Weider WESY81080 User manual

¨
USERÕS
MANUAL
Model No. WESY81080
Serial No.
The serial number is found in the
location shown below. Write the
serial number in the space above.
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manu-
al for future reference.
Serial
Number
Decal
QUESTIONS?
As a manufacturer, we are
committed to providing complete
customer satisfaction. If you
have questions, or if there are
missing or damaged parts, we
will guarantee complete satisfac-
tion through direct assistance
from our factory.
TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained techni-
cians on our customer hot line
will provide immediate assis-
tance, free of charge to you.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.ÐFri., 6 a.m.Ð6 p.m. MST
PATENT PENDING

2
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Important Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cable Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Weight Resistance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Trouble-shooting and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Ordering Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
Note: A PART LIST/EXPLODED DRAWING and a PART IDENTIFICATION CHART are attached to the center of
this manual. Remove the PART LIST/EXPLODED DRAWING and the PART IDENTIFICATION CHART before
beginning assembly.
Table of Contents
Limited Warranty
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and mate-
rial, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This
warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing
or repairing, at ICON's option, the product at one of its authorized service centers. All products for which war-
ranty claim is made must be received by ICON at one of its authorized service centers with all freight and other
transportation charges prepaid, accompanied by sufficient proof of purchase. All returns must be pre-autho-
rized by ICON. This warranty does not extend to any product or damage to a product caused by or attribut-
able to freight damage, abuse, misuse, improper or abnormal usage or repairs not provided by an ICON
authorized service center, products used for commercial or rental purposes, or products used as store display
models. No other warranty beyond that specifically set forth above is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection
with the use or performance of the product or damages with respect to any economic loss, loss of property,
loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other consequential dam-
ages of whatsoever nature. Some states do not allow the exclusion or limitation of incidental or consequen-
tial damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of mer-
chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein.
Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation
may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813
WEIDER is a registered trademark of ICON Health & Fitness, Inc.

3
WARNING: Before beginning this or any exercise program, consult your physician. This is especially
important for persons over the age of 35 or persons with pre-existing health problems. Read all
instructions before using. ICON assumes no responsibility for personal injury or property damage
sustained by or through the use of this product.
Important Precautions
1. It is the responsibility of the owner to ensure
that all users of the training system are ade-
quately informed of all precautions.
2. Read all instructions in this manual and in
the accompanying literature before using the
training system.
3. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cool-
ing down.
4. Use the training system only on a level sur-
face. Cover the floor or carpet beneath the
training system for protection.
5. Inspect and tighten all parts often. Replace
any worn parts immediately.
6. Make sure the cables remain on the pulleys
at all times. If the cables bind while you are
exercising, stop immediately and make sure
the cables are on all of the pulleys.
7. Always stand on the foot plate when perform-
ing an exercise that could cause the training
system to tip.
8. Keep children under the age of 12 and pets
away from the training system at all times.
9. Keep hands and feet away from moving parts.
10. The training system is designed to be used
by only one person at a time.
11. Always wear athletic shoes for foot protec-
tion when exercising.
12. Never release the press arm, butterfly arms,
leg lever, lat bar, row bar or handle while
weights are raised. The weights will fall with
great force.
13. Always disconnect the lat bar or row bar
from the training system when performing an
exercise that does not use them.
14. The training system is intended for home use
only. Do not use the training system in a
commercial, rental or institutional setting.
To reduce the risk of serious injury, read the following important
precautions before using the training system.
WARNING:

