Weber Rescue Systems E-FORCE3 User manual

E
RSX 160 E-FORCE3, RSC 170 E-FORCE3, RSC 170 PLUS E-FORCE3, RSU 180 PLUS E-
FORCE3, RSX 185 E-FORCE3,
RSC 190 E-FORCE3, RSC 190 PLUS E-FORCE3, RSC 200 E-FORCE3, RSU 210 PLUS E-
FORCE3, RSC F7 E-FORCE3,
SP 40 C E-FORCE3, SP 44 AS E-FORCE3, SP 54 AS E-FORCE3, SP 50 BS E-FORCE3
SPS 270 MK2 E-FORCE3, SPS 360 MK2 E-FORCE3, SPS 370 MK2 E-FORCE3,
SPS 400 MK2 E-FORCE3, SPS 480 MK 2 E-FORCE3, RIT-TOOL E-FORCE3
RZ 1-910 E-FORCE2, RZT 2-1170 E-FORCE2, RZT 2-1360 E-FORCE2, RZT 2-1500 E-FORCE2
www.weber-rescue.com
Baery rescue tools
operang instrucons

1097467

Table of contents
1. General 4
1.1 Informaon on the operang instrucons 4
1.2 Explanaon of symbols 5
1.3 Limitaon of liability 6
1.5 Warranty provisions 7
2 Safety 8
2.1 Intended use 8
2.2 Operator responsibility 10
2.3 Operang personnel 11
2.4 Personal protecve equipment 12
2.5 Parcular hazards 13
2.6 Conduct in dangerous situaons and accidents 15
2.7 Signage 16
 
3.1 Combi tools 17
3.2 Cuers 18
3.3 Spreaders 21
3.4 Rescue rams 22
3.5 Operang condions 22
3.6 Type plate 22
 
4.1 Overview of E-FORCE appliances 23
4.2 Hydraulic supply 27
4.3 Electrical supply, using a combi tool as an example 28
4.4 Operang E-FORCE appliances 29
4.6 Accessories 30
4.7 Replacing blade inserts (PLUS) 33
4.8 Replacing the spreader ps 35
 
5.1 Safety instrucons 36
5.2 Cung (cuers, combi tools) 36
5.3 Pressing (rescue rams) 37
5.4 Spreading (spreaders, combi tools) 38
5.6 Squeezing (spreaders, combi tools) 40
5.7 Liing (spreaders, combi tools, rescue rams) 41
5.8 Peeling (spreaders, combi tools, rescue rams) 41

TABLE OF CONTENTS | 3
 
6.1 Charger technical specicaons 42
6.2 Special safety instrucons 42
6.3 Intended use 44
6.4 Mains connecon 44
6.5 Li-Ion-baery 44
6.6 Charging process 45
6.7 Maintenance 46
6.8 Charging cycles 46
 
7.1 Safety instrucons 47
7.2 Transport inspecon 47
7.3 Symbols on the packaging 48
7.4 Disposing of the packaging 48
7.5 Storage 48
 
8.1 Safety instrucons 49
8.2 Checking 49
8.3 Shutdown (end of work) 50
9 Maintenance 51
9.1 Safety instrucons 51
9.2 Upkeep and maintenance 51
9.3 Maintenance aer operaon in humidity 52
9.4 Maintenance schedule 52
 
 

1. General

These operang instrucons provide important informaon on using E-FORCE appliances.
To assure safety at the workplace, always observe all safety and handling instrucons contained
in this document.
Furthermore, the local accident prevenon regulaons and general safety determinaons
applicable to the operaon site of the equipment must also be observed.
Before starng any work you must read these operang instrucons thoroughly! They
are a component of the product and must be stored in a known locaon that is accessible
to personnel at all mes.
This documentaon contains informaon about the operaon of your appliance, regardless
of which type of appliance it is. For this reason, you will also nd explanaons that do not relate
directly to your appliance.
All informaon, technical specicaons, graphics and illustraons contained in these Operang
Instrucons are based on the most up-to-date data available at the me these instrucons
were created.
In addion to thoroughly reading the operang instrucons, we also recommend that you
undergo training and instrucon in handling (possible uses, operaonal taccs, etc.) the rescue
equipment from one of our qualied trainers.



