Weber Rescue Systems SPS 270 MK2 User manual

E
Operang Instrucons
Baery rescue tools
1103421
www.weber-rescue.com

1.1 Informaon on the operang instrucons 4
1.2 Explanaon of symbols 5
1.3 Limitaon of liability 6
1.4 Copyright 6
1.5 Warranty provisions 7
1.6 Customer Service 7
2.1 Intended use 8
2.2 Operator responsibility 10
2.3 Operang personnel 11
2.4 Personal protecve equipment 12
2.5 Parcular hazards 13
2.6 Conduct in dangerous situaons and accidents 15
2.7 Signage 16
3.1 Combi tools 17
3.2 Cuers 18
3.3 Spreaders 19
3.4 Rescue rams 20
3.5 Operang condions 20
3.6 Type plate 20
3.4 Rescue rams 20
4.1 Overview of SMART-FORCE appliances 21
4.2 Cuer 22
4.3 Rescue rams 23
4.4 Spreaders 24
4.5 Hydraulic supply 25
4.6 Electrical supply, using a combi tool as an example 26
4.7 Underwater use 26
4.7 Communicaon module and radio connecon 28
4.8 Operang SMART-FORCE appliances 30
4.9 Device registraon for SMART-FORCE rescue devices 31
4.10 Accessories 32
4.10 Replacing blade inserts (PLUS) 35
4.11 Replacing the spreader ps 37

5.1 Safety instrucons 38
5.2 Cung (cuers, combi tools) 38
5.3 Pressing (rescue rams) 39
5.4 Spreading (spreaders, combi tools) 40
5.5 Pulling (spreaders, combi tools, rescue rams) 41
5.6 Squeezing (spreaders, combi tools) 42
5.7 Liing (spreaders, combi tools, rescue rams) 43
5.8 Peeling (spreaders, combi tools, rescue rams) 43
6.1 Charger technical data 44
6.2 Special safety instrucons 44
6.3 Intended use 46
6.4 Mains connecon 46
6.5 Li-ion baery 46
6.6 Charging process 47
6.7 Maintenance 48
7.1 Safety instrucons 49
7.2 Transport inspecon 49
7.3 Symbols on the packaging 50
7.4 Disposal of packaging 50
7.5 Storage 50
8.1 Safety instrucons 51
8.2 Checks 51
8.3 Shut-down (end of work) 52
8.4 Advantages of device registraon 53
9.1 Safety instrucons 54
9.2 Upkeep and maintenance 54
9.3 Maintenance aer operaon in humidity 55
9.4 Maintenance aer underwater use 55
9.5 Maintenance schedule 55

These operang instrucons provide important informaon on using SMART-FORCE appliances.
To assure safety at the workplace, always observe all safety and handling instrucons contained
in this document.
Furthermore, the local accident prevenon regulaons and general safety determinaons
applicable to the operaon site of the equipment must also be observed.
Before starng any work you must read these operang instrucons thoroughly! They are
a component of the product and must be stored in a known locaon that is accessible to
personnel at all mes.
This documentaon contains informaon about the operaon of your appliance, regardless of
which type of appliance it is. For this reason, you will also nd explanaons that do not relate
directly to your appliance.
All informaon, technical specicaons, graphics and illustraons contained in these Operang
Instrucons are based on the most up-to-date data available at the me these instrucons
were created.
In addion to thoroughly reading the operang instrucons, we also recommend that you
undergo training and instrucon in handling (possible uses, operaonal taccs, etc.) the rescue
equipment from one of our qualied trainers.

In these operang instrucons, warnings are idened by symbols.
The individual warnings are introduced by signal words expressing the degree of danger.
These warnings must be heeded to prevent accidents, injury and property damage.
… points out an immediately dangerous situaon which can cause death or
severe injury if it is not avoided.
…points out a potenally dangerous situaon which can cause death or
severe injury if it is not avoided.
…points out a potenally dangerous situaon which can cause minor or
slight injury if it is not avoided.
…points out a potenally dangerous situaon which can cause property
damage if it is not avoided.

…emphasises useful ps and informaon for ecient, trouble-free
operaon.
All informaon and instrucons in these operang instrucons were compiled under
consideraon of the applicable standards and regulaons, the current state of technology and
our long-standing knowledge and experience.
The manufacturer assumes no liability for damages due to:
• Non-observance of the operang instrucons
• Improper use
• Assigning untrained personnel
• Unauthorised modicaons
• Technical changes
• Use of impermissible replacement parts
• Use of non-original accessories
For special designs or due to technical changes, the actual scope of supply for may dier from
the explanaons and representaons described.
All texts, illustraons, drawings and images in these operang instrucons may be used freely
without prior authorisaon.

