Wellsaw 1316S Installation and operation manual

Parts List
and
Operating & Maintenance Manual
1316S
MODEL
Miter Head Bandsaw
Built better to work stronger and last longer
2829 N. Burdick St. Kalamazoo, MI 49004
Phone: [phone] Fax: [phone]
www.wellsaw.com
B
urdick St. Kalamazoo
,
MI 4900
4
2
6
9
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3
4
5
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1
1
3
2
F
a
x
:
2
6
9
-
3
4
5
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0
0
9
5
1316S-EXT
1316S
Extended Capacity
REV 160520

1
FORWARD
The Model 1316S Wellsaw has been designed and manufactured to conform to Wellsaw’s
recognized high standards of quality and performance. Each saw must pass a series of final
inspection tests, including actual metal cutting operations, before it is shipped. For this saw to
provide satisfactory service, it is necessary that it be properly installed, operated and maintained.
This manual has been prepared to assist you in carrying out these functions. We urge you to
study this manual and follow its suggestions.
RECEIVING AND INSTALLATION
Un-crating
Carefully remove the protective crating and skid so the saw and its parts are not marred or
otherwise damaged. In the event of damage in transit, notify the carrier and file a Proof of Loss
Claim immediately.
Shortages
Inspect the complete shipment carefully against the itemized packing list. Make sure that all
items are present and in good condition. In the event of any shortage, notify the distributor from
whom you purchased the saw and the carrier who made final delivery.
Utility Hook-Up
The use of a qualified electrician is always recommended when connecting the saw to the main
power supply. Electrical codes differ from area to area and it is the customer’s responsibility to
ensure that their saw complies with applicable codes. Your Wellsaw is pre-wired at the factory
for a specified voltage. Always check the motor and electrical panel to ensure that they are both
wired to correspond to your electrical power supply.

2
- Misuse of this machine can cause serious injury.
- For safety, machine must be set up, used and serviced
properly.
- Read, understand and follow instructions in the
operator’s and parts manual.
When setting up machine:
- Always avoid using machine in damp or poorly lighted
work areas.
- Always be sure machine is securely anchored to the
floor.
- Always keep machine guards in place.
- Always put start switch in “OFF” position before
plugging in machine.
When using machine:
- Never operate with machine guards missing.
- Always wear safety glasses with side shields (See
ANSI Z87.1)
- Never wear loose clothing or jewelry.
- Never overreach - you may slip and fall into the
machine.
- Never leave machine running while away from it.
1. Always wear protective eye wear when operating
machinery. Eye wear shall be impact resistant, protective
safety glasses with side shields which comply with ANSI
Z87.1 specifications. Use of eye wear which does not comply
with ANSI Z87.1 specifications could result in severe injury
from breakage of eye protection.
2. Wear proper apparel. No loose clothing or jewelry which
can get caught in moving parts. Rubber soled footwear is
recommended for best footing.
3. Do not overreach. Failure to maintain proper working
position can cause you to fall into the machine or cause your
clothing to get caught - pulling you into the machine.
4. Keep guards in place and in proper working order. Do not
operate the machine with guards removed.
5. Avoid dangerous working environments. Do not use
stationary machine tools in wet or damp locations. Keep work
areas clean and well lit. Special electrics should be used when
working on flammable materials.
6. Avoid accidental starts by being sure the start switch is
“OFF” before plugging in the machine.
7. Never leave the machine running while unattended.
Machine shall be shut off whenever it is not in operation.
8. Disconnect electrical power before servicing. Whenever
changing accessories or general maintenance is done on
the machine, electrical power to the machine must be
disconnected before work is done.
- Always shut off the machine when not in use.
When servicing the machine:
- Always unplug machine from electrical power while
servicing.
- Always follow instructions in operators and parts
manual when changing accessory tools or parts.
- Never modify the machine.
Read and follow these simple rules for best results and
full benefits from your machine. Used properly,
Wellsaw’s machinery is among the best in design and
safety. However, any machine used improperly can be
rendered inefficient and unsafe. It is absolutely
mandatory that those who use our products be properly
trained in how to use them correctly. They should read
and understand the Operators and Parts manual as well
as all labels affixed to the machine. Failure in
following all of these warnings can cause serious
injuries.
9. Maintain all machine tools with care. Follow all
maintenance instructions for lubricating and the changing of
accessories. No attempt shall be made to modify or have
makeshift repairs done to the machine. This not only voids
the warranty but also renders the machine unsafe.
10. Secure work. Use clamps or a vise to hold work when
practical. It is safer than using your hands and it frees both
hands to operate the machine.
11. Never brush away chips while the machine is in
operation.
12. Keep work area clean. Cluttered areas invite accidents.
13. Remove adjusting keys and wrenches before turning the
machine back on.
14. Use the right tool. Don’t force a tool or attachment to do
a job it was not designed for.
15. Use only recommended accessories and follow
manufacturers instructions pertaining to them.
16. Keep hands in sight and clear of all moving parts and
cutting surfaces.
17. All visitors should be kept at a safe distance from the
work area. Make workshop completely safe by using
padlocks, master switches, or by removing starter keys.
18. Know the tool you are using - its application, limitations,
and potential hazards.
WARNING
Machinery general safety warnings