In these operang instrucons, warnings are idened by symbols.
The individual warnings are introduced by signal words expressing the degree of danger.
These warnings must be heeded to prevent accidents, injury and property damage .
DANGER!
… points out an immediately dangerous situaon which can cause death
or severe injury if it is not avoided.
WARNING!
…points out a potenally dangerous situaon which can cause death or se-
vere injury if it is not avoided.
CAUTION!
…points out a potenally dangerous situaon which can cause minor
or slight injury if it is not avoided.
ATTENTION!
…points out a potenally dangerous situaon which can cause property
damage if it is not avoided.
GENERAL | 5


NOTE!
…emphasises useful ps and informaon for ecient, trouble-free
operaon.
 
All informaon and instrucons in these operang instrucons were compiled under
consideraon of the applicable standards and regulaons, the current state of technology and
our long-standing knowledge and experience.
The manufacturer assumes no liability for damages due to:
• Non-observance of the operang instrucons
• Improper use
• Assigning untrained personnel
• Unauthorised modicaons
• Technical changes
• Use of impermissible replacement parts
• Use of non-original accessories
For special designs or due to technical changes, the actual scope of supply for may dier from
the explanaons and representaons described.
1.4 Copyright
All texts, illustraons, drawings and images in these operang instrucons may be used freely
without prior authorisaon.he idencaon, type and year of manufacture of the appliance.
This informaon can be found on the type plate.
For further processing, please complete the RMA document in full:
This informaon can be found on the type plate on the
equipment.

NOTE!
Addional informaon, images and diagrams are available on our home
page: www.weber-rescue.com.
1.5 Warranty provisions
The warranty provisions are included with the sales documentaon as a separate document.
1.6 Customer Service
Our Customer Service would be happy to provide you with technical informaon.
Germany
Service Center, Güglingen
Phone: + 49 7135 71 10112
E-mail: [e-mail]
NOTE!
When contacng our Customer Service, please provide the idencaon,
type and year of manufacture of the appliance. This
informaon can be found on the type plate.
For further processing, please complete the RMA document
in full:
Austria
Service Center, Losenstein
Phone: [phone]
E-mail: [e-mail]

For quesons regarding spare parts, service and repair, please contact
our cered local service partners. Scan the following QR code for an
overview of our worldwide service and sales network.
GENERAL | 7

2 Safety
This secon of the operang instrucons provides a comprehensive overview of all important
safety aspects to protect the operang personnel, as well as for
safe, trouble-free operaon.
Non-observance of the handling and safety instrucons presented in these Operang
Instrucons can result in serious dangers.
2.1 Intended use
The hydraulic baery tools are designed and tested exclusively for the intended applicaons
described here. All other acvies are fundamentally prohibited.
All baery tools are designed as one-man appliances and are therefore to be operated by only
one person.

• The baery-powered cung appliances are used exclusively for cung doors and
roof beams, pillars and door sills, the ring and the spokes of the steering wheel.
• If possible, for cung solid material, always use the rear part of the cuer unit
as it is equipped with special edges for cung round material.
• In industrial applicaon, the appliances can also be used to cut pipes, structural
steels, proles, sheets and cables.
Spreader
• The baery-powered spreading appliances can be used for opening doors, liing
vehicles or other moveable loads, pushing away and moving vehicle parts and loads,
and squeezing pipes and e bars.
• If possible, always use the ps of the spreader for squeezing.
• The spreader ps can also be used as a peeling tool.
• The chain set is solely to be used for pulling.
RSX 160 E-FORCE3, RSC 170 E-FORCE3, RSC 170 PLUS E-FORCE3, RSU 180 PLUS E-FORCE3,
RSX 185 E-FORCE3, RSC 190 E-FORCE3, RSC 190 PLUS E-FORCE3, RSC 200 E-FORCE3, RSU
210 PLUS E-FORCE3, RSC F7 E-FORCE3
SP 40 C E-FORCE3, SP 44 AS E-FORCE3, SP 54 AS E-FORCE3,
SP 50 BS E-FORCE3

SAFETY | 9
Combi tools
• The baery-powered combi tools may be used for the specied purposes of both
the cuers and the spreaders. The spreader ps can also be used as a peeling tool.
Accessories - chain sets
• Combi tools and spreaders may only be used with the appropriate chain set and
pulling device. Pulling chains are exclusively for pulling away obstacles and loads
and for enlarging openings to free trapped persons.
Rescue rams
• The appliances are only used to push up steering columns, vehicle roofs and other
obstacles, and to push away vehicle parts.
• In addion, in certain situaons and whilst exercising parcular care, it may also be
possible to use them for support and sening.
WARNING!