4
ASSEMBLED
DIMENSIONS:
Height: 77 in.
Width: 38 in.
Length: 61 in.
Low Pulley
Station
Foot Plate
Row Bar
High Pulley Station
Leg Lever
Butterfly Arm
Butterfly Arm
Press Arm
Shroud Covering
Weight Stack
Seat
Backrest
Thank you for selecting the versatile WEIDER¨XP23
Training System. The XP23 offers a selection of
weight stations designed to develop every major mus-
cle group of the body. Whether your goal is to tone
your body, build dramatic muscle size and strength or
improve your cardiovascular system, the XP23 will
help you to achieve the results you want.
For your benefit, read this manual carefully before
using the WEIDER¨XP23 Training System. If you
have additional questions, please call our Customer
Service Department toll-free at 1-800-999-3756,
Monday through Friday, 6 a.m. until 6 p.m. Mountain
Time (excluding holidays). To help us assist you,
please note the product model number and serial
number before calling. The model number is
WESY81080. The serial number can be found on a
decal attached to the WEIDER¨XP23 Training System
(see the front cover of this manual).
Please use the drawing below to familiarize your-
self with the major parts and how they fit together.
Before You Begin
Curl Pad
Lat Bar

5
Note: This introduction will save you more
time than it takes to read it!
Identifying Parts
To help you identify the small parts used in assem-
bly, we have included a PART IDENTIFICATION
CHART located in the center of this manual. Place
the chart on the floor or work table and use it to
quickly identify different parts as you open the pack-
ages for each step.
Note: Some small parts may have been pre-attached
for shipping. If a part is not in the parts bag, check to
see if it has been pre-attached.
Orienting Parts
As you assemble this product, be sure that all parts
are oriented as shown in the drawings.
Tightening of Parts
Tighten all parts as you assemble them, unless
instructed to do otherwise.
Lining Up the Tools
Assembly requires the following tools (not included):
¥ Two (2) adjustable wrenches
¥ One (1) standard screwdriver
¥ One (1) phillips screwdriver
¥ One (1) rubber mallet
¥ Lubricant, such as grease or petroleum jelly,
and soapy water
¥ Tape, such as clear tape or masking tape
Assembly will be more convenient if you have a
socket set, a set of open-end or closed-end wrenches
or a set of ratchet wrenches.
Giving Yourself a Good Start
Before you begin the assembly process itself, take
the time to complete the steps outlined here.
Clearing the Workspace
Clear a workspace that is large enough to hold all
parts and allow you to walk all the way around the
assembled equipment.
Unpacking the Box
To make the assembly process as smooth as possi-
ble, we have broken it into separate stages. All parts
used in each stage are found in individual packages
in the shipping box. Place all parts in a cleared area
and remove the packing materials. Do not dispose of
the packing materials until assembly is completed.
Important: Wait until you begin each assembly
stage to open the parts bag labeled for that
assembly stage.
Assembly
Making Things Easier for Yourself
Everything in this manual is designed to ensure
that the assembly of our products can be complet-
ed successfully by anyone. However, it is impor-
tant to recognize that your new equipment is a
sophisticated product with many small parts. The
assembly process will take timeÑpossibly several
hours. Most people find that by setting aside plen-
ty of time, and by deciding to make the task
enjoyable, assembly will go smoothly. You may
want to complete the process over a couple of
evenings.
The Four Stages of the Assembly Process
Frame Assembly
You will begin by assembling the base and the
upright frames that serve as the skeleton of the
equipment. The seats and all moving parts will be
attached to the frame.
Arm Assembly
Completes the press and butterfly arms that you
operate while you are exercising.
Cable Assembly
Completes the cables and pulleys that connect the
moving arms with each other and with the weights.
This ties the different parts together and makes the
equipment function as a unit
Seat Assembly
Completes the seats and backrests that support
your body while you are exercising.