3
19. Some dust created by power sanding, sawing, grinding,
drilling and other construction activities contains chemicals
known to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
-Lead from lead based paint
-Crystalline silica from bricks and cement and other masonry
products, and
-Arsenic and chromium from chemically treated lumber
20. Your risk from those exposures varies, depending on how
often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work with
approved safety equipment, such as those dust masks that are
specifically designed to filter out microscopic particles.
1. Always wear leather gloves when handling a saw blade.
The operator shall not wear gloves when operating the
machine.
2. All doors shall be closed, all panels replaced, and all other
safety guards in place prior to the machine being started or
operated.
3. Be sure that the blade is not in contact with the workpiece
when the motor is started. The motor shall be started and you
should allow the saw to come to full speed before bringing the
workpiece into the saw blade.
4. Keep hands away from the blade area. See figure A.
5. Remove any cut off piece carefully while keeping your
hands free from the blade area.
6. Saw must be stopped and electrical supply must be cut off
before any blade replacement or adjustment of blade support
mechanism is done, or before any attempt is made to change
the drive belts or before any periodic service or maintenance is
performed on the saw.
7. Remove all loose items and any unnecessary work pieces
from the area before starting machine.
8. Bring adjustable saw guides and guards as close as possible
to the work piece.
Figure A Figure B
General Electrical Cautions
This saw should be grounded in accordance with the National
Electrical Code and local codes and ordinances. This work
should be done by a qualified electrician. The saw should be
grounded to protect the user from electrical shock.
Wire sizes:
Caution: for circuits which are far away from the electrical
service box, the wire size must be increased in order to deliver
ample voltage to the motor. To minimize power losses and to
prevent motor overheating and burnout, the use of wire sizes
for branch circuits or electrical extension cords according to
the following table is recommended:
Conductor Length AWG (American wire gauge) number
240 volt lines 120 volt lines
0-50 feet No. 14 No. 14
50-100 feet No. 14 No. 12
Over 100 feet No. 12 No. 8
9. Always wear protective eye wear when operating, servicing
or adjusting machinery. Eye wear shall be impact resistant,
protective safety glasses with side shields complying with
ANSI Z87.1 specifications. Use of eye wear which does not
comply with ANSI Z87.1 specifications could result in severe
injury from breakage of eye protection. See figure B.
10. Non-slip footwear and safety shoes are recommended. See
figure C.
11. Wear ear protectors (plugs or muffs) during extended
periods of operation. See figure D.
12. The workpiece, or part being sawed, must be securely
clamped before the saw blade enters it.
13. Remove cut off pieces carefully, keeping hands away
from saw blade.
14. Saw must be stopped and electrical supply cut off or
machine unplugged before reaching into cutting area.
15. Avoid contact with coolant, especially guarding your
eyes.
Figure C Figure D
Safety instructions on sawing systems

4
Index
General
Automatic Stop 6
Blade Brushes 8
Blade Selection Guide 34-35
Feed Pressure Adjustment 8
Fixed Vise Jaw 8
Gear Box Repair 7
Hydraulic Feed Control 8
Lubrication 10
Maintenance 10
Motor Switch 8
N
otes on Sawing 5
Placing Blade on Saw 7
Receiving & Installation 1
Safety Instructions 2-3
Service Kits 9
Servicing Blade Guides 8
Sliding Vise Jaw 8
Specifications 4
Trouble Shooting 5
Variable Speed Drive 7
Warranty 11
Wheel Pitch Adjustment 7
Machine Operation 11
Drawings
Frame Assembly 12
Bed Assembly 14
Table Assembly 16
Base Assembly 18
Down Feed Assembly 20
Blade Guide Assembly ( 1" blade) 22
Rite Tensioning® Device 24
Motor & Gearbox 26
Coolant System 28
Blade Brush Assembly 30
Electrical Controls 30
Parts Lists & Part Numbers
Frame Assembly 13
Bed Assembly 15
Table Assembly 17
Base Assembly 19
Down Feed Assembly 21
Blade Guide Assembly ( 1" blade) 23
Rite Tensioning® Device 25
Motor & Gearbox 27
Coolant System 28
Blade Brush Assembly 29
Electrical Controls 31
S
p
ecifications
Capacit
y
: Round Rectan
g
ular
1316S
@ 0 (90) 13" 13" x 15-1/4"
@ 45 11-1/2" 13" x 11-1/2"
@ 60 8" 8-1/2" x 8"
1316S-EXT Capacity:
@0 (90) 13” 13” x 18”
@45 13” 13” x 18”
@60 13” 13” x 14.5”
Blade Speed Infinitely variable, 70-375 SFPM
Blade Guides: Carbide Guides with Rollers
Motor 3hp 208-230/460/60/3
2hp 115/208-230/60/1
Drive V-Belt
Blade Size standard 1316S 1" x .035 x 12'6"
Blade Size for 1316S-EXT 1” x .035 x 15’6”
Height to top of Bed 35"
Coolant Tank Capacity 8
g
allons, 170 GP
H
Floor Space 90" wide x 76" lon
g
Stock Stop Projection 25"
Blade Tension Manual Rite Tension
®
Feed Rate Control Gravity, Variable H
y
draulic
Shipping Weight Standard 1316S 1720 lbs
.
Shipping Weight for 1316S-EXT 1810 lbs
.
Options Available:
Blade Break/Stall Shut Off
Work Light
5' and 10' x 18" Roller Conveyors
6" and 12" Stock Stands

