Weber Rescue Systems TACTICAL BC 250 E-FORCE2 User manual
E
BC 250, BC 250 E-FORCE2, DOOR OPENER SETS, DO 140 MK2 E-FORCE3, SPK 250,
SPK 250 E-FORCE2, S25-20, S25-20 E-FORCE2, C45-9, C45-9, DO 120 (SET), DO 105 (SET), DPH
0705, EPH 0203
Operang instrucons
Specialised rescue appliances
TACTICAL
checked in accordance with
EN 13204 and NFPA 1936
1060619
www.weber-rescue.com
Content
1 General 4
1.1 Informaon on the operang instrucons 4
1.2 Explanaon of symbols 5
1.3 Limitaon of liability 6
1.4 Copyright 6
1.5 Warranty condions 7
1.6 Customer service 7
2 Safety 8
2.1 Intended use 8
2.2 Operator responsibility 10
2.3 Operang personnel 11
2.4 Personal protecve equipment (PPE) 12
2.5 Parcular hazards 13
2.6 Conduct in dangerous situaons and accidents 15
2.7 Signage 16
3.1 S 25-20 cuer 17
3.2 C 45-9 Cuer 17
3.3 BC 250 concrete crusher 17
3.4 SPK 250 expansion wedge 18
3.5 DO 140 MK2 E-FORCE3 door opener 18
3.6 Door opener set DO 120 19
3.7 Door opener set DO 105 20
3.8 Operang condions 21
3.9 Type plate 21
4.1 S 25-20 cuer 22
4.2 Cuer C 45-9 23
4.3 BC 250 concrete crusher 24
4.4 SPK 250 expansion wedge 25
4.5 Door Opener Sets 26
4.6 DO 140 MK2 E-FORCE3 door opener 27
4.7 Manual pump 28
4.8 E-FORCE2 and E-FORCE3 appliances 29
TABLE OF CONTENTS | 3
5.1 Hydraulic supply 30
5.2 Hydraulic supply for hose-connected appliances 31
5.3 Connecon for hose-connected appliances 33
5.4 Electricity supply for E-FORCE appliances 35
5.5 Operaon 36
5.6 Spare parts 39
6 Possible uses 41
6.1 Safety instrucons 41
6.2 Cung hard metal (S 25-20, S25-20, S25-20 E-FORCE2, C45-9) 41
6.3 Breaking open doors (DO 140 MK2 E-FORCE3, door opener sets) 42
6.4 Liing loads (SPK 250, SPK 250 E-FORCE2) 44
6.5 Breaking concrete (BC 250, BC 250 E-FORCE) 44
7.1 Charger technical specicaons 45
7.2 Special safety instrucons 45
7.3 Intended use 47
7.4 Mains connecon 47
7.5 Li-Ion-baery 47
7.6 Charging process 48
7.7 Maintenance 49
7.8 Charging cycles 49
8.1 Safety instrucons 50
8.2 Transport inspecon 50
8.3 Symbols on the packaging 51
8.4 Disposing of the packaging 51
8.5 Storage 51
9.1 Safety instrucons 52
9.2 Checking 52
9.3 Installaon 53
9.4 Shutdown (end of work) 54
10 Maintenance 55
10.1 Safety instrucons 55
10.2 Upkeep and maintenance 55
10.3 Maintenance schedule 56
1 General
1.1 Informaon on the operang instrucons
These operang instrucons provide important instrucons on handling the hydraulic
rescue equipment. To assure safety at the workplace, always observe all safety and handling
instrucons contained in this document.
Furthermore, the local accident prevenon regulaons and general safety determinaons
applicable to the operaon site of the equipment must also be observed.
Before starng any work, read these operang instrucons thoroughly! They are a component
of the product and must be stored in a known locaon that is accessible to personnel at all
mes.
This documentaon contains informaon about the operaon of your appliance, regardless of
which type of appliance it is. For this reason, you will also nd explanaons that do not relate
directly to your appliance.
All informaon, technical specicaons, graphics and illustraons contained in these operang
instrucons are based on the most up-to-date data available at the me these instrucons
were created.
In addion to thoroughly reading the operang instrucons, we also recommend that you
undergo training and instrucon in handling (possible uses, operaonal taccs, etc.) the rescue
equipment from one of our qualied trainers.
GENERAL | 5
1.2 Explanaon of symbols
In these operang instrucons, warnings are idened by symbols.
