WEISS CR1300C User manual

HEAVY DUTY ROTARY INDEXING
TABLE
CR1300C
MOUNTING INSTRUCTIONS
TD0032A-EN00-0000-00 102017_1.0_EN
CUSTOMER:
ORDER:

Heavy duty rotary indexing table CR1300C
Table of contents
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Table of contents
1 Introduction.................................................................................................................................................... 4
1.1 About these mounting instructions..................................................................................................... 4
1.2 Intended use.......................................................................................................................................4
1.3 Predictable incorrect application........................................................................................................ 5
1.4 Applicable documents........................................................................................................................ 5
2 Safety...............................................................................................................................................................6
2.1 Safety messages and hazard categories...........................................................................................6
2.2 Hazard symbols.................................................................................................................................. 7
2.3 Responsibilities of the system integrator and/or operator..................................................................7
2.4 Qualification of personnel...................................................................................................................8
2.5 Personal protective equipment...........................................................................................................8
3 Product description.......................................................................................................................................9
3.1 Overview............................................................................................................................................. 9
3.2 Function description......................................................................................................................... 10
3.3 Nameplate.........................................................................................................................................10
3.4 Type code......................................................................................................................................... 11
3.5 Mounting positions............................................................................................................................11
4 Technical data.............................................................................................................................................. 12
4.1 Technical data "Heavy Duty Rotary Indexing Table"........................................................................12
4.2 Technical data "Motor and Holding Brake"...................................................................................... 12
4.3 Electrical connections....................................................................................................................... 12
4.4 Climatic environmental conditions "Operation"................................................................................ 13
4.5 Climatic environmental conditions "Transportation and Storage".................................................... 13
4.6 Dimensions....................................................................................................................................... 14
4.7 Load data..........................................................................................................................................15
5 Controller...................................................................................................................................................... 16
5.1 Basic information on control.............................................................................................................16
5.2 WEISS GmbH controller/software package (optional)..................................................................... 16
6 Packaging, transportation and storage.....................................................................................................17
6.1 Verification of the delivery................................................................................................................ 17
6.2 Packaging and shipment.................................................................................................................. 17
6.3 Unpacking the product..................................................................................................................... 17
6.4 Transportation................................................................................................................................... 18
6.5 Storage............................................................................................................................................. 18
7 Mounting....................................................................................................................................................... 20

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7.1 Prerequisites for mounting............................................................................................................... 20
7.2 Mounting the product........................................................................................................................20
7.2.1 Equipment and tools.........................................................................................................................20
7.2.2 Tightening torques and property classes......................................................................................... 20
7.2.3 Bolting down the product................................................................................................................. 21
7.2.4 Mounting additional components......................................................................................................23
7.2.5 Mounting safety equipment.............................................................................................................. 24
7.3 Electrical connection.........................................................................................................................25
8 Commissioning............................................................................................................................................ 26
8.1 Prerequisites for commissioning...................................................................................................... 26
8.2 Performing commissioning............................................................................................................... 26
8.3 Setting the zero point....................................................................................................................... 28
9 Operation...................................................................................................................................................... 29
9.1 Basic information on operation.........................................................................................................29
10 Troubleshooting........................................................................................................................................... 30
10.1 Issue, cause and remedy.................................................................................................................30
11 Cleaning........................................................................................................................................................ 32
11.1 Performing cleaning..........................................................................................................................32
12 Maintenance..................................................................................................................................................34
12.1 Maintenance plan............................................................................................................................. 34
12.2 Lubricant........................................................................................................................................... 34
12.3 Dismounting the motor and the metal bellows coupling.................................................................. 34
12.4 Mounting the motor and the metal bellows coupling....................................................................... 38
13 Decommissioning........................................................................................................................................ 40
13.1 Decommissioning the product.......................................................................................................... 40
14 Dismounting................................................................................................................................................. 41
14.1 Dismounting the product.................................................................................................................. 41
15 Disposal........................................................................................................................................................ 41
15.1 Disposing of the product.................................................................................................................. 41
16 Service and spare parts..............................................................................................................................42
16.1 Service.............................................................................................................................................. 42
16.2 Ordering spare parts........................................................................................................................ 42
17 Warranty........................................................................................................................................................ 43
17.1 Information on warranty....................................................................................................................43