5
Notes on Sawing
It is widely recognized that a proficient operator is a
key to optimum bandsawing. He makes certain the
machine is properly maintained and adjusted for
dependable operation. He carefully sets up each
cutting job to prevent damage to the machine and
obtain the best performance from the equipment.
Experienced blade dealers can be very help-ful in
selecting the grade and proper tooth blade for each
sawing job. All blades should be straight, have sharp
teeth with uniform set, and be “broken in” at a
reduced feed rate to obtain good cutting
performance and blade life.
Every cutting situation has special characteristics
requiring some experimentation to determine which
blade, speed and feed rate will achieve the most
satisfactory result. Cutting charts indicate a good
starting point, but must be modified by direct
experience if optimum performance is desired.
Here are some helpful pointers for adjusting speed
and feed for good cutting performance.
1. Make sure the saw is cutting a good chip from
the workpiece.
2. Watch for blue chips or excessive “smoke”
indicating heat in the cut which could damage
the blade or work harden the material being cut.
3. Watch for excessive vibration or chatter marks
on the cut-off piece indicating possible damage to
the saw teeth by “hammering”.
4. Check the cut-off piece for flatness. A dull blade
or excessive feed will produce a “belly” in the cut.
5. Inspect the blade for worn, rounded or shiny
cutting edges. Avoid force cutting which will allow
chips to “weld” to saw teeth and eventually cause
the teeth to be stripped off the blade.
6. When experimenting, start with a slow speed and
feed rate. Gradually increase blade speed and then
feed pressure by small amounts until adverse effects
are noted. You can then set the speed and feed at a
reasonable level for continuous cutting. Remember
that blade speed and feed pressure must be balanced
to keep cutting a good chip.
Trouble Shooting
Premature Dulling of Blade Teeth
1. Feed rate too high or low. Check pages 36 and 37.
2. Blade speed too slow or too fast.
3. Faulty material; heavy scale, hard spots, etc.
4. Verify type of material.
5. If coolant flow is not covering saw teeth, increase coolant flow
rate.
6. If saw is vibrating in cut, reduce blade speed or increase feed
rate.
7. Chipped or broken tooth may be lodged in cut.
8. “Chip welding” caused by improper feed and speed.
9. Incorrect coolant mixture.
10.Incorrect blade selection
11. Improper break-in of new blade. New blades should be run
initially with reduced feed pressure for approximately 50 to
100 square inches.
12. Saw blade teeth may be hitting blade guides. Check for
proper blade size.
Saw Blade Vibration
1. Incorrect blade speed for material.
2. Blade tension insufficient.
3. Back-up bearing may be worn.
4. Incorrect choice of saw tooth pitch.
5. Incorrect coolant mixture.
6. Incorrect feed setting. Increase feed.
7. Workpiece not firmly clamped in vice.
8. Worn or improperly adjusted saw guides. Check and make
necessary adjustments.
Blade Teeth Chipping or Ripping Out
1. Blade pitch too coarse. Use a fine pitch saw blade on thin wor
k
sections.
2. Improper break-in of new blade. Do not start a new blade in an
old cut.
3. Work piece not held firmly enough. Clamp work securely.
4. Introduce cooling if it is not being used.
5. Faulty material; scale or hard spots.
6. Blade gullets may be loaded. Use higher viscosity lubricant or
coolant.
7. Blade speed and feed may need adjustment.

6
Premature Blade Breakage
1. Poor weld in the blade.
2. Feed rate set too high. Reduce it.
3. Excessive blade speed. Adjust it.
4. Blade guides set too tight or misaligned.
5. Blade tension set too high.
6. Blade running against flange on wheels. Adjust
wheel pitch.
Blade Squeal
1. Feed rate too light for blade speed. Increase feed
rate and/or reduce blade speed.
Blade Slips Off Band Wheels
1. Blade not tensioned correctly.
2. Wheel pitch not set properly.
3. Guides set too tight.
Gullets of Blade Teeth Loading
1. Blade pitch too fine. Review blade selection.
2. Incorrect blade speed. Consult cutting chart.
3. If not using coolant, apply it.
Chips Welding to Blade Teeth
1. Cutting rate too high.
2. Chip brush may be out of adjustment.
3. Check coolant and application.
Blade Becoming Scored
1. Saw guides may be worn. Check and replace if
necessary.
2. Too much pressure on saw guides. Adjust.
3. Guides may be out of alignment.
Blade Making Belly-Shaped Cut
1. Blade tension too light. Increase it.
2. Saw guides too far from work piece.
3. Blade pitch too fine. Use larger pitch and positive
rake tooth form.
4. Excessive feed. Decrease it.
5. Dull blade.
Inaccurate Cut-Off
1. Is conveyor or stock stand level with saw bed?
2. Insufficient blade tension.
3. Blade guides too far apart. Always set blade
guides as close to the piece as possible.
4. Blade may be dull. Check and replace if necessary.
5. Feed
p
ressure too hi
g
h. Reduce it.
6. Blade guides loose, worn or out of alignment.
7. Too many teeth-per-inch. Blade not cutting freely.
8. Chip brush not cleaning teeth properly.
9. Dirty coolant.
10. Check for loose fasteners.
Rough Cut / Poor Finish
1. Excessive feed rate. See recommendations.
2. Blade too coarse. Use finer blade pitch.
3. Inadequate cutting fluid. Replace.
Blade Stalls in Work
1. Insufficient blade tension.
2. Excessive feed pressure.
3. Blade tooth spacing too coarse.
4. Motor worn or defective.
5. Guides too tight against blade.
Blade Does Not Track Properly
1. Set wheel pitch so that blade runs to wheel
flange but not against it.
2. Is blade tension correct?
3. Is back of blade riding against backup
bearing? If not, adjust it.
Motor Overheating
1. Check for correct voltage supply. Check
voltage at motor. Check magnetic starter heaters.
2. Check for loose electrical connections.
3. Does motor amp reading correspond to rating
on motor specifications tag?
4. Is internal motor wiring correct?
5. Is drive belt over tightened?
Automatic Stop
When the blade has completed a cut through
the material, the saw frame drops onto a limit
switch actuator which shuts the motor off.
When changing a blade or doing any other
maintenance or repair, be sure the automatic stop
is engaged and disconnect the main power supply.
It is necessary to raise the saw frame to clear the
limit switch actuator before the saw can be started.

