Weber Rescue Systems SPS 270 MK2 User manual

E
Operang Instrucons
Baery rescue tools

1103421





www.weber-rescue.com


 
1.1 Informaon on the operang instrucons 4
1.2 Explanaon of symbols 5
1.3 Limitaon of liability 6
1.4 Copyright 6
1.5 Warranty provisions 7
1.6 Customer Service 7
 
2.1 Intended use 8
2.2 Operator responsibility 10
2.3 Operang personnel 11
2.4 Personal protecve equipment 12
2.5 Parcular hazards 13
2.6 Conduct in dangerous situaons and accidents 15
2.7 Signage 16
 
3.1 Combi tools 17
3.2 Cuers 18
3.3 Spreaders 19
3.4 Rescue rams 20
3.5 Operang condions 20
3.6 Type plate 20
3.4 Rescue rams 20
 
4.1 Overview of SMART-FORCE appliances 21
4.2 Cuer 22
4.3 Rescue rams 23
4.4 Spreaders 24
4.5 Hydraulic supply 25
4.6 Electrical supply, using a combi tool as an example 26
4.7 Underwater use 26
4.7 Communicaon module and radio connecon 28
4.8 Operang SMART-FORCE appliances 30
4.9 Device registraon for SMART-FORCE rescue devices 31
4.10 Accessories 32
4.10 Replacing blade inserts (PLUS) 35
4.11 Replacing the spreader ps 37


 
5.1 Safety instrucons 38
5.2 Cung (cuers, combi tools) 38
5.3 Pressing (rescue rams) 39
5.4 Spreading (spreaders, combi tools) 40
5.5 Pulling (spreaders, combi tools, rescue rams) 41
5.6 Squeezing (spreaders, combi tools) 42
5.7 Liing (spreaders, combi tools, rescue rams) 43
5.8 Peeling (spreaders, combi tools, rescue rams) 43
 
6.1 Charger technical data 44
6.2 Special safety instrucons 44
6.3 Intended use 46
6.4 Mains connecon 46
6.5 Li-ion baery 46
6.6 Charging process 47
6.7 Maintenance 48
 
7.1 Safety instrucons 49
7.2 Transport inspecon 49
7.3 Symbols on the packaging 50
7.4 Disposal of packaging 50
7.5 Storage 50
 
8.1 Safety instrucons 51
8.2 Checks 51
8.3 Shut-down (end of work) 52
8.4 Advantages of device registraon 53
 
9.1 Safety instrucons 54
9.2 Upkeep and maintenance 54
9.3 Maintenance aer operaon in humidity 55
9.4 Maintenance aer underwater use 55
9.5 Maintenance schedule 55
 
 
 
 



These operang instrucons provide important informaon on using SMART-FORCE appliances.
To assure safety at the workplace, always observe all safety and handling instrucons contained
in this document.
Furthermore, the local accident prevenon regulaons and general safety determinaons
applicable to the operaon site of the equipment must also be observed.
Before starng any work you must read these operang instrucons thoroughly! They are
a component of the product and must be stored in a known locaon that is accessible to
personnel at all mes.
This documentaon contains informaon about the operaon of your appliance, regardless of
which type of appliance it is. For this reason, you will also nd explanaons that do not relate
directly to your appliance.
All informaon, technical specicaons, graphics and illustraons contained in these Operang
Instrucons are based on the most up-to-date data available at the me these instrucons
were created.
In addion to thoroughly reading the operang instrucons, we also recommend that you
undergo training and instrucon in handling (possible uses, operaonal taccs, etc.) the rescue
equipment from one of our qualied trainers.




In these operang instrucons, warnings are idened by symbols.
The individual warnings are introduced by signal words expressing the degree of danger.
These warnings must be heeded to prevent accidents, injury and property damage.
  
… points out an immediately dangerous situaon which can cause death or
severe injury if it is not avoided.
 
…points out a potenally dangerous situaon which can cause death or
severe injury if it is not avoided.
 
…points out a potenally dangerous situaon which can cause minor or
slight injury if it is not avoided.
 
…points out a potenally dangerous situaon which can cause property
damage if it is not avoided.



…emphasises useful ps and informaon for ecient, trouble-free
operaon.

All informaon and instrucons in these operang instrucons were compiled under
consideraon of the applicable standards and regulaons, the current state of technology and
our long-standing knowledge and experience.
The manufacturer assumes no liability for damages due to:
• Non-observance of the operang instrucons
• Improper use
• Assigning untrained personnel
• Unauthorised modicaons
• Technical changes
• Use of impermissible replacement parts
• Use of non-original accessories
For special designs or due to technical changes, the actual scope of supply for may dier from
the explanaons and representaons described.

All texts, illustraons, drawings and images in these operang instrucons may be used freely
without prior authorisaon.



Addional informaon, images and diagrams are available on our home
page: www.weber-rescue.com.

The warranty provisions are included with the sales documentaon as a separate document.

Our Customer Service would be happy to provide you with technical informaon.

