-
extinguishing agent at the ready.
Fire, naked light, and smoking is forbidden!

16 CR 9 CCD 2.0
1
1
3
2
4
5
6
7
8
1
Mounting the attachment plates
Tighten the screws of the attachment plates with a torque
of 425 NM.
Starting
Open the vandalism ap (1).
Bring the gas lever into full-throttle position.
If the ignition key does not bounce back to pos. 1 – turn
off the machine immediately – danger of starter damage
due to the starter also running during operation.
Start for a maximum of 20 seconds without interruption.
If the engine does not start, repeat starting process af-
ter a minute. If the engine does not start after two start
processes, seek cause in fault table.
Once the ignition is switched on, the COMPATROL®
compaction system will perform a function test. All LEDs (1)
light up.
Insert the ignition key (1) and turn to position 1.
10 hours prior to the next scheduled maintenance the LED (2)
lights up permanently.
The display will indicate the operating hours that have passed
since the last maintenance.
Turn the ignition key (1) to position 2.
Release the ignition key as soon as the engine starts.
The ignition key must bounce back to pos. 1 and remain
in this position during operation. The charge level (3),
temperature (4), lter (5) and oil pressure indicator (6)
must go out immediately after starting.
The LED indicator (7) lights up, indicating that the engine is
in operation.
The operating hours counter (8) will keep counting the
operating hours as long as the ignition is switched on.

CR 9 CCD 2.0 17
1
1
2
1
1
1
1
2
Compacting
Use the rocker switch (1) to control the drive speed.
Only run machine within reach (2) of the manual
guidance rod.
Pressing the impact plate (1) will automatically
switch the machine into forward motion in the direc-
tion of travel.
The green LED (1) will be illuminated as soon as the
operating frequency has been reached, indicating that
the COMPATROL®compaction measurement system
is ready for operation.
During the compaction work compaction is continuously
measured and displayed visually via the yellow LEDs 1–7
(2). Maximum possible compaction is reached as soon as
there is no noticeable increase in the illuminated LEDs.
Shutting down
Bring the gas lever (1) into idle position (pull towards the
operator).
Turn the ignition key (1) from position “1” to position “0”.
Pull out the ignition key.
During breaks – even if they are short – the machine
must be shut down.
Parked devices that represent an obstacle must
be safeguarded against through conspicuous
measures.
Close the vandalism ap (1) and lock with a padlock.

18 CR 9 CCD 2.0
Maintenance overview
Maintenance interval Maintenance point Maintenance activity
After the rst
25 operating hours
Engine – Change the engine oil
– Re-tighten all accessible
threaded connections
Every 8 operating
hours / daily
Air lter – Clean air lter insert,
check for damage,
replace if necessary
Every 150 operating
hours / every 6 months
Engine
Battery
Transmission
– Change the engine oil
– Change the fuel lter
– Change oil lter
– Check acid level,
ll up with distilled
water if necessary
– Check oil level
Every 150 operating
hours / every year
Transmission – Change oil
– Change oil
Exciter
The regulations of the engine manufacturer must be complied with in addition to the above main-
tenance overview!
If lubricating oils and fuel come into contact with skin, they can cause skin cancer. Upon contact
with the skin, clean affected skin with suitable cleaning agent without delay.
If accessible during maintenance, check the condition and stability of all screws.
Work must be carried out using regulation tools, and the operating and maintenance manual must
be complied with for all work.
All maintenance work: Select a collection vessel that is large enough to prevent oil from spilling onto
the ground. Dispose of waste oil in an environmentally friendly manner (regulation on waste oils).
Dispose of oils, greases, cloths soaked in oil, and replaced parts with oil on them in an environ-
mentally friendly manner.

CR 9 CCD 2.0 19
1
1
1
2
2
Maintenance work
Change the engine oil
Remove side panel (1) and open maintenance cover (2)
(fold forward).
Open the cover cap (1) of the oil lter.
Only drain engine oil when at operating temperature.
Screw the oil drain pipe (1) onto the engine drain valve (2) and
drain off the oil.
After emptying completely, unscrew the oil drain pipe from the
drain valve and screw the cover cap back onto the drain valve.
Fill with oil in accordance with specications.

20 CR 9 CCD 2.0
1
1
1
1
2
2
1
2
Changing the engine oil lter
Drain engine oil.
Remove the cover cap (1).
When working in the area of the engine compartment
there is a danger of being burnt!
Danger of scalding due to hot oil.
Pay attention to the “TOP” marking on the oil lter!
Change the fuel lter
Pull the fuel line (2) off the fuel lter (1) on both sides.
Replace the lter with a new lter element.
If lubricating oils and fuel come into contact with skin,
they can cause skin cancer. Upon contact with the skin,
clean affected skin with suitable cleaning agent without
delay.
Clean / change air lter cartridge
Unscrew the air lter cover (1).
Remove the air lter insert (1) from the air lter enclosure.
Clean air lter insert as specied by the engine manufacturer
if there is damage or if it is extremely dirty.
Dispose of oils, greases, cloths soaked in oil, and
replaced parts with oil on them in an environmentally
friendly manner.
Checking the battery / acid level
Battery acid is extremely caustic. Protect hands and eyes
with suitable protective goggles and gloves.
Remove the cover cap (1).
Check the acid level; if it is too low top off with distilled water
until the max. mark is reached.
Replace oil lter (2) with a new element.
After replacing the lter element seal the lter enclosure with
the cover cap (1).