Addional informaon, images and diagrams are available on our home
page: www.weber-rescue.com.
The warranty provisions are included with the sales documentaon as a separate document.
Our Customer Service would be happy to provide you with technical informaon.
Service Center, Güglingen
Phone: +49 7135 71 10112
E-mail: servicecenter@weber-rescue.com
When contacng our Customer Service, please provide the idencaon,
type and year of manufacture of the appliance. This informaon can be
found on the type plate.
For further processing, please complete
the RMA document in full:
Service Center, Losenstein
Phone: +43 7255 6237-12473
E-mail: ATL.Servicecenter@weber-rescue.com
For quesons regarding spare parts, service and repair, please contact
our cered local service partners. Scan the following QR code for an
overview of our worldwide service and sales network.

This secon of the operang instrucons presents a comprehensive overview of all important
safety aspects for opmal protecon of the operang personnel as well as for safe, trouble-free
operaon.
Non-observance of the handling and safety instrucons presented in these Operang
Instrucons can result in serious dangers.
The hydraulic baery tools are designed and tested exclusively for the intended applicaons
described here. All other acvies are fundamentally prohibited.
All baery tools are designed as one-man appliances and are therefore to be operated by only
one person.
(RSC 170 S-FORCE, RSC 170 PLUS S-FORCE, RSC 190 S-FORCE, RSC 190 PLUS S-FORCE,
RSC 200 S-FORCE, RSC F7 S-FORCE)
• The baery-powered cung appliances are used exclusively for cung doors and
roof beams, pillars and door sills, the ring and the spokes of the steering wheel.
• If possible, for cung solid material, always use the rear part of the cuer unit as it
is equipped with special edges for cung round material.
• In industrial applicaon, the appliances can also be used to cut pipes, structural
steels, proles, sheets and cables.
(SP 44 AS S-FORCE, SP 54 AS S-FORCE, SP 50 BS S-FORCE)
• The baery-powered spreading appliances can be used for opening doors, liing
vehicles or other moveable loads, pushing away and moving vehicle parts and loads,
and squeezing pipes and e bars.
• If possible, always use the ps of the spreader for squeezing.
• The spreader ps can also be used as a peeling tool.
• The chain set is solely to be used for pulling.

(SPS 270 MK2 S-FORCE, SPS 360 MK2 S-FORCE, SPS 370 MK2 S-FORCE, SPS 400
MK2 S-FORCE, SPS 480 MK2 S-FORCE, RIT-TOOL S-FORCE)
• The baery-powered combi tools may be used for the specied purposes of both
the cuers and the spreaders. The spreader ps can also be used as a peeling tool.
(RZ 1-910 S-FORCE, RZT 2-1170 S-FORCE, RZT 2-1360 S-FORCE,
RZT 2-1500 S-FORCE)
• The appliances are used to li and push up steering columns, vehicle roofs and
other vehicle parts.
• In addion, under certain condions and whilst exercising parcular care, rescue
rams can be used for support, liing and sening.
• Spreaders and combi tools may only be used with the appropriate chain set and
pulling device. Pulling chains are exclusively for pulling away obstacles and loads
and for enlarging openings to free trapped persons.
Any use other than intended use and/or other type of use of these
appliances can cause dangerous situaons!
Therefore, it is absolutely necessary to:
» Only use the appliances for the intended uses described above.
» Observe all other informaon regarding proper use of the appliances in
Chapter 5 (Possible uses).
All S-FORCE equipment (cuers, spreaders, combi tools and rescue rams) are
intended for use in the professional or industrial sector and not for private use!

In addion to the occupaonal safety informaon in these operang instrucons, the safety,
accident prevenon and environmental prevenon regulaons applicable to the operaon site
of the appliance must also be observed. Thereby, the following applies in parcular:
• The operator must inform himself regarding the applicable occupaonal safety
regulaons and carry out a risk assessment to idenfy addional dangers arising
from the special work condions at the operaon site of the appliance.
• The operator must clearly regulate and determine responsibility for installaon,
maintenance and cleaning.
• The operator must ensure that all persons engaged with the appliance have
completely read and understood the operang instrucons.
• Furthermore, he must train the personnel at regular intervals and inform them of
the dangers associated with handling the appliance.
The operator is also responsible for ensuring that the equipment is always in a technically
awless condion. Therefore, the following applies:
• Aer each me the equipment is used, or at least once a year, a visual inspecon of
the appliance by an instructed person is required (per DGUV guideline 305-002 or
country-specic rules).
• Every three years, or whenever a doubt is raised about the safety or reliability of the
appliance, a funcon and load test must also be carried out (per DGUV guideline
305-002 or country-specic regulaons).
• Aer each use, but at least once a year, check the seal on the baery cover and the
housing in the sealing area for cracks and damage. Lubricate the seal with colourless
lubricant WD40 or MegaÖl Plus with PTM.
• The appliance must be tested for leaks at least once a year or if there is any doubt
about its reliability.
Maintenance work can be carried out by instructed persons. Maintenance
measures and repairs may only be carried out by the appliance manufacturer,
or by specialist personnel trained by the appliance manufacturer and the
authorised service partners. Connuous training and instrucon by the
appliance manufacturer is mandatory for a valid training cercate.