Service Center, Güglingen
Phone: [phone]
E-mail: [e-mail]

When contacng our Customer Service, please provide the idencaon,
type and year of manufacture of the appliance. This informaon can be
found on the type plate.
For further processing, please complete
the RMA document in full:

Service Center, Losenstein
Phone: [phone]
E-mail: [e-mail]

For quesons regarding spare parts, service and repair, please contact
our cered local service partners. Scan the following QR code for an
overview of our worldwide service and sales network.


This secon of the operang instrucons presents a comprehensive overview of all important
safety aspects for opmal protecon of the operang personnel as well as for safe, trouble-free
operaon.
Non-observance of the handling and safety instrucons presented in these Operang
Instrucons can result in serious dangers.

The hydraulic baery tools are designed and tested exclusively for the intended applicaons
described here. All other acvies are fundamentally prohibited.
All baery tools are designed as one-man appliances and are therefore to be operated by only
one person.
(RSC 170 S-FORCE, RSC 170 PLUS S-FORCE, RSC 190 S-FORCE, RSC 190 PLUS S-FORCE,
RSC 200 S-FORCE, RSC F7 S-FORCE)
• The baery-powered cung appliances are used exclusively for cung doors and
roof beams, pillars and door sills, the ring and the spokes of the steering wheel.
• If possible, for cung solid material, always use the rear part of the cuer unit as it
is equipped with special edges for cung round material.
• In industrial applicaon, the appliances can also be used to cut pipes, structural
steels, proles, sheets and cables.
 (SP 44 AS S-FORCE, SP 54 AS S-FORCE, SP 50 BS S-FORCE)
• The baery-powered spreading appliances can be used for opening doors, liing
vehicles or other moveable loads, pushing away and moving vehicle parts and loads,
and squeezing pipes and e bars.
• If possible, always use the ps of the spreader for squeezing.
• The spreader ps can also be used as a peeling tool.
• The chain set is solely to be used for pulling.


(SPS 270 MK2 S-FORCE, SPS 360 MK2 S-FORCE, SPS 370 MK2 S-FORCE, SPS 400
MK2 S-FORCE, SPS 480 MK2 S-FORCE, RIT-TOOL S-FORCE)
• The baery-powered combi tools may be used for the specied purposes of both
the cuers and the spreaders. The spreader ps can also be used as a peeling tool.
(RZ 1-910 S-FORCE, RZT 2-1170 S-FORCE, RZT 2-1360 S-FORCE,
RZT 2-1500 S-FORCE)
• The appliances are used to li and push up steering columns, vehicle roofs and
other vehicle parts.
• In addion, under certain condions and whilst exercising parcular care, rescue
rams can be used for support, liing and sening.

• Spreaders and combi tools may only be used with the appropriate chain set and
pulling device. Pulling chains are exclusively for pulling away obstacles and loads
and for enlarging openings to free trapped persons.
 
 
Any use other than intended use and/or other type of use of these
appliances can cause dangerous situaons!
Therefore, it is absolutely necessary to:
» Only use the appliances for the intended uses described above.
» Observe all other informaon regarding proper use of the appliances in
Chapter 5 (Possible uses).

All S-FORCE equipment (cuers, spreaders, combi tools and rescue rams) are
intended for use in the professional or industrial sector and not for private use!


In addion to the occupaonal safety informaon in these operang instrucons, the safety,
accident prevenon and environmental prevenon regulaons applicable to the operaon site
of the appliance must also be observed. Thereby, the following applies in parcular:
• The operator must inform himself regarding the applicable occupaonal safety
regulaons and carry out a risk assessment to idenfy addional dangers arising
from the special work condions at the operaon site of the appliance.
• The operator must clearly regulate and determine responsibility for installaon,
maintenance and cleaning.
• The operator must ensure that all persons engaged with the appliance have
completely read and understood the operang instrucons.
• Furthermore, he must train the personnel at regular intervals and inform them of
the dangers associated with handling the appliance.
The operator is also responsible for ensuring that the equipment is always in a technically
awless condion. Therefore, the following applies:
• Aer each me the equipment is used, or at least once a year, a visual inspecon of
the appliance by an instructed person is required (per DGUV guideline 305-002 or
country-specic rules).
• Every three years, or whenever a doubt is raised about the safety or reliability of the
appliance, a funcon and load test must also be carried out (per DGUV guideline
305-002 or country-specic regulaons).
• Aer each use, but at least once a year, check the seal on the baery cover and the
housing in the sealing area for cracks and damage. Lubricate the seal with colourless
lubricant WD40 or MegaÖl Plus with PTM.
• The appliance must be tested for leaks at least once a year or if there is any doubt
about its reliability.

Maintenance work can be carried out by instructed persons. Maintenance
measures and repairs may only be carried out by the appliance manufacturer,
or by specialist personnel trained by the appliance manufacturer and the
authorised service partners. Connuous training and instrucon by the
appliance manufacturer is mandatory for a valid training cercate.