7
PLACING THE BLADE ON SAW
1. Raise saw frame part way.
2. Open idle and drive wheel guards.
3. Remove blade brush drive belt by loosening
thumb screw.
4. Loosen Rite Tension® take up screw and
remove old blade. In the event of a broken blade, be
sure Rite tension® is open by turning take up screw
counter-clockwise at least six (6) times.
5. Open each carbide guide. Reach behind each
blade guide assembly and turn the black knurled
knob counter clockwise until it stops. This pulls the
carbide block away from the blade.
6. Uncoil new blade, WARNING: wear gloves to
protect your hands and eye protection. Make certain
blade teeth point in the direction of blade travel
which is toward the motor.
7. Place new blade on the band wheels and fit it
into the guides. Close the carbides by turning the
black knob clockwise until it stops. It does not need
to be tight. Make sure that the blade is not riding up
on the band wheel flanges.
8. Grasp blade on frame side and push it
toward guide bracket beam to hold it in position
while turning Rite Tension® take up screw.
9. Tighten blade to proper tension. Blade is properly
tensioned when the take up screw is tightened until
mechanism bottoms.
10. Re-attach the blade brush belt and close
all guards.
Wheel Pitch Adjustment
If the saw blade runs too low, runs off the wheels, or
runs too high and rubs the wheel flange, a wheel
adjustment must be made.
Loosen the blade before making the following adjust-
ments.
Idler Wheel:
Blade running too low or off the wheel- adjust the
idler wheel block. Loosen the two cap screws in the
block, opposite the take up screw end, one-half turn.
Tighten the opposite two cap screws one-half turn.
Repeat if necessary.
Blade running too high and against the idler wheel
flange- The blade can become distorted, its top edge
rolled over and wheel flange will wear excessively.
To correct this, loosen the two cap screws closest to
the take up screw one-half turn. Tighten the
opposite cap screws one-half turn. Repeat if
necessary.
Drive Wheel:
Blade running too low or off the drive wheel- Loosen
the two cap screws opposite the outside end of the
wheel plate one-half turn. Tighten the two set
screws on the same end one-half turn. Repeat if
necessary.
Blade running too high, and against the drive wheel
flange- Loosen the cap screws closest to the outside
end of the wheel plate and loosen the two set
screws at the same time by the same amount.
Repeat if necessary.
Make certain all screws are tight after adjustments
have been made.
Variable Speed Drive
Model 1316S is equipped with variable speed
pulleys providing infinite speed selection between
70 and 375 feet-per-minute. See Cutting Speed
Chart for settings.
To vary blade speed, rotate handwheel clockwise to
increase speed or counter-clockwise to decrease
speed. Do not adjust the speed unless the pulley
system is in operation (spinning). The handwheel
drag is set at the factory during assembly. This drag
prevents handwheel “creep” during operation but still
permits easy adjustment. Due to normal wear and
environment, the drag setting may change. To
readjust, tighten set screw in thrust nut.
Gear Box Repair
1. Remove gear box from saw.
2. Remove four machine screws holding gear
box together.
3. Separate gear box by carefully prying castings
apart at a location near pulley shaft. Caution: Do
not use excessive force.
4. Once the gear box is open, the internal parts
may be inspected for wear.
5. Liquid plastic gasket is used to seal the gear
case, Loctite No. 51580 or equivalent.
6. Grease, Mobilgrease XHP 220 or equivalent is
recommended. The grease must have excellent
clinging characteristics. (See Lubrication).
7