Heavy duty rotary indexing table CR1300C
Introduction
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1 Introduction
1.1 About these mounting instructions
These mounting instructions describe the product Heavy duty rotary indexing table CR1300C (also
referred to as "product" in this document).
These mounting instructions are part of the product.
■You may only use the product if you have fully read and understood these mounting instructions.
■Verify that these mounting instructions are always accessible for any type of work performed on or with
the product.
■Pass these mounting instructions as well as all other product-related documents on to all owners of the
product.
■If you feel that these mounting instructions contain errors, inconsistencies, ambiguities or other issues,
contact the manufacturer prior to using the product.
There mounting instructions are protected by copyright and may only be used as provided for by the
corresponding copyright legislation. We reserve the right to modifications.
The manufacturer shall not be liable in any form whatsoever for direct or consequential damage resulting
from failure to observe these mounting instructions or from failure to comply with directives, regulations
and standards and any other statutory requirements applicable at the installation site of the product.
1.2 Intended use
The product is a partly complete machine pursuant Directive 2006/42/EU, articles 1g and 2g. The product
is only intended to be incorporated into or assembled with other machinery or other partly completed
machinery or equipment, thereby forming machinery to which Directive 2006/42/EU applies.
The product may only be used within the limits specified in these mounting instructions and in the
applicable documents. The applicable documents are also part of the product.
The machinery must not be put into service until the machinery into which the product has been
incorporated has been determined and declared in conformity with the provisions of Directive 2006/42/EU
and with all other applicable directives and regulations.
In addition, perform a risk assessment in view of the planned application, according to an approved risk
assessment method, and implement the appropriate safety measures, based on the results of the risk
assessment. Take into account the consequences of installing or integrating the product into a system or a
plant.
When using the product, perform all work and all other activities in conjunction with the product in
compliance with the conditions specified in the mounting instructions, in the applicable documents, and on
the nameplate, as well as with all directives, standards, and safety regulations applicable at the installation
site of the product.

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Introduction
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1.3 Predictable incorrect application
Any use of the product beyond the explicitly indicated intended use is an impermissible, incorrect
application of the product.
The product must never be used in the following cases, und the following conditions, and for the following
purposes:
■Operation of the product in potentially explosive atmospheres/hazardous areas
1.4 Applicable documents
In addition to these mounting instructions, the following documents are binding for and apply to any type of
use of the product:
■Order data (including, but not limited to, design data, load data, performance data, transportation
and storage instructions, information attached to the product and the package, as well as other
specifications).
■Operating instructions and mounting instructions of all products belonging to the scope of delivery (for
example, motor, accessories, attachment parts). This includes, among other things:
Type of manual Type Manufacturer
Operating instructions Various motors SEW EURODIRVE
User manual Threephase synchronous motors 8LS B&R Industrial Automa-
tion GmbH
In the case of delivery with WEISS GmbH controller/software package:
Electrical documentation List of applicable documents, per product (see doc-
uments on the CD delivered with the product)
WEISS GmbH

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Safety
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2 Safety
2.1 Safety messages and hazard categories
These mounting instructions contain safety messages to alert you to potential hazards and risks. Safety
messages in these mounting instructions are highlighted with warning symbols and warning words.
The signal word describes the source of the hazard. The text contains instructions on how to avoid the
hazard as well as the consequence resulting from failure to follow the instructions given in the safety
message.
Depending on the severity of a hazard, the safety messages are classified according to different hazard
categories.
DANGER
DANGER indicates an immediately hazardous situation, which, if not avoided, will result in death or
serious injury.
WARNING
WARNING indicates a hazardous situation, which, if not avoided, can result in death or serious injury or
equipment damage.
CAUTION
CAUTION indicates a hazardous situation, which, if not avoided, can result in injury or equipment
damage.
NOTICE
NOTICE indicates a hazardous situation, which, if not avoided, can result in equipment damage.
In addition to the instructions and safety messages provided in these mounting instructions, you must
comply with all directives, standards, and safety regulations applicable at the installation site of the
product.