6
1. Before beginning assembly, make sure you have
read and understood the information on page 5.
Locate and open the parts bag labeled ÒFRAME
ASSEMBLY.Ó
Press a 2Ó Square Outer Cap (51) onto each end of
the Stabilizer (5).
Insert two 5/16Ó x 2 3/4Ó Carriage Bolts (14) up
through the Stabilizer (5) and place it flat on the floor.
1
2. Press a 2Ó Square Inner Cap (21) into the end of the
Base (8).
Insert two 5/16Ó x 2 1/2Ó Carriage Bolts (52) up
through the Base (8).
Place the Base (8) on the floor with the holes in the
mounting bracket (A) over the Carriage Bolts (14) in
the Stabilizer (5).
2
Frame Assembly
51
51
14
5
21
8
52
14
5
A
3. Press a 1Ó x 2Ó Inner Cap (11) into the top of the Rear
Upright (18).
Slide the Rear Upright (18) onto the 5/16Ó x 2 3/4Ó
Carriage Bolts (14) in the Stabilizer (5). Hand tighten
a 5/16Ó Nylon Locknut (53) onto each Carriage Bolt.
Do not tighten the Nylon Locknuts yet. Make sure
the Upright is oriented as shown. The wide side
of the bracket (B) on the lower end of the Upright
(18) must be facing the front of the unit.
Slide the Front Upright (42) onto the 5/16Ó x 2 1/2Ó
Carriage Bolts (52) in the Base (8). Hand tighten a
5/16Ó Nylon Locknut (53) onto each Carriage Bolt.
CAUTION: Make sure the Upright is oriented as
shown. The indicated holes must be closer to the
rear of the unit.
Do not tighten the Nylon Locknuts yet.
3
53
53
53
53
B
52
11
5
8
18 42
14
Holes

7
4. Set two Weight Bumpers (19) onto the Base (8) and
align them with the indicated holes.
Insert both Weight Guides (23) through the Weight
Bumpers (19) and the holes in the Base (8).
Slide eight Weights (26) onto the Weight Guides (23).
Make sure all of the Weights are turned so the pin
grooves are on the same side and are oriented as
shown on the drawing.
4
19
8
23
26
Pin
Grooves
5. Press the Weight Tube Bumper (64) into the end of
the Weight Tube (25).
Insert the Weight Tube (25) into the stack of Weights
(26). Make sure the pin on the Weight Tube is
resting in the pin groove in the upper Weight.
Lubricate the insides of the holes in the Top Weight
(16).
With the slot facing down, slide the Top Weight onto
the Weight Guides and set it on the stack of Weights
(26).
5
6. Slide two 5/16Ó Flat Washers (56) onto two
5/16Ó x 2 3/4Ó Bolts (67).
Place the Top Frame (1) on top of the Front Upright
(42) and align the indicated holes with the holes in
the bracket (C) on the Upright.
Insert the 5/16Ó x 2 3/4Ó Bolts (67) through the Top
Frame (1) and the bracket (C) on the Front Upright
(42). Hand tighten a 5/16Ó Nylon Locknut (53) onto
each Bolt.
Do not tighten the Locknuts yet.
6
16
25
26
64
Pin
Groove
Pin
Slot
53
53
67
56
56
42
1
C

8
7. Slide two 5/16Ó Flat Washers (56) onto two
5/16Ó x 1 3/4Ó Bolts (58).
Align the holes in the bracket on the Top Frame (1)
with the holes in the Rear Upright (18). Insert the
5/16Ó x 1 3/4Ó Bolts (58) and hand tighten two 5/16Ó
Nylon Locknuts (53) onto them.
7
8. Attach the upper ends of the Weight Guides (23) to
the bracket (D) on the Top Frame (1) with two 5/16Ó x
1 1/2Ó Bolts (61) and two 5/16Ó Nylon Locknuts (53).
Tighten the Nylon Locknuts, but be careful not to
overtighten them since this may damage the weight
guides.
8
53
1
D
61
23
9. Press a 1 1/2Ó Square Inner Cap (33) into the end of
the Seat Frame (36).
Insert two 5/16Ó x 2 3/4Ó Bolts (67) through the
Support Plate (27) and the indicated holes in the
Front Upright (42). Place the mounting bracket (E) on
the Seat Frame (36) over the two Bolts. Tighten a
5/16Ó Nylon Locknut (53) onto each Bolt.
Tighten all Nylon Locknuts used in steps 3
through 9.
9
67
53
42
36
E
27
53
33
10. Locate and open the parts bag labeled ÒARM
ASSEMBLY.Ó
Press Arm Assembly. Align the welded spacers on
the Press Frame (12) with the tube (F) on the Base
(8). Lubricate the 3/8Ó x 8Ó Bolt (59). Attach the Press
Frame to the Base with the Bolt and a 3/8Ó Nylon
Locknut (63).
Make sure the welded tab on the Press Frame (12)
is oriented as shown.
10
Arm Assembly
59 Lubricate
Welded Spacers
12
63
Welded Tab
8
F
58
1
18
56
53