8
Fixed Vise Jaw
The two pins in the fixed vise jaw should be kept in
place in order to ensure square cuts. For cutting
angles, the pins must be removed and the turned to
the desired position and tightened with clamp bolts.
These pins enable operators to quickly relocate the
fixed vise jaw for approximate 90°cutting. For
final, accurate cutting, the fixed vise jaw should be
squared with the blade. (See Guide Alignment)
Sliding Vise Jaw
The sliding vise jaw is fitted with a lift plate and
ratchet dog for quick action. A hand wheel tightens
the vise on the workpiece. Excessive pressure is not
required to hold workpiece securely.
Hydraulic Feed Control
The feed rate is hydraulically controlled with a
needle valve located on the side of the saw bed.
Caution: Do not attempt to loosen or remove hoses
until the saw frame is supported in its “Down”
position.
Feed Pressure Adjustment
Maximum feed pressure is obtained with the frame
spring adjusted as close to the end of the saw frame
as possible. To decrease pressure, turn handle on
opposite end of frame counterclockwise. To
increase pressure turn handle in a clockwise
direction. Use lighter feed pressure when cutting
thin-wall material or irregular shapes.
Blade Brushes
Brushes should be cleaned frequently in kerosene
and reversed to take advantage of both rows of
bristles. For efficient cutting and blade life, keep
blade brushes adjusted so they are contacting blade
teeth and replace them when wore.
Motor Switch
The “Start-Stop” motor starter is provided with
heater coils to de-energize the circuit if an overload
occurs. Allow the coil to cool before trying to
restart the motor.
Low/No Voltage Control also de-energizes the
circuit and prevents automatic restarts after power
is restored. Allow the coil to cool.
Blade Guide Adjustment
To properly align the saw blade for a straight
and accurate cut, do the following:
1. Square the stationary vise jaw. Make sure it is
square to the front of the vise slot. Check by placing
a combination square against the front of the vise
slot in the saw bed. Slide the square toward the
stationary vise. Make any necessary adjustment to
the vise jaw to bring it into square. Set the
combination square so that one leg is along the face
of the stationary vise and check to see that the blade
is square to the vise jaw. If it is not square, follow the
instructions for horizontal adjustment.
2. Vertical Adjustment. The back of the saw blade
should just touch the carbide back up guide (item 15
or 23 in the parts drawings) when the saw is running
but not cutting. To adjust, loosen the two cap screws
8 [A] and move the block up or down as required.
(Before making this adjustment, be sure the back of
the blade is properly contacting the flange on both
the drive and idle wheels).
3. Horizontal Adjustment. Loosen the two cap screws
8 [B] securing the horizontal adjusting block (items
11 & 12 of the parts drawing). Turn the top
adjusting bolt (item 13 of the parts drawing) to move
the blade either in, toward the saw bed, or out, away
from the saw bed. Normally, the blade comes off the
Drive Wheel with a minimum amount of adjustment
needed in the Horizontal Adjusting Block. The Idle
End adjusting block is more likely to require
adjustment.
4. Blade Tilt. To ensure the blade is perpendicular to
the bed of the saw, loosen the two cap screw 8 [C]
holding the Guide Support (28 & 29 of the parts
drawing) and turn the bottom adjusting bolt (13 of
the parts drawing). Set the combination square on
the saw bed with the end of the rule butted against
the blade above the set of the teeth. Use a 1-1/2
thousandths (.0015”) shim and slide it along the top
and bottom edge of the rule where it meets the saw
blade. If the shim slides between the blade and the
rule at either the top or bottom, the blade guides
must be adjusted.
5. Safety. Ensure that all bolts are properly tightened
and that all guards are in place before using the saw.

9
Operation of the Swivel Feature for
Miter Cutting
The angle of the cut is adjustable from 0° (90°) to
60°. The angle is indicated by a pointer at the back
of the chip pan and a large scale on the edge of the
cutoff turntable. The saw head is locked into
position by means of a control rod and locking
block. There is a 0° stop on the back of the saw
bed. DO NOT ADJUST THIS STOP.
To adjust the angle of the cut, loosen the angle lock
handle, pull the saw head, while lining up the
pointer to the desired angle shown on the scale.
Then gently tighten the handle. The lock requires
very little pressure to hold the head in place. DO
NOT OVER TIGHTEN.
Stock Stop Feature
The saw is equipped with an adjustable stock stop
for use when making repeated cuts of the same
length. The stop length is adjusted with the same
type of lock used on the saw head angle lock. The
stop can be adjusted width-wise using the “T”
handle on the lower portion of the support. The
stop mechanism can also be swung completely out
of the way. To do this, loosen the “T” handle two
turns, lift up on the stop and let it down behind the
saw.
Recommended Service
Kits for Insurance
Against Downtime
1 year
100133-004 Rotary Blade Brush 1 reqd.
For serial numbers before 6090 and after 6272
2 year
100416-001 Bearing 4 reqd.
152153 Top Carbide Guide 2 reqd.
105454-005 VS Belt 1 reqd.
100133-004 Rotary Blade Brush 1 reqd.
100166-450 Blade Brush V Belt 1 reqd.
106317 Fixed Carbide Guide 4 reqd.
101645-FP Drive Pinion 1 reqd.
For serial numbers between 6090 and 6272
2 year
100406-001 Bearing 2 reqd.
100417-001 Bearing 2 reqd.
100416-001 Bearing 2 reqd.
152153 Top Carbide Guide 2 reqd.
105454-005 VS Belt 1 reqd.
100133-004 Rotary Blade Brush 1 reqd.
100166-450 Blade brush V Belt 1 reqd.
106317 Fixed Carbide Guide 4 reqd.
101645-FP Drive Pinion 1 reqd.