Any use other than intended use and/or other type of use of these
appliances can cause dangerous situaons!
Therefore, it is absolutely necessary to:
» Only use the appliances for the intended uses described above.
» Observe all other informaon regarding proper use of the appliances in
Chapter 5 (Possible uses).
WARNING!
The use of SMART-FORCE appliances in potenally explosive atmospheres
is prohibited.
SPS 270 MK2 E-FORCE3, SPS 360 MK2 E-FORCE3, SPS 370 MK2 E-FORCE3,
SPS 400 MK2 E-FORCE3, SPS 480 MK 2 E-FORCE3, RIT-TOOL E-FORCE3
RZ 1-910 E-FORCE2, RZT 2-1170 E-FORCE2, RZT 2-1360 E-FORCE2, RZT 2-1500 E-FORCE2

2.2 Operator responsibility
In addion to the occupaonal safety informaon in these operang instrucons, the safety,
accident prevenon and environmental prevenon regulaons applicable to the operaon site
of the appliance must also be observed. Thereby, the following applies in parcular:
• The operator must inform himself regarding the applicable occupaonal safety
regulaons and carry out a risk assessment to idenfy addional dangers arising
from the special work condions at the operaon site of the appliance.
• The operator must clearly regulate and determine responsibility for installaon,
maintenance and cleaning.
• The operator must ensure that all persons engaged with the appliance have
completely read and understood the operang instrucons.
• Furthermore, he must train the personnel at regular intervals and inform them of
the dangers associated with handling the appliance.
The operator is also responsible for ensuring that the equipment is always in a technically
awless condion. Therefore, the following applies:
• Aer each me the equipment is used, or at least once a year, a visual inspecon
of the appliance by an instructed person is required (per DGUV guideline 305-002
or country-specic rules).
• Every three years, or whenever a doubt is raised about the safety or reliability
of the appliance, a funcon and load test must also be carried out (per DGUV
guideline 305-002 or country-specic regulaons).
NOTE!
Maintenance work can be carried out by instructed persons. Maintenance
measures and repairs may only be carried out by the appliance
manufacturer, or by specialist personnel trained by the appliance
manufacturer and the authorised service partners. Connuous training and
instrucon by the appliance manufacturer is mandatory for a valid training
cercate.

SAFETY | 11
NOTE!
Maintenance work can be carried out by instructed persons. Maintenance
measures and repairs may only be carried out by the appliance
manufacturer, or by specialist personnel trained by the appliance
manufacturer and the authorised service partners. Connuous training and
instrucon by the appliance manufacturer is mandatory for a valid training
cercate.

The following qualicaons for dierent areas of acvity are specied in the operang
instrucons:
• Instructed persons
Have been instructed by the operator regarding the tasks they have been assigned
and the possible dangers caused by improper acons.
• Expert personnel
Because of their professional training, knowledge and experience as well as their
knowledge of the applicable manufacturer’s provisions, expert personnel are
able to carry out the tasks they have been assigned and independently recognize
potenal dangers.
WARNING!

Improper handling of these appliances can cause serious injury and
property damage.
Therefore, it is absolutely necessary to:
» Only permit the people specied in the respecve chapters of these
operang instrucons to carry out the special acvity.
»In case of doubt, immediately call in expert personnel.
NOTE!
Never operate the appliance aer consuming alcohol, medicaons or drugs!


To minimise danger for the operang personnel, wearing personal protecve equipment (PPE)
when handling the hydraulic rescue equipment is absolutely mandatory.


Only wear closely ng work clothing with narrow sleeves and without
projecng pieces while working. This is primarily for protecon against
entanglement in moving parts of the equipment.
Safety shoes
Always wear steel-capped safety shoes to protect
against heavy falling objects and slipping on slippery
surfaces.

Wear safety work gloves to protect against sharp edges and glass splinters
when operang the equipment.
Helmet with face shield
Wear a helmet with face shield to protect against ying or falling parts and
glass splinters.

In addion to a face mask, protecve goggles should be worn to protect
the eyes from projecle parcles.

Ear defenders
To protect your hearing, ear defenders should be worn in addion to
personal protecve equipment.

SAFETY | 13

The dangers resulng from the risk assessment are presented in the following secon.
To minimize potenal health hazards and prevent dangerous situaons, the safety instrucons
listed below and the warning instrucons in the following chapters of these Operang
Instrucons must be observed.
Electrical current
DANGER!