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Safety
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2.2 Hazard symbols
The following symbols are used in these mounting instructions:
This is the general safety alert symbol. It alerts to injury hazards or equipment damage. Comply
with all safety instructions in conjunction with this symbol to help avoid possible death, injury, or
equipment damage.
This symbol alerts to hazardous electrical voltage. If this symbol is used in a safety message,
there is a hazard of electric shock.
Hazard symbols may also be attached to the product.
Hazard of hot surface
Hazard of magnetic field
Hazard of injury to hand
No access for persons with heart pacemakers or other medical implants
2.3 Responsibilities of the system integrator and/or operator
The system integrator (the person who incorporates the product in a machine pursuant to Directive
2006/42/EU, i.e., for example, the machine builder) and/or the operator must ensure the following:
■The application and use of the product must be limited to the specified intended use.
■In the integration of the product, all functional safety requirements must be met.
■All directives, standards, and safety regulations, including all regulations concerning workplace safety
and prevention of accidents, applicable at the installation site of the product must be complied with.
■Any type of work whatsoever on and with the product may only be performed by qualified personnel.
■The product may only be operated when it is in flawless, fully functional condition.
■All safety equipment must operate as required and planned.
■The personal protective equipment for the personnel/operator must be available and must be used.
■The mounting instructions and all applicable documents must always be accessible in their entirety to
the personnel at the installation site of the product.
■Safety instructions, labels, and any other information attached to the product must not be removed.
■A complete manual must be available for the machine into which the product is incorporated; this
manual must describe all types of work on and with the machine and contain all information relevant
with regard to the product.

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Safety
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If the system integrator himself is not in the position to comply with any of these obligations, the system
integrator must impose compliance with these obligations on the operator.
2.4 Qualification of personnel
Only trained personnel who have fully read and understood the mounting instructions and all applicable
documents for the product may perform work on and with the product.
This trained personnel must have sufficient technical training, knowledge, and experience, and be able to
foresee and detect potential hazards that may be caused by using the product.
All trained personnel working on and with the product must be fully familiar with all directives, standards,
and safety regulations that must be observed for performing such work.
2.5 Personal protective equipment
Always wear the required personal protective equipment.
When performing work on and with the product, take into account that hazards may be present at the
installation site which do not directly result from the product itself.
When performing any type of work on or with the product, wear non-slip protective shoes, protective
goggles, and tight clothing.

Heavy duty rotary indexing table CR1300C
Product description
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3 Product description
3.1 Overview
The product consists of the following components:
1Cam housing 3Oil sight glass
2Vent screw 4Cover of shaft for hand crank
5Motor flange 8Stationary center part
6Metal bellows coupling 9Housing heavy duty rotary indexing table
7Output flange 10 Zero point mark

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Product description
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3.2 Function description
The output flange of the motor is driven by a servo motor via a gear and the driving cam. The servo motor
is controlled by a servo drive according to a programmable motion profile and rotates, accelerates or
decelerates the output flange of the product.
The output flange can rotate left, right or alternatingly.
The signals for position control of the output flange are generated by an encoder (absolute encoder)
integrated in the motor.
The electromechanical holding brake holds the output flange in position when it is at a standstill. The
holding brake is released by applying the brake voltage.
3.3 Nameplate
The nameplate is attached to the housing of the product; it contains the following information:
Figure 1: Example of nameplate
1. Type 6. Year of manufacture
2. Serial number 7Weight
3. Gear ratio 8QR code company website
4. Input speed of rotation 9DM code serial number
5. Input torque
The scope of delivery contains a second nameplate. If the factory-mounted nameplate is covered by
attachments, the second nameplate can be attached at a readily visible position of the product or machine
for identification of the product.

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Product description
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3.4 Type code
Structure of the type code:
Type Size Version Encoder system Gear stage Motor
CR 1300 C - (Without) A (180:1)
A (Standard)
X (Special)
- (Without)
3.5 Mounting positions
NOTICE
OIL LOSS OR DRY RUN DUE TO INCORRECT MOUNTING POSITION
■Verify that you only use the standard mounting positions approved in these mounting instructions.
■Only use special mounting positions if such special mounting positions have been approved by the
manufacturer in writing.
Failure to follow these instructions can result in equipment damage.
Permissible standard mounting positions
The product may only be mounted as shown below.
Axis of rotation vertical