9
11. Press a 2Ó Square Inner Cap (21) into the top end of
each Press Arm (46).
Press a 1Ó Round Inner Cap (49) into the indicated
hole on each Press Arm (46).
Attach each Press Arm (46) to the Press Frame (12)
with two 5/16Ó x 2 3/4Ó Bolts (67) and two 5/16Ó Nylon
Locknuts (53).
11
53
46
46
49
12
21
21
67
12
12. Butterfly Arm Assembly. Identify the Right Arm (48)
and the Left Arm (47) by imagining yourself sitting on
the seat. Note the position of the welded bracket (G)
on each Arm. Arm identification is very important
for this step.
Lubricate both axles (H) on the Top Frame (1). Slide
the Right Butterfly Arm (48) onto the right axle. Note:
Be careful not to confuse the Right and Left
Butterfly Arm. Make sure the upper end of the
Right Butterfly Arm is behind the indicated brack-
et (I) on the Top Frame.
Tap two 1Ó Retainers (4) and a 1Ó Round Cover Cap
(3) onto the Right Axle. Make sure the teeth on the
Retainers (4) bend towards the Cover Cap (3), as
shown in the inset drawing.
Attach the Left Butterfly Arm (47) in the same man-
ner. Press a 2Ó Square Inner Cap (21) into each end
of the crossbar on the Top Frame (1). Press a 2Ó
Square Inner Cap (21) into the lower end of each
Butterfly Arm (47, 48).
Lubricate the lower end of each Butterfly Arm with
soapy water and slide a Foam Pad (45) onto each
Arm.
H
1
48
I
G
47
21
4
3
45
21
21
Axle
4
3
21
45

10
14. Locate and open the parts bag labeled ÒCABLE
ASSEMBLY AND PULLEYS.Ó For Cable identifica-
tion and routing during steps 14Ð28, refer to the
Cable Diagram and Cable ID Chart on page 16.
Locate the Short Cable (9). It is approximately 127Ò
long. Wrap the end with the ball around a 3 1/2Ó
Pulley (35) in the direction shown.
Attach the 3 1/2Ó Pulley to the Top Frame (1) with a
3/8Ó x 3 1/2Ó Bolt (54), a 3/8Ó Flat Washer (55) and a
3/8Ó Nylon Locknut (63).
Make sure the Short Cable (9) is between the
Pulley (35) and the welded hook (K) on the Top
Frame (1).
14
Cable Assembly
1
63
54
9
55
35
K
13. Press a 1 1/2Ó Square Inner Cap (33) into the Leg
Lever (29).
Lubricate a 5/16Ó x 2 1/2Ó Bolt (22). Attach the Leg
Lever (29) to the Seat Frame (36) with the Bolt and a
5/16Ó Nylon Jamnut (80). Do not overtighten the
Nylon Jamnut. The Leg Lever should pivot freely.
Thread a 5/16Ó Plain Nut (32) halfway onto the 5/16Ó
x 2Ó Eyebolt (44). Thread the Eyebolt into the Leg
Lever (29). Tighten the Plain Nut to prevent the
Eyebolt from turning.
Note: The use of remaining parts from the ARM
ASSEMBLY parts bag will be explained in step 31.
13
29
44
32 33
36
22 Lubricate
80
15. Wrap the Short Cable (9) around a ÒVÓ-Pulley (6) in
the direction shown.
Attach the ÒVÓ-Pulley (6) and a Long Cable Trap (50)
to the indicated bracket (J) with a 3/8Ó x 2 1/4Ó Bolt
(65) and a 3/8Ó Nylon Locknut (63). Make sure the
Long Cable Trap is positioned as shown, so it will
hold the Cable in place.
15
J
65
9
50
6
63