The individual warnings are introduced by signal words expressing the degree of danger.
These warnings must be heeded to prevent accidents, injury and property damage.
DANGER!
… points out an immediately dangerous situaon which can cause death
or severe injury if it is not avoided.
WARNING!
…points out a potenally dangerous situaon which can cause death
or severe injury if it is not avoided.
CAUTION!
…points out a potenally dangerous situaon which can cause minor
or slight injury if it is not avoided.
ATTENTION!
…points out a potenally dangerous situaon which can cause property
damage if it is not avoided.
NOTE!
…emphasises useful ps and informaon for ecient, trouble-free
operaon.
1.3 Limitaon of liability
All informaon and instrucons in these operang instrucons were compiled under
consideraon of the applicable standards and regulaons, the current state of technology
and our long-standing knowledge and experience.
The manufacturer assumes no liability for damages due to:
• non-observance of the operang instrucons
• improper use
• assigning untrained personnel
• unauthorised modicaons
• technical changes
• use of impermissible replacement parts
• use of non-original accessories
For special designs or due to technical changes, the actual scope of delivery for may dier from
the explanaons and representaons described
1.4 Copyright
All texts, illustraons, drawings and images in these operang instrucons may be used freely
without prior authorisaon.
GENERAL | 7
NOTE!
Addional informaon, images and diagrams are available on our home
page: www.weber-rescue.com.
1.5 Warranty condions
The warranty condions can be found as a separate document in the sales documentaon.
1.6 Customer service
Our customer service is available to you for technical informaon.
Germany
DEG Service Center
Phone: +49 (0)7135 71 10112
E-mail: servicecenter@weber-rescue.com
International:
For quesons regarding spare parts, service and repair, please contact
our cered local service partners. Scan this QR code for an overview
of our worldwide service and sales network.
NOTE!NOTE!
When contacng our Customer Service, please provide the idencaon,
type and year of manufacture of the appliance. This informaon can be
found on the type plate.
For further processing, please complete
the RMA document in full:
Austria
Service Center Losenstein
Phone: +43 7255 6237-12473
E-Mail: ATL.Servicecenter@weber-rescue.com
2 Safety
This secon of the operang instrucons provides a comprehensive overview of all important
safety aspects to protect the operang personnel, as well as for safe, trouble-free operaon.
Failure to observe the handling and safety instrucons provided in these operang instrucons
can result in signicant hazards.
2.1 Intended use
The hydraulic rescue equipment is designed and tested exclusively for the
intended uses described here. All other acvies are fundamentally prohibited.
All appliances are designed as one-man appliances and are therefore only permied to be
operated by one person.
• The S 25-20 cuer may only be used to cut metal bars, chain links, padlocks
and armouring.
• The C 45-9 cuer is designed for cung pipes, grilles, pedals and headrests.
• The door openers are used to open doors or can be used to li mobile loads such as
concrete slabs, iron girders, etc. Furthermore, they can be used during servicing /
maintenance work on machines and in many other situaons.
• This appliance may only be used to li mobile loads in order to create a gap,
for example, to use liing cushions.
l pump EPH 0203
• Compact two-stage hand pump with SKS coupling for operang the DO 120 and
DO 105 door opener and the C 45-9 cuer
• This appliance is used to break up and force open concrete slabs, e.g. aer
a building has collapsed.
SAFETY| 9
WARNING!
Any use other than intended use and/or other type of use of these
appliances can cause dangerous situaons!
Therefore, it is absolutely necessary to:
» Only use the appliances for the intended uses described above.
» Observe all other informaon regarding proper use of the appliances
in Chapter 6 (Possible uses).
2.2 Operator responsibility
In addion to the occupaonal safety informaon in these operang instrucons, the safety,
accident prevenon and environmental prevenon regulaons applicable to the operaon site
of the appliance must also be observed. Thereby, the following applies in parcular:
• The operator must inform himself regarding the applicable occupaonal safety
regulaons and carry out a risk assessment to idenfy addional dangers arising
from the special work condions at the operaon site of the appliance.
• The operator must clearly regulate and determine responsibility for installaon,
maintenance and cleaning.
• The operator must ensure that all persons engaged with the appliance have
completely read and understood the operang instrucons.
• Furthermore, he must train the personnel at regular intervals and inform them
of the dangers associated with handling the appliance.