Heavy duty rotary indexing table CR1300C
Technical data
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4 Technical data
4.1 Technical data "Heavy Duty Rotary Indexing Table"
Characteristic Dimen-
sion
Unit Value
Maximum speed of rotation of motor n1 max 1/min 2000
Maximum output speed of rotation n2 max 1/min 11
Total gear ratio itot - 180:1
Indexing accuracy - arcsec 24 (± 12)
Maximum axial runout output flange Ar Ø 1248 mm 0.03
Maximum radial runout output flange Crmm 0.03
Weight with motor m kg Approximately 2000
Total weight including packaging - kg See bill of delivery
Lubricant - - Shell Omala S2 G ISO VG 680
Lubricant volume - l 7.5
4.2 Technical data "Motor and Holding Brake"
See the documentation of the manufacturer for the technical data of the motor and the holding brake, see
chapter .
Characteristic Value
Supply voltage motor See order confirmation
Supply voltage holding brake See order confirmation
Vibration resistance* See operating instructions of motor manufacturer
Shock resistance* See operating instructions of motor manufacturer
* The information on vibration resistance and shock resistance also apply to operation, transportation, and storage
of the product.
4.3 Electrical connections
See the documentation of the manufacturer for the technical data of the electrical connections, see
chapter .

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Technical data
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4.4 Climatic environmental conditions "Operation"
Characteristic Unit Value
Ambient temperature °C +10 ... +40
Relative humidity, non-condensing % < 50
Maximum surface temperature °C 100
Maximum installation altitude above mean sea level m 1000
4.5 Climatic environmental conditions "Transportation and Storage"
Characteristic Unit Value
Ambient temperature °C +5 ... +60
Relative humidity, non-condensing % < 50
Maximum storage duration of the mechanical com-
ponents
-see chapter 6.5

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Technical data
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4.6 Dimensions
Figure 2: Lengths and diameters in mm
1Rotating part 36 x countersunk hole for M16
2Stationary part 4Maximum engagement depth
For M20 circle Ø 1160: 24 mm
For M20 circle Ø 990: 30 mm

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Technical data
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4.7 Load data
Load data for output flange
Characteristic Dimen-
sion
Unit Value
Permissible dynamic moment of tilt M2T dyn Nm 35000
Permissible dynamic axial force F2A dyn N 150000
Permissible dynamic radial force F2R dyn N 100000

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Controller
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5 Controller
5.1 Basic information on control
WARNING
LOSS OF CONTROL
■Consider all potential failure modes of all control paths in your control concept.
■Implement means and measures for all critical functions to achieve a safe state if a control path fails
(for example, emergency stop, overtravel of positions, power outage, and restart).
■Implement separate or redundant control paths for all critical functions.
■If the control system of the machine comprises communication links, consider the consequences of
unanticipated transmission delays or failures of the link and implement appropriate measures.
■Subject each machine in which the product described in these mounting instructions is used to a
comprehensive and thorough commissioning test before operating the machine.
Failure to follow these instructions can result in death, serious injury, and equipment damage.
The output flange can be operated with the following directions of movement: left, right, or alternating.
A movement of the output flange is started by sending a start signal to the motor and applying the holding
brake voltage. This releases the holding brake and the motor accelerates.
To stop the movement of the output flange, a stop signal is sent to the motor and the motor decelerates
to a standstill. After the motor has decelerated to a standstill, the supply voltage to the holding brake is
removed. This applies the holding brake.
The controller determines the cycle. The required signals for the motor and the holding brake are
generated by means of the encoder (absolute encoder) of the servo motor.
5.2 WEISS GmbH controller/software package (optional)
WEISS GmbH offers a controller/software package for controlling the product in conjunction with B&R
motors.
If this option is used, you must follow all instructions in the corresponding instruction manual, see chapter .

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Packaging, transportation and storage
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6 Packaging, transportation and storage
6.1 Verification of the delivery
■Check the delivery for completeness and transportation damage upon reception.
■In the case of damage, reject the delivery or accept it only conditionally.
■Document the damage in the transportation documents/bill of delivery (any damage detected must be
immediately reported to the forwarding agent and confirmed by the forwarding agent).
■Take photographs of the damage.
■Report the damage to WEISS GmbH.
6.2 Packaging and shipment
Packaging in Europe
The product is factory-treated with anti-corrosion agent, pack-
aged in film and screwed onto a palette.
Packaging for air and sea freight
The product is factory-treated with anti-corrosion agent, pack-
aged in Corpac-Cotex-VCI film, screwed onto a palette, and
then packed into a wooden box with foam plastic material.
Packaging of electrical components
The electrical components are packaged in special cardboard
boxes.
6.3 Unpacking the product
1. Do not remove the packaging until immediately prior to mounting.
2. Dispose of the packaging material in compliance with all directives, standards, and safety regulations
applicable at the installation site.

