Wellsaw V-20F Installation and operation manual

Parts List
and
Operating & Maintenance Manual
V-20F& V-20F-Extend
MODEL
Vertical Bandsaw w/variable frequency drive
Built better to work stronger and last longer
2829 N. Burdick St. Kalamazoo, MI 49004
Phone: [phone] Fax: [phone]
www.wellsaw.com
B
urdick St. Kalamazoo
,
MI 4900
4
269-345-1132 Fax: [phone]
REV 170817

2

1
The Model V-20 WELLSAW, like other WELLSAWS, is the result of continuous development and refinement. It’s vertical design began
with the Model W-20, introduced in 1976. Drawing on field experience gained over 14 years, WELLSAW decided to launch a re-design
of the vertical saw - the new V-20 - to meet the most difficult operating conditions.The newer design featured a 2-speed gear box,
variable speed blade drive, all steel construction plus the unique rotating blade guides which greatly increase the saw’s ability to cut
very long pieces. To field test the new V-20 design, the prototype model was placed in a foundry. It was used to cut gates and runners
from sand castings; a rough, abrasive, continuous operation that tested every component’s durability. The best measure of the V-20’s
performance is the fact that the foundry ordered a second V-20.
Now, WELLSAW has added the variable frequency drive and changed the model number to V-20F. The V-20F continues to be manu-
factured to conform to WELLSAW’S recognized high standards of quality and performance. Each saw must pass a series of final in-
spection tests, including actual metal cutting operations before it is shipped. For this saw to provide satisfactory service, it is necessary
that it be properly installed, operated and maintained. This manual has been prepared to assist you in carrying out these functions. We
urge you to study this manual and follow its suggestions.
This WELLSAW is warranted against defects in material or workmanship installed or performed at the factory. Within one year from date
of purchase, we will free of charge and at our option, either repair or replace any part of this WELLSAW which our examination discloses
to be defective because of workmanship or a defect in the material. This warranty does not apply if this WELLSAW has been used in a
manner not consistent with its’ design or which has been subject to accident, alteration, abuse or misuse or which fails due to lack of care
or is the result of inadequate power supply and specifically does not apply to normal wear parts. THEREARE NO WARRANTIES WHICH
EXTEND BEYOND THE DESCRIPTION OF THE FACE HEREOF.
WELLSAW shall not be liable for consequential or incidental damages suffered or incurred with respect to defective materials or work-
manship.
We do not authorize any person or representative to make any other warranty or to assume for us any liability in connection with the sale
of our products other than those contained herein. Any agreements outside of or contradictory to the foregoing shall be void and of no
effect.
All transportation costs on products or parts submitted to WELLSAW under this warranty must be paid by the user. No products or parts
are to be returned without first obtaining permission.
RECEIVING AND INSTALLATION
Un-crating
Carefully remove the protective crating and skid so the saw and its parts are not marred or otherwise damaged. In the event of damage
in transit, notify the carrier and file a Proof of Loss Claim immediately.
Shortages
Inspect the complete shipment carefully against the itemized packing list. Make sure that all items are present and in good condition. In
the event of any shortage, notify the distributor from whom you purchased the saw and the carrier who made the final delivery.
Utility Hook-Up
The use of a qualified electrician is always recommended when connecting the saw to the main power supply. Electrical codes differ from
area to area and it is the customer’s responsibility to ensure that their saw complies with applicable codes. Your WELLSAW is pre-wired
at the factory for a specified voltage. Always check the motor and electrical panel to ensure that they are both wired to correspond to
your electrical power supply.
PARTS ORDERING
When contacting your WELLSAW Supplier of the Company for parts or service, it is essential that you have
your MODEL NUMBER, SERIAL NUMBER and PURCHASE DATE available. Jot them down here for handy
reference.
MODEL:
SERIAL NUMBER:
PURCHASE DATE:
FULL YEAR LIMITED WARRANTY
WELLSAW MODEL V-20 HISTORY