The operator is also responsible for ensuring that the equipment is always in a technically
awless condion. Therefore, the following applies:
• Aer each me the equipment is used, or at least once a year, a visual inspecon
of the appliance by an instructed person is required (acc. to DGUV Prüfgrundsatz
305-002 or country-specic rules).
• Every three years, or whenever a doubt is raised about the safety or reliability of
the appliance, a funcon and load test must also be carried out (acc. to DGUV
Prüfgrundsatz 305-002 or country-specic rules).
NOTE!
Maintenance work can be carried out by instructed persons. Maintenance
measures and repairs may only be carried out by the appliance manufacturer,
or by specialist personnel trained by the appliance manufacturer and the
authorised service partners. Connuous training and instrucon by the
appliance manufacturer is mandatory for a valid training cercate.
SAFETY | 11
2.3 Operang personnel
The following qualicaons for dierent areas of acvity are specied in the operang
instrucons:
• Instructed persons
Have been instructed by the operator regarding the tasks they have been assigned
and the possible dangers caused by improper acons.
•
Because of their professional training, knowledge and experience as well as their
knowledge of the applicable manufacturer’s provisions, expert personnel are
able to carry out the tasks they have been assigned and independently recognize
potenal dangers.
WARNING!
Improper handling of these appliances can cause serious injury and property
damage.
Therefore, it is absolutely necessary to:
» Only permit the people specied in the respecve chapters of these
operang instrucons to carry out the special acvity.
» In case of doubt, immediately call in expert personnel.
NOTE!
Never operate the appliance aer consuming alcohol, medicaons or drugs!
NOTE!
Maintenance work can be carried out by instructed persons. Maintenance
measures and repairs may only be carried out by the appliance manufacturer,
or by specialist personnel trained by the appliance manufacturer and the
authorised service partners. Connuous training and instrucon by the
appliance manufacturer is mandatory for a valid training cercate.
2.4 Personal protecve equipment (PPE)
To minimise danger for the operang personnel, wearing personal protecve equipment (PPE)
when handling the hydraulic rescue equipment is absolutely mandatory.
Only wear closely ng work clothing with narrow sleeves and without
projecng pieces while working. It protects against entanglement in moving
appliance parts.
Safety shoes
Always wear steel-capped safety shoes to protect against heavy falling
objects and slipping on slippery srfaces.
Wear safety work gloves to protect against sharp edges and glass splinters
when operang the equipment.
Helmet with face shield
Wear a helmet with face shield to protect against ying or falling parts and
glass splinters.
In addion to a face mask, protecve goggles should be worn to protect the
eyes from projecle parcles.
that cause noise!
To protect your hearing, ear defenders should be worn in addion to
personal protecve equipment.
SAFETY| 13
2.5 Parcular hazards
The dangers resulng from the risk assessment are presented in the following secon.
To minimize potenal health hazards and prevent dangerous situaons, the safety instrucons
listed below and the warning instrucons in the following chapters of these Operang
Instrucons must be observed.
Electrical current
DANGER!
There is an immediate danger of death if live parts are touched. Damage to
insulaon or individual components can be life-threatening.
Therefore:
» If there is damage to the insulaon, disconnect the power supply
immediately and arrange for repairs.
» Only allow electricians to carry out work on the electrical system.
» When any work is being carried out on the electrical system, it must be
disconnected from the mains supply and checked to ensure that it is not
live.
» Before carrying out maintenance, cleaning and repair work, the power
supply must be switched o and secured to prevent it being switched on
again.
» Do not bypass or shut down any fuses. Use fuses with the correct
amperage when replacing.
» Keep live parts away from moisture.
This can cause a short circuit.
Noise
WARNING!
The noise arising in the work area can cause serious damage to the hearing.
Therefore:
» Also wear ear defenders during any special kinds of work that cause
noise!
»Only wear the ear defenders while you are in the danger area.
WARNING!
The hydraulic forces that are released and escaping hydraulic uid can cause
severe injuries.
Therefore:
» Always keep the appliance in sight while working and put it down if
necessary.
» Inspect hose lines and appliances for damage aer each use.
» Avoid skin contact with the hydraulic oil (wear safety gloves).
» Remove hydraulic oil from wounds without delay and consult a doctor
immediately.
SAFETY| 15
WARNING!
Breaking up can cause concrete splinters to y about, which can cause
injuries.
Therefore:
» Wear appropriate protecve clothing (e.g. a visor or safety goggles)
while working
»Do not remain in the working area if you are not involved in the task
2.6 Conduct in dangerous situaons and accidents
• Always be prepared for accidents
• Always have rst-aid equipment (rst-aid kit, blankets, etc.) within reach.
