WEISS TR0750A User manual

ROTARY INDEXING RING
TR0750A / TR1100A / TR1500A / TR2200A
MOUNTING INSTRUCTIONS
TD0026A-EN00-0000-00 062019_4.0_EN
CUSTOMER:
ORDER:
ROTARY INDEXING RING
TR0750A / TR1100A / TR1500A / TR2200A
MOUNTING INSTRUCTIONS
TD0026A-EN00-0000-00 062019_4.0_EN
CUSTOMER:
ORDER:

Rotary indexing ring TR
Table of contents
Table of contents
1 Introduction............................................................................................................................................... 5
1.1 About these mounting instructions................................................................................................5
1.2 Intended use..................................................................................................................................5
1.3 Predictable incorrect application................................................................................................... 5
1.4 Applicable documents................................................................................................................... 6
1.5 Warranty........................................................................................................................................ 7
2 Safety......................................................................................................................................................... 8
2.1 Safety messages and hazard categories......................................................................................8
2.2 Hazard symbols.............................................................................................................................8
2.3 Responsibilities of the system integrator and/or operator.............................................................9
2.4 Qualification of personnel..............................................................................................................9
3 Product description................................................................................................................................10
3.1 Overview...................................................................................................................................... 10
3.2 Function description.................................................................................................................... 12
3.3 Nameplate....................................................................................................................................13
3.4 Type code.................................................................................................................................... 13
3.5 Mounting positions.......................................................................................................................14
3.6 Drive positions............................................................................................................................. 15
3.7 Passage of media....................................................................................................................... 16
4 Technical data......................................................................................................................................... 17
4.1 General........................................................................................................................................ 17
4.2 Motor............................................................................................................................................17
4.3 Holding brake.............................................................................................................................. 20
4.4 Inductive sensor.......................................................................................................................... 20
4.5 DRIVE-CLiQ encoder (optional).................................................................................................. 20
4.6 Climatic environmental conditions "Operation"........................................................................... 21
4.7 Climatic environmental conditions "Transportation and Storage"............................................... 21
4.8 Dimensions.................................................................................................................................. 22
4.9 Load data.....................................................................................................................................26
5 Packaging................................................................................................................................................ 27
5.1 Types of packaging..................................................................................................................... 27
5.2 Unpacking the product................................................................................................................ 27
5.3 Verification of the delivery........................................................................................................... 27
6 Transportation......................................................................................................................................... 28
6.1 Transporting the product............................................................................................................. 28
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Rotary indexing ring TR
Table of contents
6.2 Load lifting and handling equipment........................................................................................... 29
6.3 Fastening the load lifting and handling equipment..................................................................... 29
7 Storage.....................................................................................................................................................31
7.1 Storing the product......................................................................................................................31
8 Mounting.................................................................................................................................................. 32
8.1 Prerequisites for mounting.......................................................................................................... 32
8.2 Equipment and tools................................................................................................................... 32
8.3 Tightening torques and property classes.................................................................................... 33
8.4 Bolting down the product............................................................................................................ 33
8.5 Displacing the drive housing....................................................................................................... 34
8.6 Mounting additional components.................................................................................................36
8.7 Mounting safety equipment......................................................................................................... 39
9 Electrical connection..............................................................................................................................40
9.1 Connection diagram supply voltage............................................................................................ 40
10 Controller................................................................................................................................................. 42
10.1 Basic information on control........................................................................................................42
10.2 External controller (PLC)............................................................................................................. 43
11 Commissioning....................................................................................................................................... 45
11.1 Prerequisites for commissioning................................................................................................. 45
11.2 Performing commissioning.......................................................................................................... 45
12 Operation................................................................................................................................................. 47
12.1 Basic information on operation................................................................................................... 47
13 Troubleshooting...................................................................................................................................... 48
13.1 Issue, cause and remedy............................................................................................................48
14 Cleaning................................................................................................................................................... 50
14.1 Performing cleaning.....................................................................................................................50
15 Maintenance............................................................................................................................................ 52
15.1 Maintenance plan........................................................................................................................ 52
15.2 Lubricant...................................................................................................................................... 52
15.3 Replacing the motor.................................................................................................................... 52
15.4 Inspecting the toothed belt..........................................................................................................57
15.5 Replacing the toothed belt.......................................................................................................... 59
15.6 Inspecting the holding brake....................................................................................................... 62
15.7 Readjusting the air gap of the holding brake..............................................................................64
15.8 Replacing the holding brake....................................................................................................... 67
15.9 Replacing the inductive sensor................................................................................................... 72
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Rotary indexing ring TR
Table of contents
16 Decommissioning................................................................................................................................... 76
16.1 Decommissioning the product..................................................................................................... 76
17 Dismounting............................................................................................................................................ 76
17.1 Dismounting the product............................................................................................................. 76
18 Disposal................................................................................................................................................... 76
18.1 Disposing of the product............................................................................................................. 76
19 Service and spare parts.........................................................................................................................77
19.1 Worldwide service....................................................................................................................... 77
19.2 Ordering spare parts................................................................................................................... 78
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Rotary indexing ring TR
Introduction
1 Introduction
1.1 About these mounting instructions
These mounting instructions describe the product "Rotary indexing ring TR0750A / TR1100A /
TR1500A / TR2200A" (also referred to as "product" in this document).
These mounting instructions are part of the product.
■You may only use the product if you have fully read and understood these mounting instructions.
■Verify that these mounting instructions are always accessible for any type of work performed on or
with the product.
■Pass these mounting instructions as well as all other product-related documents on to all owners of
the product.
■If you feel that these mounting instructions contain errors, inconsistencies, ambiguities or other
issues, contact the manufacturer prior to using the product.
These mounting instructions are protected by copyright and may only be used as provided for by the
corresponding copyright legislation. We reserve the right to modifications.
The manufacturer shall not be liable in any form whatsoever for direct or consequential damage
resulting from failure to observe these mounting instructions or from failure to comply with directives,
regulations and standards and any other statutory requirements applicable at the installation site of the
product.
1.2 Intended use
The product is a partly complete machine pursuant to Directive 2006/42/EU, articles 1g and 2g. The
product is only intended to be incorporated into or assembled with other machinery or other partly
completed machinery or equipment, thereby forming machinery to which Directive 2006/42/EU applies.
The product may only be used within the limits specified in these mounting instructions and in the
applicable documents. The applicable documents are also part of the product.
The machinery must not be put into service until the machinery into which the product has been
incorporated has been determined and declared in conformity with the provisions of Directive 2006/42/
EU and with all other applicable directives and regulations.
In addition, perform a risk assessment in view of the planned application, according to an approved risk
assessment method, and implement the appropriate safety measures, based on the results of the risk
assessment. Take into account the consequences of installing or integrating the product into a system
or a plant.
When using the product, perform all work and all other activities in conjunction with the product in
compliance with the conditions specified in the mounting instructions, in the applicable documents,
and on the nameplate, as well as with all directives, standards, and safety regulations applicable at the
installation site of the product.
1.3 Predictable incorrect application
Any use of the product beyond the explicitly indicated intended use is an impermissible, incorrect
application of the product.
The product must never be used in the following cases, under the following conditions, and for the
following purposes:
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