11
17. Move to the other side of the unit. Wrap the Short
Cable (9) around a 3 1/2Ó Pulley (35) in the direction
shown.
Attach the 3 1/2Ó Pulley (35) and a Cable Trap (66) to
the Right Butterfly Arm (48) with a 3/8Ó x 2Ó Bolt (62)
and a 3/8Ó Nylon Locknut (63).
Make sure the Cable Trap (66) is positioned as
shown.
17
16. Wrap the Short Cable (9) around a 3 1/2Ó Pulley (35)
in the direction shown.
Attach the 3 1/2Ó Pulley (35) and a Cable Trap (66) to
the Left Butterfly Arm (47) with a 3/8Ó x 2Ó Bolt (62)
and a 3/8Ó Nylon Locknut (63).
Make sure the Cable Trap (66) is positioned as
shown.
Route the Short Cable (9) under the Top Frame (1)
between the Pulley (35) and the crossbar.
16
9
35
66
Crossbar
47
1
62
35
9
48
66 62
63
18. Remove the 1/2Ó Nylon Locknut (68) from the welded
bolt (L) on the Top Frame (1). Slide the Pulley
Bracket (20) onto the bolt and secure it with the Nylon
Locknut. Tighten the Locknut, but make sure the
Pulley Bracket can pivot freely.
Remove the 3 1/2Ó Pulley (35) from the Pulley
Bracket (20). Wrap the Short Cable (9) around the
Pulley in the direction shown.
Re-attach the 3 1/2Ó Pulley (35) to the Pulley Bracket
(20) with the 3/8Ó x 1 3/4Ó Bolt (83) and the 3/8Ó Nylon
Jamnut (57).
18
L
68
35
63
19. Move to the other side of the unit. Remove the 3 1/2Ó
Pulley (35) attached to the Pulley Plates (31).
Wrap the Short Cable (9) around the 3 1/2Ó Pulley
(35) in the direction shown.
Re-attach the Pulley (35) to the Pulley Plates (31)
with the 3/8Ó x 1 1/2Ó Bolt (60) and the 3/8Ó Nylon
Jamnut (57).
19
60
35
31
9
57
20 83
1
9
57

12
20. Wrap the Short Cable (9) around a 3 1/2Ó Pulley (35)
in the direction shown. Attach the 3 1/2Ó Pulley (35) to
the front bracket (M) underneath the Top Frame (1)
with a 3/8Ó x 2Ó Bolt (62) and a 3/8Ó Nylon Locknut
(63). Make sure the Bolt (62) is inserted from the
direction shown on the drawing.
Wrap the Short Cable (9) around a 3 1/2Ó Pulley (35)
in the direction shown. Attach the 3 1/2Ó Pulley (35) to
the rear bracket (N) underneath the Top Frame (1)
with a 3/8Ó x 2Ó Bolt (62) and a 3/8Ó Nylon Locknut
(63). Make sure the Bolt (62) is inserted from the
direction shown on the drawing.
20
62
63
N
M
1
9
63 62
35
21. Make sure the Short Cable (9) is in the groove of
all Pulleys and that the Cable and the Pulleys
move smoothly.
Attach the closed loop on the end of the Short Cable
(9) to the Weight Tube (25) with the 5/16Ó x 1 3/4Ó
Bolt (58) and a 5/16Ó Nylon Locknut (53). It will be
necessary to lift the Weight Tube and the Top Weight
to insert the Bolt through the Weight Tube and the
loop on the Cable.
21
58
9
22. Locate the Long cable (2). It is approximately 215Ó
long. Wrap the end with the ball around a 3 1/2Ó
Pulley (35) in the direction shown. Attach the Pulley
to the bracket (O) on the Base (8) with a 3/8Ó x 2Ó
Bolt (62) and a 3/8Ó Nylon Locknut (63).
Thread the Long Cable (2) through the Press Frame
(12). Wrap the Long Cable around a 3 1/2Ó Pulley
(35) in the direction shown. Attach the Pulley to the
Front Upright (42) with a 3/8Ó x 3 1/2Ó Bolt (54), a
Cable Trap (66), a 3/8Ó Flat Washer (55) and a 3/8Ó
Nylon Jamnut (57).
22 42
54
66
62
63
2
8
12
O
35
35
57
55
23. Remove the free Pulley (35) attached to the Pulley
Plates (31). Wrap the Long Cable (2) around the
Pulley in the direction shown.
Re-attach the Pulley (35) to the Pulley Plates (31)
with the 3/8Ó x 1 1/2Ó Bolt (60) and the 3/8Ó Nylon
Jamnut (57).
23
35
31
60
57
2
53
25