The following qualicaons for dierent areas of acvity are specied in the operang
instrucons:
•
Have been instructed by the operator regarding the tasks they have been assigned
and the possible dangers caused by improper acons.
•
Because of their professional training, knowledge and experience as well as their
knowledge of the applicable manufacturer’s provisions, expert personnel are
able to carry out the tasks they have been assigned and independently recognize
potenal dangers.
Improper handling of these appliances can cause serious injury and
property damage.
Therefore, it is absolutely necessary to:
» Only permit the people specied in the respecve chapters of these
operang instrucons to carry out the special acvity.
»In case of doubt, immediately call in expert personnel.
Never operate the appliance aer consuming alcohol, medicaons or drugs!
Maintenance work can be carried out by instructed persons. Maintenance
measures and repairs may only be carried out by the appliance manufacturer,
or by specialist personnel trained by the appliance manufacturer and the
authorised service partners. Connuous training and instrucon by the
appliance manufacturer is mandatory for a valid training cercate.

To minimise danger for the operang personnel, wearing personal protecve equipment (PPE)
when handling the hydraulic rescue equipment is absolutely mandatory.
Only wear closely ng work clothing with narrow sleeves and without
projecng pieces while working. This is primarily for protecon against
entanglement in moving parts of the equipment.
Always wear steel-capped safety shoes to protect
against heavy falling objects and slipping on slippery
surfaces.
Wear safety work gloves to protect against sharp edges and glass splinters
when operang the equipment.
Wear a helmet with face shield to protect against ying or falling parts and
glass splinters.
In addion to a face mask, protecve goggles should be worn to protect the
eyes from projecle parcles.
To protect your hearing, ear defenders should be worn in addion to
personal protecve equipment.

The dangers resulng from the risk assessment are presented in the following secon.
To minimize potenal health hazards and prevent dangerous situaons, the safety instrucons
listed below and the warning instrucons in the following chapters of these Operang
Instrucons must be observed.
There is an immediate danger of death if live parts are touched. Damage to
insulaon or individual components can be life-threatening.
Therefore:
» If the insulaon is damaged, immediately disconnect the power supply
and arrange for repairs.
» Only allow electricians to carry out work on the electrical system.
» When any work is being carried out on the electrical system, it must be
disconnected from the mains supply and checked to ensure that it is not
live.
» Before carrying out maintenance, cleaning or repair work, the power
supply must be switched o and secured to prevent it being switched on
again.
» Do not bypass or shut down any fuses.
Use fuses with the correct amperage when replacing.
»Keep live parts away from moisture.
This can cause a short circuit.
The use of SMART-FORCE appliances in potenally explosive atmospheres is
prohibited.

The noise arising in the working area can cause serious damage to the
hearing.
Therefore:
» Also wear ear defenders during any special kinds of work that cause
noise.
»Only wear the ear defenders while you are in the danger area.
The hydraulic forces that are released and escaping hydraulic uid can cause
severe injuries.
Therefore:
» Always keep the appliance in sight while working and put it down if
necessary.
» Inspect hose lines and appliances for damage aer each use.
» Avoid skin contact with the hydraulic oil (wear safety gloves).
» Remove hydraulic oil from wounds without delay and consult a doctor
immediately.

• Always be prepared for accidents
• Always have rst-aid equipment (rst-aid kit, blankets, etc.) within reach
• Familiarise personnel with accident reporng, rst aid and rescue equipment
• Keep access routes for rescue vehicles open
• Immediately shut down appliances
• Iniate rst-aid measures
• Remove persons from the danger zone
• Inform responsible person at the operaon site
• Alarm doctor and/or re brigade
• Open access routes for rescue vehicles

The following symbols and instrucon panels are located on the appliances.
They refer to the immediate environment in which they are displayed.
Do not use the designated appliance unl you have read the operang
instrucons from cover to cover.
As me goes by, adhesive labels and symbols on the appliance may get dirty,
or be rendered illegible in some other manner.
Therefore, it is absolutely necessary to:
» Maintain all safety, warning and operang instrucons on the appliance
in a readily legible condion.
»Damaged signs and adhesive labels must be replaced immediately.