There is an immediate danger of death if live parts are touched. Damage
to insulaon or individual components can be life-threatening.
Therefore:
» If there is damage to the insulaon, disconnect the power supply
immediately and arrange for repairs.
» Only allow electricians to carry out work on the electrical system.
» When any work is being carried out on the electrical system, it must
be disconnected from the mains supply and checked to ensure that
it is not live.
» Before carrying out maintenance, cleaning or repair work, the power
supply must be switched o and secured to prevent it being switched
on again.
» Do not bypass or shut down any fuses. Use fuses with the correct
amperage when replacing.
» Keep live parts away from moisture. This can cause a short circuit.
WARNING!
The use of E-FORCE appliances in potenally explosive atmospheres
is prohibited.

Noise
WARNING!

The noise arising in the working area can cause serious damage to the
hearing.
Therefore:
» Also wear ear defenders during any special kinds of work that cause
noise.
»Only wear the ear defenders while you are in the danger area.

WARNING!

The hydraulic forces that are released and escaping hydraulic uid can cause
severe injuries.
Therefore:
» Always keep the appliance in sight while working and put it down
if necessary.
» Inspect hose lines and appliances for damage aer each use.
»Avoid skin contact with the hydraulic oil (wear safety gloves).
» Remove hydraulic oil from wounds without delay and consult a doctor
immediately.

SAFETY | 15


• Always be prepared for accidents
• Always have rst-aid equipment (rst-aid kit, blankets, etc.) within reach
• Familiarise personnel with accident reporng, rst aid and rescue equipment
• Keep access routes for rescue vehicles open
In case of incidents
• Immediately shut down appliances
• Iniate rst-aid measures
• Remove persons from the danger zone
• Inform responsible person at the operaon site
• Alarm doctor and/or re brigade
• Open access routes for rescue vehicles

 
The following symbols and instrucon panels are located on the appliances.
They refer to the immediate environment in which they are displayed.

Do not use the designated appliance unl you have read the operang
instrucons from cover to cover.
WARNING!

As me goes by, adhesive labels and symbols on the appliance may get dirty,
or be rendered illegible in some other manner.
Therefore, it is absolutely necessary to:
» Maintain all safety, warning and operang instrucons on the appliance
in a readily legible condion.
»Damaged signs and adhesive labels must be replaced immediately.

SPS 270 MK 2 E-FORCE3 SPS 360 MK 2 E-FORCE3 SPS 370 MK 2 E-FORCE3
RIT-TOOL E-FORCE3
SPS 400 MK 2 E-FORCE SPS 480 MK 2 E-FORCE3
TECHNICAL SPECIFICATIONS | 17
* in acc. with EN 13204
** in accordance with EN 13204

3.1 Combi tools

Width


(ready for use)


(with adapter)
Expansion force in


Nominal pressure

NFPA class
ID no.
SPS 270 MK 2
E-FORCE3
SPS 360 MK 2
E-FORCE3
SPS 370 MK2
E-FORCE3
SPS 400 MK 2
E-FORCE3
SPS 480 MK 2
E-FORCE3
RIT-TOOL
E-FORCE3
811 mm 927 mm 933 mm 969 mm 1060 mm 773 mm
192 mm 236 mm 236 mm 236 mm 263 mm 192 mm
241 mm 241 mm 241 mm 241 mm 241 mm 241 mm
13,6 kg 18,1 kg 19,2 kg 21,0 kg 24,7 kg 13,3 kg
270 mm 360 mm 370 mm 343 mm 402 mm 215 mm
395 mm 440 mm 405 mm 450 mm 520 mm 320 mm
31 - 591 kN 36 - 783 kN 35 - 783 kN 35 - 1071 kNkN 45 - 1600 kN 30 - 1.305 kN
36,0 kN 53,0 kN 57,0 kN 58 kN 78 kN 47,0 kN
700 bar 700 bar 700 bar 700 bar 700 bar 700 bar
BK31/270G-13,6
1H-2G-3G-4H-5G
CK36/360I-18,1
1I-2K-3J-4K-5J
CK35/370H-19,2
1I-2J-3H-4J-5I
CK35/405I-21,0
1I-2K-3J-4K-5J
CK45/480K-24,7
1K-2K-3K-4K-5K
AC140H-13,3
1H-2H-3H-4H-5H
A6-B7-C6-D7-
E7-F3
A7-B8-C7-D9-
E8-F5
A7-B8-C7-D8-
E8-F5
A7-B9-C7-D9-
E9-F6
A8-B9-C9-D9-
E9-F7
A6-B7-C6-
D7-E7-F3
1093515 1096647 1096649 1092611 1099153 1093377