• Familiarize personnel with accident reporng, rst aid and rescue equipment.
• Keep access routes for rescue vehicles open.
In case of incidents
• Immediately shut down appliances.
• Iniate rst-aid measures.
• Remove persons from the danger zone.
• Inform responsible person at the operaon site.
• Alarm doctor and/or re brigade.
• Open access routes for rescue vehicles.
2.7 Signage
The following symbols and instrucon panels are located on the appliances.
They refer to the immediate environment in which they are displayed.
Do not use the designated appliance unl you have read the operang
manual from cover to cover.
WARNING!
As me goes by, adhesive labels and symbols on the appliance
may get dirty, or be rendered illegible in some other manner.
Therefore, it is absolutely necessary to:
» Maintain all safety, warning and operang instrucons on the appliance
in a readily legible condion.
»Damaged signs and adhesive labels must be replaced immediately.
TECHNICAL SPECIFICATIONS | 17
3.1 S 25-20 cuer
S 25-20 S25-20 E-FORCE2
448 mm 537,00 mm
Width 179 mm 179,00 mm
239.5 mm 260,00 mm
7.7 kg 11,5 kg
25 mm 25,00 mm
Nominal pressure 720 bar 700 bar
ID no. 1065612 1088176
* in acc. with EN 13204
3.2 C 45-9 Cuer
* in acc. with EN 13204
3.3 BC 250 concrete crusher
BC 250 BC 250 E-FORCE2
789 mm 878 mm
Width 262 mm 262 mm
228 mm 240 mm
18.1 kg 21.5 kg
250 mm 250 mm
109 kN/ 11t 109 kN/ 11t
Nominal pressure 700 bar 700 bar
ID no. 1063190 1077721
* in acc. with EN 13204
C 45-9
359 mm
Width 66 mm
87 mm
Weicht 3,9 kg
45 mm
88 kN
Nominal pressure 700 bar
ID no. 1070758
3.4 SPK 250 expansion wedge
SPK 250 SPK 250 E-FORCE2
609 mm 758 mm
Width 150 mm 150 mm
120 mm 240 mm
9.3 kg 12.6 kg
61 mm 61 mm
248 kN/ 25t 248 kN/ 25t
Nominal pressure 700 bar 700 bar
EN class AS 35/600-17 -
ID no. 1822861 1077812
3.5 DO 140 MK2 E-FORCE3 door opener
DO 140 MK2 E-FORCE3
602 mm
Width 164 mm
241 mm
13,1 kg
Hub 140 mm
105 kN
Nominal pressure 700 bar
ID no. 1101946
* in acc. with EN 13204
* in acc. with EN 13204
TECHNICAL SPECIFICATIONS | 19
3.6 Door opener set DO 120
Door opener DO 120
7.1 kg
Dimensions 278 x 164 x 111 mm
114.5 kN
Piston stroke 120 mm
Id no. 1075922
Hand pump DPH 0705
5,3 kg
Dimensions 351 x 146 x 110 mm
0.7 l
7.2 cm3
7.2 cm3
700 bar
Id no. 1069626
Complete set
15,6 kg
Dimensions 600 x 400 x 160 mm
3 m
ID no. 1075344
* in acc. with EN 13204
3.7 Door opener set DO 105
in acc. with EN 13204
Door opener DO 105
3,3 kg
40 kN (57 MPa - EPH0203)
49 kN (70 MPa - DPH0705)
Piston stroke 105 mm
Dimensions 278 x 164 x 111 mm
ID. no. 1099556
Handpump EPH 0203
3,3 kg
0,3 l
Output per stroke 1,8 cm3
Dimensions 430 x 100 x 161 mm
ID no. 1099835
Complete set
11,4 kg
Dimension 600 x 400 x 223 mm
ID no. 1100718
Door opener DO 105
3,3 kg
40 kN (57 MPa - EPH0203)
49 kN (70 MPa - DPH0705)
Piston stroke 105 mm
Dimensions 278 x 164 x 111 mm
ID. no. 1099556
Handpump EPH 0203
3,3 kg
0,3 l
Output per stroke 1,8 cm3
Dimensions 430 x 100 x 161 mm
ID no. 1099835
Complete set
11,4 kg
Dimension 600 x 400 x 223 mm
ID no. 1100718
This manual suits for next models
14
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