13
25. Thread the Long Cable (2) through the Press Frame
(12). Wrap the Long Cable around a 3 1/2Ó Pulley
(35) in the direction shown.
Attach the Pulley to the Press Frame with a 3/8Ó x
3 1/4Ó Bolt (69), a Cable Trap (66), a 3/8Ó Flat Washer
(55) and a 3/8Ó Nylon Jamnut (57).
25
35
12
69
66
57
2
55
26. Wrap the Long Cable (2) around a ÒVÓ- Pulley (6) in
the direction shown. Attach the ÒVÓ-Pulley to the
bracket (P) on the Seat Frame (36) with a 3/8Ó x
3 1/4Ó Bolt (69), a Cable Trap (66), a 3/8Ó Flat Washer
(55) and a 3/8Ó Nylon Locknut (63).
Note: The ÒVÓ-Pulley (6) should be attached to the
second hole, counting from the Front Upright (42).
26
36
2
55
63
6
P
66
69
27. Wrap the Long Cable (2) around a 3 1/2Ó Pulley (35)
in the direction shown. Attach the Pulley to the Press
Frame (12) with a 3/8Ó x 3 1/4Ó Bolt (69), a Cable
Trap (66), a 3/8Ó Flat Washer (55) and a 3/8Ó Nylon
Jamnut (57).
27
57
69
2
12
55
35
66
24. Move to the other side of the unit. Wrap the Long
Cable (2) around a 3 1/2Ó Pulley (35) in the direction
shown.
Attach the Pulley to the Front Upright (42) with a 3/8Ó
x 3 1/2Ó Bolt (54), a Cable Trap (66), a 3/8Ó Flat
Washer (55) and a 3/8Ó Nylon Jamnut (57).
24 42
54
57
55
35
2
66
42

14
28. Wrap the Long Cable (2) around a 3 1/2Ó Pulley (35)
in the direction shown. Attach the Pulley to the Front
Upright (42) with a 3/8Ó x 3 1/2Ó Bolt (54), a Cable
Trap (66), a 3/8Ó Flat Washer (55) and a 3/8Ó Nylon
Jamnut (57).
Attach the closed loop on the end of the Long Cable
(2) onto the Eyebolt (44) with a Cable Clip (73). Note:
Cable Clips are located in the parts bag labeled
ÒSEAT ASSEMBLY.Ó
28
12
2
73
44
54
66
29. Locate and open the parts bag labeled ÒSEAT
ASSEMBLY.Ó
Attach the Backrest (41) to the Front Upright (42) with
two 1/4Ó x 2 1/2Ó Screws.
29
Seat Assembly
41
43
43
42
35
42
57
55
30. Insert the 1/4Ó x 2Ó Carriage Bolt (38) into the center
hole in the Seat Plate (37). Attach the Seat Plate to
the Seat (13) with two 1/4Ó x 1/2Ó Screws (17).
Insert the 1/4Ó x 2Ó Carriage Bolt (38) into the indicat-
ed hole in the Seat Frame (36). Tighten a 1/4Ó Nylon
Locknut (82) with a 1/4Ó Flat Washer (81) onto the
Carriage Bolt.
Attach the other end of the Seat (13) to the Seat
Frame (36) with a 1/4Ó Flat Washer (81) and a 1/4Ó x
2Ó Bolt (71).
30
37
17
82
81
36
13
38
81
71