RSX 160 E-FORCE3
RSU 180 PLUS E-FORCE3
RSC 170 E-FORCE3 RSC 170 PLUS E-FORCE3
RSX 185 E-FORCE3

* in accordance with EN 13204

Width



Nominal pressure

NFPA class
ID no.
RSX 160
E-FORCE3
RSC 170
E-FORCE3
RSC 170 PLUS
E-FORCE3
RSU 180 PLUS
E-FORCE3
RSX 185
E-FORCE3
879 mm 905 mm 905 mm 898 mm 1.029 mm
236 mm 236 mm 236 mm 236 mm 298 mm
241 mm 228 mm 228 mm 241 mm 241 mm
18,5 kg 18,1 kg 19,2 kg 20,6 kg 26,3 kg
160 mm 175 mm 175 mm 185 mm 265 mm
700 bar 700 bar 700 bar 700 bar 700 bar
BC160H-18,5
1I-2K-3H-4J-5H
BC166I-18,1
1J-2K-3I-4J-5J
BC166I-19,2
1J-2K-3I-4J-5J
BC185J-20,6
1J-2K-3K-4K-5K
CC240K-26,3
1K-2K-3K-4K-5K
A7-B8-C6-D7-E8 A7-B8-C6-D8-E9-F4 A7-B8-C6-D8-E9-F4 A8-B9-C7-D9-E9-F4 A9-B9-C9-D9-E9-F5
1093508 1102148 1102149 1093512 1093510

RSC 190 E-FORCE3 RSC 190 PLUS E-FORCE3
RSC 200 E-FORCE3 RSC F7 E-FORCE3
TECHNICAL SPECIFICATIONS | 19
RSC 190
E-FORCE3
RSC 190 PLUS
E-FORCE3
RSC 200
E-FORC3
RSC F7
E-FORCE3
 936 mm 936 mm 1003 mm 1064 mm
Width 236 mm 236 mm 297 mm 297 mm
 228 mm 228 mm 228 mm 228 mm
 20.8 kg 21.9 kg 24.8 kg 26.8 kg
 185 mm 185 mm 200 mm 300 mm
Nominal pressure 700 bar 700 bar 700 bar 700 bar
 BC187K-20.8
1K-2K-3K-4K-5K
BC187K-21.9
1K-2K-3K-4K-5K
CC201K-24.8
1K-2K-3K-4K-5K
CC222K-26.8
1K-2K-3K-4K-5K
NFPA class A8-B9-C7-D9-E9-F4 A8-B9-C7-D9-E9-F4 A9-B9-C9-D9-E9-F5 A9-B9-C9-D9-E9-F7
ID no. 1102150 1102151 1102152 1102153
* in accordance with EN 13204
RSC 190
E-FORCE3
RSC 190 PLUS
E-FORCE3
RSC 200
E-FORCE3
RSC F7
E-FORCE3
936 mm 936 mm 1003 mm 1064 mm
236 mm 236 mm 297 mm 297 mm
228 mm 228 mm 228 mm 228 mm
20,8 kg 21,9 kg 24,8 kg 26,9 kg
185 mm 185 mm 200 mm 300 mm
700 bar 700 bar 700 bar 700 bar
BC187K-20,8
1K-2K-3K-4K-5K
BC187K-21,9
1K-2K-3K-4K-5K
CC201K-24,8
1K-2K-3K-4K-5K
CC222K-26,9
1K-2K-3K-4K-5K
A8-B9-C7-D9-E9-F4 A8-B9-C7-D9-E9-F4 A9-B9-C9-D9-E9-F5 A9-B9-C9-D9-E9-F7
1102150 1102151 1102152 1102153

RSU 210 PLUS E-FORCE3
RSX 185 E-FORCE3
RSU 210 PLUS
E-FORCE3
RSX 185
E-FORCE3

Width



Nominal pressure

NFPA class
ID no.
* in accordance with EN 13204
RSU 210 PLUS
E-FORCE3
RSX 185
E-FORCE3
994 mm 1.029 mm
260 mm 298 mm
241 mm 241 mm
23,5 kg 26,3 kg
210 mm 265 mm
700 bar 700 bar
CC200K-23,5
1K-2K-3K-4K-5K
CC240K-26,3
1K-2K-3K-4K-5K
A8-B9-C8-D9-E9-F4 A9-B9-C9-D9-E9-F5
1093514 1093510