WEISS CR1300C User manual

HEAVY DUTY ROTARY INDEXING
TABLE
CR1300C
MOUNTING INSTRUCTIONS
TD0032A-EN00-0000-00 102017_1.0_EN
CUSTOMER:
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Heavy duty rotary indexing table CR1300C
Table of contents
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Table of contents
1 Introduction.................................................................................................................................................... 4
1.1 About these mounting instructions..................................................................................................... 4
1.2 Intended use.......................................................................................................................................4
1.3 Predictable incorrect application........................................................................................................ 5
1.4 Applicable documents........................................................................................................................ 5
2 Safety...............................................................................................................................................................6
2.1 Safety messages and hazard categories...........................................................................................6
2.2 Hazard symbols.................................................................................................................................. 7
2.3 Responsibilities of the system integrator and/or operator..................................................................7
2.4 Qualification of personnel...................................................................................................................8
2.5 Personal protective equipment...........................................................................................................8
3 Product description.......................................................................................................................................9
3.1 Overview............................................................................................................................................. 9
3.2 Function description......................................................................................................................... 10
3.3 Nameplate.........................................................................................................................................10
3.4 Type code......................................................................................................................................... 11
3.5 Mounting positions............................................................................................................................11
4 Technical data.............................................................................................................................................. 12
4.1 Technical data "Heavy Duty Rotary Indexing Table"........................................................................12
4.2 Technical data "Motor and Holding Brake"...................................................................................... 12
4.3 Electrical connections....................................................................................................................... 12
4.4 Climatic environmental conditions "Operation"................................................................................ 13
4.5 Climatic environmental conditions "Transportation and Storage".................................................... 13
4.6 Dimensions....................................................................................................................................... 14
4.7 Load data..........................................................................................................................................15
5 Controller...................................................................................................................................................... 16
5.1 Basic information on control.............................................................................................................16
5.2 WEISS GmbH controller/software package (optional)..................................................................... 16
6 Packaging, transportation and storage.....................................................................................................17
6.1 Verification of the delivery................................................................................................................ 17
6.2 Packaging and shipment.................................................................................................................. 17
6.3 Unpacking the product..................................................................................................................... 17
6.4 Transportation................................................................................................................................... 18
6.5 Storage............................................................................................................................................. 18
7 Mounting....................................................................................................................................................... 20

Heavy duty rotary indexing table CR1300C
Table of contents
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7.1 Prerequisites for mounting............................................................................................................... 20
7.2 Mounting the product........................................................................................................................20
7.2.1 Equipment and tools.........................................................................................................................20
7.2.2 Tightening torques and property classes......................................................................................... 20
7.2.3 Bolting down the product................................................................................................................. 21
7.2.4 Mounting additional components......................................................................................................23
7.2.5 Mounting safety equipment.............................................................................................................. 24
7.3 Electrical connection.........................................................................................................................25
8 Commissioning............................................................................................................................................ 26
8.1 Prerequisites for commissioning...................................................................................................... 26
8.2 Performing commissioning............................................................................................................... 26
8.3 Setting the zero point....................................................................................................................... 28
9 Operation...................................................................................................................................................... 29
9.1 Basic information on operation.........................................................................................................29
10 Troubleshooting........................................................................................................................................... 30
10.1 Issue, cause and remedy.................................................................................................................30
11 Cleaning........................................................................................................................................................ 32
11.1 Performing cleaning..........................................................................................................................32
12 Maintenance..................................................................................................................................................34
12.1 Maintenance plan............................................................................................................................. 34
12.2 Lubricant........................................................................................................................................... 34
12.3 Dismounting the motor and the metal bellows coupling.................................................................. 34
12.4 Mounting the motor and the metal bellows coupling....................................................................... 38
13 Decommissioning........................................................................................................................................ 40
13.1 Decommissioning the product.......................................................................................................... 40
14 Dismounting................................................................................................................................................. 41
14.1 Dismounting the product.................................................................................................................. 41
15 Disposal........................................................................................................................................................ 41
15.1 Disposing of the product.................................................................................................................. 41
16 Service and spare parts..............................................................................................................................42
16.1 Service.............................................................................................................................................. 42
16.2 Ordering spare parts........................................................................................................................ 42
17 Warranty........................................................................................................................................................ 43
17.1 Information on warranty....................................................................................................................43

Heavy duty rotary indexing table CR1300C
Introduction
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1 Introduction
1.1 About these mounting instructions
These mounting instructions describe the product Heavy duty rotary indexing table CR1300C (also
referred to as "product" in this document).
These mounting instructions are part of the product.
■You may only use the product if you have fully read and understood these mounting instructions.
■Verify that these mounting instructions are always accessible for any type of work performed on or with
the product.
■Pass these mounting instructions as well as all other product-related documents on to all owners of the
product.
■If you feel that these mounting instructions contain errors, inconsistencies, ambiguities or other issues,
contact the manufacturer prior to using the product.
There mounting instructions are protected by copyright and may only be used as provided for by the
corresponding copyright legislation. We reserve the right to modifications.
The manufacturer shall not be liable in any form whatsoever for direct or consequential damage resulting
from failure to observe these mounting instructions or from failure to comply with directives, regulations
and standards and any other statutory requirements applicable at the installation site of the product.
1.2 Intended use
The product is a partly complete machine pursuant Directive 2006/42/EU, articles 1g and 2g. The product
is only intended to be incorporated into or assembled with other machinery or other partly completed
machinery or equipment, thereby forming machinery to which Directive 2006/42/EU applies.
The product may only be used within the limits specified in these mounting instructions and in the
applicable documents. The applicable documents are also part of the product.
The machinery must not be put into service until the machinery into which the product has been
incorporated has been determined and declared in conformity with the provisions of Directive 2006/42/EU
and with all other applicable directives and regulations.
In addition, perform a risk assessment in view of the planned application, according to an approved risk
assessment method, and implement the appropriate safety measures, based on the results of the risk
assessment. Take into account the consequences of installing or integrating the product into a system or a
plant.
When using the product, perform all work and all other activities in conjunction with the product in
compliance with the conditions specified in the mounting instructions, in the applicable documents, and on
the nameplate, as well as with all directives, standards, and safety regulations applicable at the installation
site of the product.

Heavy duty rotary indexing table CR1300C
Introduction
Mounting instructions_102017_1.0_en 5 / 44
1.3 Predictable incorrect application
Any use of the product beyond the explicitly indicated intended use is an impermissible, incorrect
application of the product.
The product must never be used in the following cases, und the following conditions, and for the following
purposes:
■Operation of the product in potentially explosive atmospheres/hazardous areas
1.4 Applicable documents
In addition to these mounting instructions, the following documents are binding for and apply to any type of
use of the product:
■Order data (including, but not limited to, design data, load data, performance data, transportation
and storage instructions, information attached to the product and the package, as well as other
specifications).
■Operating instructions and mounting instructions of all products belonging to the scope of delivery (for
example, motor, accessories, attachment parts). This includes, among other things:
Type of manual Type Manufacturer
Operating instructions Various motors SEW EURODIRVE
User manual Threephase synchronous motors 8LS B&R Industrial Automa-
tion GmbH
In the case of delivery with WEISS GmbH controller/software package:
Electrical documentation List of applicable documents, per product (see doc-
uments on the CD delivered with the product)
WEISS GmbH