15
31. Press two 3/4Ó Round Inner Caps (34) into each Pad
Tube (28).
Insert one Pad Tube into the Seat Frame (36). Slide a
Foam Pad (30) onto each end of the Pad Tube.
Insert the other Pad Tube into the Leg Lever (29).
Slide a Foam Pad (30) onto each end of the Pad
Tube.
31 30
28
30
34
36
29
34
Miscellaneous Assembly
32. Attach the Curl Pad (24) to the Curl Post (10) with
two 1/4Ó x 1/2Ó Screws (17).
Attach the Curl Post (10) to the Seat Frame (36) with
the 5/16Ó x 2Ó Knob (72).
32
17
36
10
72
24
33. Align the Left Shroud (78) with the holes in the Top
Frame (1), Base (8) and the two Uprights (18, 42)
and attach it with ten #8 x 1/2Ó Tap Screws (7).
Move to the other side of the unit and attach the
Right Shroud (79) which is the one with the opening
for adjusting the Weights. Align the Right Shroud with
the holes in the Top Frame (1), Base (8) and the two
Uprights (18, 42) and attach it with ten #8 x 1/2Ó Tap
Screws (7).
33
42
7
7
7
7
7
7
79
18
78
1
8
34. Make sure that all parts have been properly tight-
ened. The use of the remaining parts will be
explained in ADJUSTMENT, beginning on page 17
of this manual.
Before using the home gym system, pull each
cable a few times to be sure that the cables move
smoothly over the pulleys. If one of the cables does
not move smoothly, find and correct the problem.
IMPORTANT: If the cables are not properly
installed, they may be damaged when heavy
weight is used. If there is any slack in the
cables, you will need to remove the slack by
tightening the cables. See TROUBLE-SHOOT-
ING AND MAINTENANCE on page 19.

16
Cable Diagram
The Cable Diagram below shows the proper routing of the Short Cable (9) and the Long Cable (2). The numbers
show the correct route for each Cable. Make sure the Cables are routed correctly, that the Pulleys move
smoothly and that the Cable Traps do not touch or bind the Cables. Incorrect cable routing can damage
the weight system.
Short Cable (9)
Long Cable (2)
2
1
3
5
6
1
4
7
9
8
7
8
5
3
9
6
2
4
Cable ID Chart
9
2

Attaching the Lat Bar, Row Bar or Handle to
the High Pulley Station
Attach the Lat Bar (76) to the Short Cable (9) with a
Cable Clip (73). For some exercises, the Chain (74)
should be attached between the Lat Bar and the Long
Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the Long Cable so the
Lat Bar is in the correct starting position for the exer-
cise to be performed.
The Row Bar (70) or Handle (75) can be attached in the
same manner.
Attaching the Lat Bar, Row Bar or Handle to
the Low Pulley Station
Attach the Lat Bar (76) to the Long Cable (2) with a Cable
Clip (73). For some exercises, the Chain (74) should be
attached between the Lat Bar and the Short Cable with
two Cable Clips. Adjust the length of the Chain
between the Lat Bar and the Short Cable so the Lat
Bar is in the correct starting position for the exercise
to be performed.
The Row Bar (70) or Handle (75) can be attached in the
same manner.
17
76
73
74
2
75
70
Adjustment
The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise
poster accompanying this manual to see how the home gym system should be set up for each exercise.
IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the cor-
rect starting position for the exercise to be performed. If there is any slack in the cables or chain as an
exercise is performed, the effectiveness of the exercise will be reduced.
76
9
74
73
75
70
Changing the Weight Setting
To change the setting of the weight stack, insert a Weight
Pin (39) under the desired Weight (26). Be sure to insert
the Weight Pin until the bent end of the Weight Pin is
touching the Weights. Then turn the bent end downward.
The setting of the weight stack can be changed from 6
pounds to 106 pounds, in increments of 12.5 pounds.
Note: Due to the cables and pulleys, the amount of
resistance at each exercise station may vary from the
weight setting. Use the WEIGHT RESISTANCE CHART
on page 18 to find the approximate amount of resis-
tance at each weight station.
26
39