10
Maintenance
Caution: Disconnect the electrical supply and press
emergency STOP button before performing any
maintenance. DO NOT service the Frame Hydraulic
Cylinder or Down Feed Valve unless the frame is in
the DOWN position or resting on a mechanical stop,
such as a block of wood.
Daily
1. Keep the saw clean and free of chips.
2. Maintain the coolant level and keep the
coolant tank and filter clean of chip accumulation
or sludge.
Monthly
1. Check, adjust and replace blade brush as
needed.
2. Lubricate drive gears
3. Inspect carbide guides and bearings.
4. Inspect drive belt.
5. Clean coolant tank and filter as needed.
Annually
1. Check hydraulic oil level.
2. Replace guide rollers and carbide inserts.
3. Inspect gear box. Lubricate as needed.
Lubrication
Correct and adequate lubrication is a very
important factor in determining the life and service
of your Wellsaw. It is essential that all dust, dirt,
chips, etc. be
thoroughly removed before lubricating the saw.
The following lubrication recommendations cover
usual saw applications. Heavy use and hostile
environments may indicate more frequent
lubrication for best saw performance.
Vise Screw, Ring Gear, Drive Pinion
1. Inspect Monthly.
2. Use Anti-Seize on Vise Screw.
3. Use Extreme-Pressure Open Gear Lube
sparingly on Ring Gear and Drive Pinion
Gear Case
1. Inspect after 3 years (6,000 hours).
2. Use Mobilgrease XHP 220 or equivalent.
3. Viscosity: Heavy Grease, drop point 550EF
4. Military Specification: None
Hydraulic Cylinder
1. Inspect annually. Fill to top of plug. Drain and
replace every 5 years (10,000 hours).
2. Fill with Mobil Velocite Oil #6 or equivalent.
3. Viscosity at 100EF: SUS 57-61.
4. Military Specification: None.
Motor
1. Inspect annually. Re-lubricate every 2 years
(4,000 hours) 1 to 2 full strokes.
2. Use Shell Dolium R or equivalent.
3. Viscosity: Heavy Grease, drop point 219EC.
4. Military Specification: None.
Parts Ordering
For your convenience:
When contacting your Wellsaw supplier or the Company for parts or service, it is essential that you
have your saw Model, Serial Number and Purchase Date available.
Jot them down here for handy reference.
Model:
Serial Number:
Purchase Date:

11
MACHINE OPERATION
1. Raise the frame and lock it into place by turning the manual flow control valve clockwise
(CW) until it stops.
2. Adjust material you plan to saw to the desired cut off length. Turn vise screw handle
clockwise (CW) to tighten. Always be sure the material is properly secure before cutting.
3. Push the blade START button to start the machine.
NOTE: If the coolant selector switch is in the ON position, the coolant pump will turn
on with the motor. Check to ensure there is adequate coolant in the coolant tank.
4. Adjust feed pressure for the material to be cut. Refer to pages 36 & 37 for the
recommended settings.
5. Open the manual flow control valve. Turn it counterclockwise (CCW) to the desired feed
rate. NOTE: When breaking in a new blade, always reduce the frame feed rate to one half
(1/2) the normal rate of descent.
6. The saw will automatically shut off at the end of the cut. Raise the frame and lock it in to
place. Repeat the above operation for additional operations.
NOTE: The saw may be turned off at any time during the cutting operation by
pressing the STOP button on the operator control panel or by pressing the KILL
SWITCH (frame down limit switch) on the front of the machine.
One Year Limited Warranty
This Wellsaw is warranted against defects in material and workmanship installed or
performed at our factory. Within one year from the date of purchase, we will, free of
charge, at our option, either repair or replace any part of the Wellsaw which our
examination discloses to be defective because of workmanship or a defect in material, and to
make any necessary service adjustments as required. This warranty does not apply if the
Wellsaw has been subject to accident, alteration, abuse, misuse or which fails due to lack of
care or as the result of inadequate power supply and specifically does not apply to normal
wear of moving parts such as bearings, gears, pinion or blade. There is no warranties beyond
the description on the face hereof. Wellsaw shall not be liable for consequential or incidental
damage suffered or incurred with respect to defective material or workmanship.
All transportation costs or parts submitted to Wellsaw under this warranty must be paid by
the saw’s owner. No products or parts are to be returned to our factory without first
obtaining written permission.
NOTE: Be sure to fill out and return the Warranty Card provided with this Wellsaw.