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Packaging, transportation and storage
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6.4 Transportation
WARNING
FALLING, TOPPLING, OR LOWERING LOADS
Insufficiently rated load lifting and handling equipment may break. Transportation vehicles, lifting gear,
chains, belts, and other equipment not rated for the product may fail or tilt.
■Only use transportation vehicles, lifting gear, chains, belts, and other lifting and handling equipment
that comply with all applicable regulations and that are rated for the weight of the product including
packaging.
■Verify that there are no persons in the danger zone.
■Verify that the product is properly secured against falling and toppling.
Failure to follow these instructions can result in death, serious injury, and equipment damage.
Observe the maximum engagement thread for the load lifting and handling equipment see chapter 4.6.
1. Use properly rated load lifting and handling
equipment and hoisting belts for transporting
the product.
2. Screw the load lifting and handling equipment
(M20) into the threads [1] in the output flange.
3. Fasten the hoisting belts or the hoisting
equipment to the eyelets of the load lifting or
load handling equipment.
6.5 Storage
NOTICE
INCORRECT STORAGE
■Verify compliance with all conditions specified in these mounting instructions and all applicable
documents when storing the product.
Failure to follow these instructions can result in equipment damage.
The mechanical components can be stored for a period of up to two years.
Conditions for the specified maximum storage duration:
■Storage in original packaging
■Compliance with all specified storage conditions

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Packaging, transportation and storage
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■Storage in suitable closed, dry, dust-free room, protected against direct sunlight
■No contact with corrosive media
■Compliance with specifications regarding vibration resistance and shock resistance, see chapter 4.2
■Corrosion protection intact
The electrical components must be stored according to the specifications of the manufacturers (see
operating instructions of the manufacturers).
If the maximum storage duration has been exceeded, you must contact the manufacturer prior to
commissioning the product. This also applies if the machine in which the product has been incorporated
has not been operated for a period of time exceeding the maximum storage durations specified for the
mechanical and electrical components.
If you plan to store the product for a period of time exceeding the maximum permissible storage duration
specified for the mechanical components, you must uninstall the electrical components prior to storing the
product, see chapter 12.
If the product is to be stored for a period of more than three months, the product must first be preserved. If
the factory-applied anti-corrosion agent is no longer intact, you must request preservation instructions from
the manufacturer.

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Mounting
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7 Mounting
7.1 Prerequisites for mounting
Motor and holding brake must remain accessible for service and maintenance work.
Prior to mounting, the anti-corrosion and any pollution must be removed with a standard solvent.
NOTICE
DAMAGE TO SHAFT SEALING RINGS
■Avoid any contact of the sealing lips of the shaft sealing rings with the solvent.
Failure to follow these instructions can result in equipment damage.
Prior to mounting, verify that the dimensions of the installation site and construction conditions meet the
requirements and the dimensions specified in these mounting instructions and the applicable documents.
■Verify that the supporting base is level and rigid.
– Maximum permissible flatness error: 0.1 mm
■Verify that the supporting structure at the installation site has a sufficient structural strength to carry the
weight of the product and of all loads.
■Verify that the motor is easily accessible for service and maintenance work.
■Verify that there is a minimum distance of 100 mm between the motor fan (if the motor is equipped with
a fan) and other assemblies.
■Verify that free convection for removing the hot air is not obstructed.
7.2 Mounting the product
7.2.1 Equipment and tools
The following is required for mounting:
■1 x set wrenches
■1 x set of hex keys
■1 x torque wrench
■1 x set screwdrivers
■Standard solvent
■Tapered punch for mounting the parallel pins
■Parallel pins as per holes
■Screws of property class 10.9 (coefficient of friction μtot. 0.12)
7.2.2 Tightening torques and property classes
Only use screws with the property class shown in the following table unless a different property class is
explicitly specified for a screw connection.