2
Safety Instructions
1. Always wear protective eye wear when operating machinery.
Eye wear shall be impact resistant, protective safety glasses
with side shields which comply with ANSI Z87.1 specifications.
Use of eye wear which does not comply withANSI Z87.1 spec-
ifications could result in severe injury from breakage of eye
protection.
2. Keep hands in sight and clear of all moving parts and cutting
surfaces.
3. Wear proper apparel. No loose clothing or jewelry which can
be caught in moving parts. Rubber soled footwear is recom-
mended for best footing.
4. Do not overreach. Failure to maintain proper working position
can cause you to fall into the machine or cause your clothing to
get caught - pulling you into the machine.
5. Keep guards in place and in proper working order. Do not op-
erate the machine with guards removed.
6. Avoid dangerous working environments. Do not use station-
ary machine tools in wet or damp locations. Keep work areas
clean and well lit. Special electrics should be used when work-
ing on flammable materials.
7. Avoid accidental starts by being sure the start switch is “OFF”
before plugging in the machine.
8. Never leave the machine running while unattended. Machine
shall be shut off whenever it is not in operation.
9. Disconnect electrical power before servicing. Whenever
changing accessories or general maintenance is done on the
machine, electrical power to the machine must be disconnect-
ed before work is done.
10. Maintain all machine tools with care. Follow all maintenance
instructions for lubricating and the changing of accessories.
No attempt shall be made to modify or have makeshift repairs
done to the machine. This not only voids the warranty but also
renders the machine unsafe.
11. Secure work. Use clamps or a vise to hold work when practi-
cal. It is safer than using your hands and it frees both hands to
operate the machine.
12. Never brush away chips while the machine is in operation.
13. Keep work area clean. Cluttered areas invite accidents.
14. Remove adjusting keys and wrenches before turning the ma-
chine back on.
15. Use the right tool. Don’t force a tool or attachment to do a job
it was not designed for.
16. Use only recommended accessories and follow manufacturer’s
instructions pertaining to them.
17. All visitors should be kept at a safe distance from the work
area. Make workshop completely safe by using padlocks,
master switches, or by removing starter keys.
18. Know the tool you are using - its application, limitations, and
potential hazards.
19. Some dust created by power sanding, sawing, grinding, drilling
and other construction activities contains chemicals known to
cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
• Lead from lead based paints
• Crystalline silica from bricks and cement and other ma-
sonry products, and
• Arsenic and chromium from chemically treated lumber.
20. Your risk from these exposures varies, depending on how often
you do this type of work. To reduce your exposure to these
chemicals: work in a well ventilated area, and work with ap-
proved safety equipment, such as dust masks that are specifi-
cally designed to filter out microscopic particles.
General Electrical Cautions
This saw should be grounded in accordance with the National Elec-
trical Code and local codes and ordinances. This work should be
done by a qualified electrician. The saw should be grounded to
protect the user from electrical shock.
Wire Sizes
Caution: for circuits which are far away from the electrical service
box, the wire size must be increased in order to deliver ample volt-
age to the motor. To minimize power losses and to prevent motor
overheating and burnout, the use of wire sizes for branch circuits or
electrical extension cords according to the following table is recom-
mended:
Conductor
Length AWG (American Wire Gauge) Number
240 Volt lines 120 Volt lines
0-50 feet
50-100 feet
Over 100 feet
No. 14 No. 14
No. 14 No. 12
No. 12 No. 8

3
Safety Instructions
DISCONNECT POWER before adjusting or servicing the saw or
changing a blade.
STAY CLEAR of all moving parts. Keep hands and fingers away
form the saw blade.
WHEN MOVING SAW, with hinged frame (saw head), secure the
head in its down position.
WHEN CUTTING MAGNESIUM, take special precautions. Use a
sharp saw blade, make only dry cuts, prevent chip accumulation,
and keep fire-fighting equipment nearby.
THIS SAW SHOULD BE GROUNDED WHILE IN USE TO PRO-
TECT THE OPERATOR FROM ELECTRICAL SHOCK.
CORD CONNECTED TOOLS. If the saw is equipped with an ap-
proved 3-conductor cord and a 3-prong grounding type plug, it
should only be connected to a properly equipped and grounded
receptacle. The green conductor in the cord is the grounding wire.
Never connect the green wire to a live terminal.
Use only a 3-wire extension cord having a 3-pronged receptacle, a
3-pronged plug and ample amperage rating. Replace or repair a
damaged or worn cord immediately.
PERMANENTLY CONNECTED TOOLS. The saw should be con-
nected to a grounded, metal-enclosed wiring system or an equip-
ment-grounding conductor should be run with the circuit conduc-
tors and connected to the saw’s grounding terminal or lead.
To reset the manual starter after a power interruption, return the
switch to OFF and press the RESET button before restarting.
KEEP GUARD IN PLACE and in working order.
REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit.
Check to see that all keys and wrenches are removed from the tool
before turning the tool on.
KEEP WORK AREA CLEAN. Cluttered areas and benched invite
accidents.
AVOID DANGEROUS ENVIRONMENT. Do not use power tools in
damp or wet locations. Keep your work area well lighted.
KEEP CHILDREN AWAY. All visitors should be kept a safe dis-
tance from work area.
MAKE WORKSHOP KID-PROOF with padlocks, master switches,
or by removing starter keys form tools.
DON’T FORCE TOOL. It will do the job better and safer at the rate
for which it is designed
USE RIGHT TOOL. Don’t use a tool a or attachment to do a job for
which it was not designed.
WEAR PROPER APPAREL. No loose clothing or jewelry to get
caught in moving parts. Rubber-soled footwear is recommended
for best footing.
USE SAFETY GLASSES. Also use face or dust mask if operation
is dusty.
SECURE WORK. Use clamps or a vise to hold work. Provide
adequate support to prevent injury from falling work pieces.
MACHINE SET UP
• Always avoid using machine in damp or poorly lighted work
areas.
• Always be sure machine is securely anchored to the floor
• Always keep machine guards in place.
• Always put start switch in “OFF” position before plugging in
machine.
MACHINE USE
• Never operate with machine guards missing.
• Always wear safety glasses with side shields (See ANSI
Z87.1)
• Never wear loose clothing or jewelry.
• Never overreach - you may slip into the machine.
• Never leave machine running while away from it.
• Always shut off the machine when not in use.
MACHINE SERVICING
• Always unplug machine from electrical poser while servicing.
• Always follow instructions in Parts and Maintenance manual
when changing accessory tools or parts.
• Never modify the machine.
Read and follow these simple rules for best results and full ben-
efits from your machine. Used properly, WELLSAW’s machinery
is among the best in design and safety. However, any machine
used improperly can be rendered inefficient and unsafe. It is ab-
solutely mandatory that those who use our products be properly
trained in how to use them correctly. They should read and un-
derstand the Parts and Maintenance manual as well as all labels
affixed to the machine. Failure in following all of these warnings
can cause serious injury.
Misuse of this machine can cause serious injury.
For safety, this machine must be set up, used and properly serviced.
Read, understand and follow instructions in the Parts and Maintenance manual.