12
Frame Assembly
8

13
Frame Assembly
1 150146SERV Idle Wheel Guard
2 150147SERV Drive Wheel Guard 42 100034-005 Set Screw, 5/16-18 x 3/4
3 100013-005 Machine Screw, BH 10-32 x 3/8 43 100004-015 Capscrew, HH 5/16-18 x 3/4
4 100024-002 Wing Nut, 1/4-20 44 100165-011 Shoulder Bolt, 3/8-16 x 1-1/2
5 100025-003 Lockwasher, 3/8 45 Blade Brush Ass'y. (page 31)
6 100135-002 1/4 Turn Fastener w/cam 46 150369 Blade Brush Arm
7 100013-010 Machine Screw, BH 1/4-20 x 1/4 47 100008-018 Capscrew, Soc Hd 5/16-18 x 3/4
8 150095 Door Catch Mtg Block 48 100042-003 Thumb Screw, 1/4-20 x 2
9 150096 Door Catch 49 100004-055 Capscrew, HH 3/8-16 x 2-1/4
10 150182 Door Catch Sleeve 50 100004-013 Capscrew, HH 5/16-18 x 5/8
11 100013-009 Machine Screw, BH 10-32 x 1/2 51 150022 Wheel Plate, Drive End
12 Motor & Gear Box Ass'y. (page 28) 52 100166-450 V- Belt
13 100017-002 Hex Nut, 5/16-18 53 150144 Pulley, Large
14 100025-002 Lock Washer, 5/16 54 100004-068 Capscrew, HH 1/4-20 x 1-1/4
15 100029-003 Flat Washer, 5/16 55 100025-001 Lockwasher, 1/4
16 150248 Motor Mount Bracket 56 150087 Drive Wheel Ass'y for 1" Blades
17 100004-116 Capscrew, HH 1/2-13 x 4-1/2 (includes 41,54,55,58-64, & 66)
18 100004-016 Capscrew, HH 5/16-18 x 7/8 57 150088 Idle Wheel Ass'y for 1" Blades
19 150280 Guide Beam Ass'y (standard 1316S (includes 41,58-62 & 65)
150318 Guide Beam Assy (1316S-EXT) 58 100019-016 Hex Jam Nut, 5/8-18
20 150124 Guide Arm Track (standard 1316S) 59 100068-002 Snap Ring (2 req'd/ wheel)
150320 Guide Arm Track (1316S-EXT) 60 100414-003 Ball Bearing (2 req'd/ wheel)
21 100009-013 Capscrew, FH 5/16-18 x 1/2 61 105415 Spacer (1 req'd/ axle)
22 100218-010 Clamp 62 105420 Wheel Axle
23 100004-076 Capscrew, HH 3/8-16 x 3/4 63 150059-001 Drive Wheel for 1" Blade
24 150104 Counter Balance Arm & Sleeve (includes items 59 thru 61)
25 150411 Counter Bal Spring Attach.(1316S) 64 B-086 Internal Ring Gear
150336 Counter Bal Spring Attach. (EXT) 65 150060-001 Idle Wheel for 1" Blade
26 150114 Counter Balance Screw (1316S) (includes items 59 - 61)
150315 Counter Balance Screw (EXT) 66 150405 Shield
27 100053-021 Roll Pin, 3/16 x 7/8 67 150157 Blade Guard Lower (standard 1316S)
28 150476 Crank 150321 Blade Guard Lower (1316S-EXT)
29 100049-001 Drive Screw #4 68 150414 Clamp
30 155152 Door Catch Support 69 150154 Blade Guard Support
31 100053-015 Roll Pin, 1/8 x 1" 70 105537 Spacer
32 100030-007 Flat Washer, 1/2 SAE 71 150273 Blade Guard, upper (standard 1316S)
33 150231 Cutting Pressure Label 150314 Blade Guard, upper (1316S-EXT)
34 153085 Saw Frame (standard 1316S) 72 Rite Tension
£
Blade Tension & Slide
150316 Saw Frame (1316S-EXT) Blockn Ass'y (see page 26)
35 100004-030 Capscrew, HH 3/8-16 x 1-1/2 73 150158 Blade Guard Mounting Block
36 100019-004 Hex Nut, 3/8-16 74 100013-007 Cap Screw, BH, 1/4-20 x 3/4
37 100023-004 Nylon Lock Nut, 1/2-13 75 100871-014 Emergency stop switch
38 150160-002 Door Latch Stud 76 100781-011 Worklight (not pictured)
39 100004-015 Capscrew, HH 5/16-18 x 3/4
40 100004-020 Capscrew, HH 5/16-18 x 1-1/4
41 100065-007 Hex Nut, 5/8-18

14
BED ASSEMBLY

15
Bed Assembly
1 B-093 Hand Wheel
2 100019-028 Hex Jam Nut, 3/4-10
3 102886 Set Collar
4 153011 Saw Bed
5 100402 Thrust Collar
6 150286 Vise Screw
7 153026 Vise Push Channel
8 M-061B Vise Nut
9 M-041 Guide Washer
10 100025-002 Lock Washer, 5/16"
11 100004-015 Cap Screw, 5/16-18 x 3/4"
12 150098 Slide Block
13 153082-001 Slide Block Plate (up to sn 6049)
153082-002 Slide Block Plate (starting sn 6050)
14 153054 Push Channel Support Rod
15 100025-001 Lock Washer, 1/4"
16 100004-005 Cap Screw, 1/4-20 x 5/8"
17 Control Switch Assembly (See Page 32)
18 153073 Conveyor Mounting Plate
19 100030-007 Flat Washer, 1/2"
20 100004-011 Cap Screw, 5/16-18 x 1"
21 101300 Hex Nut, 5/16-18
22 100030-007 Flat Washer, 1/2"
23 100025-003 Lock Washer, 3/8"
24 100004-029 Cap Screw, 3/8-16 x 1-1/4"
25 100034-005 Set Screw, SH, 5/16-18 x 3/4"
26 153010 Stationary Vise Jaw
27 210273 Adjustment Screw
28 100004-099 Cap Screw, 5/16-18 x 2-1/4
29 153078 Vise Jaw Key
30 153005-001 Moveable Vise Jaw (up to sn 6049)
153005-002 Moveable Vise Jaw (starting sn 6050)
31 100004-023 Cap Screw, 5/16-18 x 2"
32 100053-002 Roll Pin, 1/8 x 2-1/2"
33 150091 Lift Plate
34 100053-012 Roll Pin, 1/8 x 1-1/2"
35 100053-015 Roll Pin, 1/8 x 3/4"
36 150094 Vise Drive Pin
37 150097 Clamp Plate
38 100019-005 Heavy Hex Jam Nut, 1/2-13
39 100008-081 Cap Screw, SH, 1/2-13 x 4-1/2"
40 100000-018 Machine Screw, RH, 10-32 x 3/8"
41 153056 Bed Cover Plate
42 098045-001 Gravity Conveyor
43 098046-004 Leg Assembly