18
Press Butterfly High Leg Low
Weight Arm Arm Pulley Lever Pulley
Plates (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)
Top 12 46 19 21 15
140 70 33 37 33
262 97 49 54 45
386 110 68 68 59
494 141 81 88 72
5127 162 96 100 87
6150 180 110 109 102
7160 199 128 120 113
8193 212 142 140 131
This chart shows the approximate weight resistance at each station. ÒTopÓ refers to the 6 lbs. top
weight. The other numbers refer to the 12.5 lbs. weight plates. Note: The actual resistance at each
weight station may vary due to differences in individual weight plates, as well as friction between
the cables, pulleys, and weight guides.
Weight Resistance Chart

19
Tightening the Cables
Woven cable, the type of cable used on the home gym
system, can stretch slightly when it is first used. If there is
slack in the Cables before resistance is felt, the Cables
should be tightened.
To tighten the Cables, insert the Weight Pin (39, not
shown) between the third and the fourth Weight, counting
from the top. See ÒChanging the Weight SettingÓ on page
17 for instructions on moving the Weight Pin.
Loosen the 5/16Ó Plain Nut (32) holding the Eyebolt (44)
to the Leg Lever (29). Tighten the Eyebolt a couple of
turns until the Cables feel tighter. Tighten the Plain Nut to
prevent the Eyebolt from turning.
32
44 29
1
Additional slack can be removed by moving the ÒVÓ-Pulley
(6) to one of the other holes in the bracket (P) on the
Seat Frame (36). To do this, remove the 3/8Ó x 3 1/4Ó Bolt
(69), Cable Trap (66), 3/8Ó Flat Washer (55) and 3/8Ó
Nylon Locknut (63). Move the ÒVÓ-Pulley and re-attach it
with the Bolt, Washer, Cable Trap and Locknut.
Note: If a Cable tends to slip off the Pulleys often, the
Cable may have become twisted. Remove the Cable
and re-install it.
If the Cables need to be replaced, see ORDERING
REPLACEMENT PARTS on the back cover of this manual.
36
P
69
55
6
63
66
1
Trouble-shooting and Maintenance
Inspect and tighten all parts each time you use the home gym system. Replace any worn parts
immediately. The home gym system can be cleaned using a damp cloth and mild non-abrasive
detergent. Do not use solvents.

5/16" x 1 1/2" Bolt (61)
1/4" x 2" Bolt (71)
1/4" x 2" Carriage Bolt (38)
1/4" x 2 1/2" Screw (43)
5/16" x 2 3/4" Bolt (67)
5/16" x 2 1/2" Carriage Bolt (52)
5/16" x 2 3/4" Carriage Bolt (14)
5/16" x 2 1/2" Bolt (22)
1/2" Nylon Locknut (68)
5/16" x 1 3/4" Bolt (58)
5/16" Nylon Locknut (53)
5/16" Plain Nut (32)
3/8" Nylon Jam Nut (57)
3/8" Nylon Locknut (63)
5/16" Flat Washer (56)
3/8" Flat Washer (55)
Part Identification ChartÑWESY81080 R0898A