* per EN 13204:2016
** in accordance with EN 13204:2016
SPS 270 MK2
SPS 370 MK2
SPS 400 MK2
827 mm 943 mm 949 mm 985 mm 1076 mm 790 mm
192 mm 236 mm 236 mm 236 mm 263 mm 192 mm
228mm 228mm 228mm 228mm 228 mm 228 mm
14,5kg 19,0kg 20,1kg 21,9kg 25,7kg 14,2kg
221 mm 285 mm 295 mm 343 mm 402 mm 215 mm
395mm 440mm 405mm 450 mm 525 mm 320 mm
31 - 591 kN 36 - 783 kN 35 - 783 kN 35 - 1071kN 45 - 1600 kN 30 - 1.305 kN
36kN 53 kN 57 kN 58 kN 78 kN 47,0 kN
700 bar 700 bar 700 bar 700 bar 700 bar 700 bar
BK31/270G-14,5 CK36/360I-19,0 CK35/370H-20,1 CK35/405I-21,9 CK45/480K-25,7 AC140H-14,2
A6-B7-C6-D7-E7-F3 A7-B8-C7-D9-
E8-F5
A7-B8-C7-D8-
E8-F5
A7-B9-C7-D9-
E9-F6
A8-B9-C9-D9-
E9-F7
A6-B7-C6-D7-
E7-F3
1101470 1101471 1101472 1100144 1101554 1101159

* per EN 13204:2016
** in accordance with EN 13204:2016
* per EN 13204:2016
** in accordance with EN 13204:2016
905mm 905mm 936 mm 936mm
236 mm 236 mm 236 mm 236 mm
228mm 228mm 228mm 228mm
19,1 kg 20,1 kg 21,7 kg 22,8 kg
175 mm 175 mm 187 mm 187 mm
700 bar 700 bar 700 bar 700 bar
BC166I-19,1 BC166I-20,1 BC187K-21,7 BC187K-22,8
A7-B8-C6-D8-E9-F4 A7-B8-C6-D8-E9-F4 A8-B9-C7-D9-E9-F4 A8-B9-C7-D9-E9-F4
1101547 1101548 1101549 1101550
1003 mm 1064 mm
297 mm 295 mm
228mm 228 mm
25,7 kg 27,7 kg
200 mm 300 mm
700 bar 700 bar
CC201K-25,7 CC268K-27,7
A9-B9-C9-D9-E9-F5 A9-B9-C9-D9-E9-F7
1101551 1101553

* per EN 13204:2016
** in accordance with EN 13204:2016
SP 44 AS
893 mm 1032 mm 999 mm
239 mm 282 mm 282 mm
228 mm 228 mm 228 mm
18,2 kg 21,8 kg 21,6 kg
610 mm 805 mm 735 mm
465 mm 680 mm 620 mm
44 - 857 kN 50 - 501 kN 55 - 501 kN
68 kN 67 kN 70 kN
149,0 kN 144,0 kN 144,0 kN
700 bar 700 bar 700 bar
AS44/610-18,2 BS50/805-21,8 AS55/735-21,6
1101468 1100143 1101469

The permissible temperature range of the SMART-FORCE appliances is between -20°C and
+55°C. Reliable operaon cannot be guaranteed outside of this range.
The type plate for all SMART-FORCE appliances is located on the boom of the drive. It provides
the serial number, producon date, nominal pressure, appliance designaon and TIN number.
The TIN - "Tool Idencaon Number" is a 15-digit number and is assigned once. This is made
up of the product ID and the serial number, and as such enables unique idencaon.
* per EN 13204:2016
** in accordance with EN 13204:2016
540mm 543 mm 586 mm 700 mm
156 mm 156 mm 150 mm 150 mm
321 mm 337 mm 345 mm 345 mm
18,4 kg 21,8 kg 21,4 kg 22,7 kg
111,3 kN 189,0 kN / 99,0 kN 108,0 kN / 62,0 kN 108,0 kN / 62,0 kN
540 mm 543 mm 586 mm 700 mm
908 mm 1170 mm 1387 mm 1500 mm
700 bar 700 bar 700 bar 700 bar
R111/368-18,4 TR189/360-99/270-
21,8
TR108/428-62/372-
21,4-E-II
TR108/428-62/372-
22,7-E-II
1103096 1103095 1100145 1099389
This manual suits for next models
30
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