16
Table Assembly
M1316TableAsm
567
61 24
8
9
10
4
3
2157 58
3736
32
39 38
28
29
30
30
29
28
27
26
19
18
17 16 15
11
12
13
14
20 24
21
22
22 23
25
45 46
47
40
41
42
43
44
48
49
51
1429 53
52
40
42
41
54
29
30 50
55
60
42
43
44
59
58
56
57
31
32
33
35 34

17
Table Assembly
1 153051 Lower Cylinder Mount 46 210335 Pointer
2 100004-052 Cap Screw, 3/8-16 x 3-1/2" 47 153080 Pointer Rod
3Cylinder Assembly (See Page 20
)
48 100029-004 Flat Washer, 3/8
4 100009-016 Cap Screw, FH, 3/8-16 x 1-1/2" 49 100004-076 Cap Screw, HH, 3/8-16 x 3/4"
5 100069-019 Snap Ring 50 153055 Post Frame Support
6 150279 Clevis Pin 51 150119 Cnter Bal Sping before s/n 6573
7 150274 Upper Cylinder Mount 150466 Cnter Bal Sping after s/n 6573
8 150275 Pivot Arm 52 153030 Spring Anchor before s/n 6573
9 100017-007 Lock Nut, 5/8-11 after s/n 6573 use these (not pictured)
10 100029-008 Flat Washer, 5/8 153108 Spring Anchor arm, inboard
11 153057 Stock Guide 153105 Spring Anchor arm, outboard
12 100004-007 Cap Screw, HH, 1/4-20 x 3/4" 100042-008 Thumb Screw
13 100025-001 Lock Washer, 1/4 150500 Spring Link
14 100029-002 Flat Washer, 1/4 100165-011 Shoulder Bolt
15 100013-005 Cap Screw, BH, 10-32 x 3/8" 100023-007 Nylon lock nut
16 153025 Protractor 53 100004-018 Cap Screw, HH, 5/16-18 x 1"
17 104604 Adjusting Screw 54 100004-027 Cap Screw, HH, 3/8-16 x 1"
18 101300 Hex Nut, 5/16-18 55 100029-004 Flat Washer, 3/8
19 100009-006 Cap Screw, FH, 3/8-16 x 1" 56 100025-003 Lock Washer, 3/8
20 153040 Tip Off Table 57 100015-017 Hex Nut, 3/8-16
21 150021-001 Pivot Bar Collar 58 100004-053 Cap Screw, 1/4-20 x 1"
22 100419-041 Sleeve Bearing 59 100025-001 Lock Washer, 1/4
23 150276 Pivot Bar 60 153034 Lower Bearing Mount
24 100039-004 Set Screw, SH, 3/8-16 x 1" 61 100008-016 Cap Screw, SH, 3/8-16 x 1-3/4
25 153024 Flange Bearing Cover 62 100008-006 Cap Screw, SH, 3/8-16 x 1
26 153035 Table Lock Bar 63 100004-039 Cap Screw, HH, 1/2-13 x 2"
27 098081 Ball Joint 64 100030-007 Flat Washer, 1/2
28 M-041 Guide Washer 65 100025-005 Lock Washer, 1/2
29 100025-002 Lock Washer, 5/16 66 100019-027 Hex Jam Nut, 1/2-13
30 100004-015 Cap Screw, HH, 5/16-18 x 3/4"
31 100065-005 Hex Nut, 1/2-20
32 098030-011 Steel Shaft Collar
33 153039 Shaft for Table Lock
34 153037 Table Lock Swivel
35 155190 Wedge
36 100030-005 Flat Washer, 3/8
37 155205-002 Wing Nut
38 155203 Wedge and Bolt Assembly
39 153036 Base to Table Lock
40 100004-043 Cap Screw, HH, 5/8-11 x 2-1/2"
41 100452-002 Flange Bearing
42 100030-009 Flat Washer, 5/8
43 100025-007 Lock Washer, 5/8
44 100019-027 Hex Jam Nut, 5/8-11
45 100013-005 Cap Screw, BH, 10-32 x 3/8"

18
BASE ASSEMBLY