4
Model V-20, V-20F History........................................1
Warranty Information................................................1
Receiving and Installation.........................................1
Safety Instructions....................................................2
Specification.............................................................4
Standard Features and Options ...............................4
Trouble Shooting ......................................................5
Operation & Maintenance.........................................6
Recommended Service Kit.......................................7
Parts Drawings & Parts Lists
Frame.......................................................................8
Gear Box, Frequency Drive....................................10
Blade Guides..........................................................12
Blade Brush............................................................12
Sheet Metal ............................................................14
Electrical.................................................................16
Electrical Schematic...............................................17
Table Assembly w/ Factory Installed options..........18
Rip Fence............................................................18
Miter Guide..........................................................18
Wellsaw® Select-O-Chart..............................................20
TABLE OF CONTENTS
Specifications
Capacity
Throat
Table to Guide
V-20F-Extend
20" Deep
16" High
24" High
Blade Size
Standard
Optional 3/16" through 3/4" 1/2" through 1"
(This Option Not Available on V-20-24)
Blade Length
V-20F,
V-20F-Extend 14'9" (177") 16'1" (193")
Band Wheels 21" Cast Aluminum with Replacable
Rubber Tires
Blade Speeds
Low Range
High Range 45-400 SFPM 325-3000 SFPM
Blade Guides Sealed Ball Bearings with 90°
Rotation Feature
Table Size
Tilt
Height
26" x 26" Cast Iron
5° Inside and 45° Outside
37-1/2"
Drive Motor
Three Phase
Single Phase 3hp 208/230/460 Volt 2hp 115/208/230 Volt
Floor Area
Height Standard
V-20F-Extend
32" Wide x 48" Deep
83-1/2"
91-1/2"
Shipping Weight
Standard
V-20F-Extend 950 Lbs. 1050 Lbs.
• Heavy Tube Steel Frame
• Variable Frequency Motor Controller
• Precision Ground Cast Iron Table with Replaceable
Throat Plate
• Unique Heavy Duty Roller Guides Rotate 90° to Accom-
modate Long Materials
• Baldor® Motor
• Magnetic Starter with Undervoltage and Overload Protec-
tion
• 115 Volts at Controls
• Two Speed Cast Iron Gearbox with Helical Gears and Oil
Bath Lubrication for Quiet Operation
• Blade Speed Indicator
• Blade Tension Indicator
• Flexible Arm Worklight
• Chip Blower (Shop Air)
• Removable Chip Tray
• Tiger-Tooth® Bi-Metal Blade
• OSHA Blade Guarding
• Rotary Blade Brush
Factory Installed Options
• Ideal® Blade Welder, Grinder and Shear
• 24" Extended Height (Model V20F-Extend)
• Miter Gauge
• Rip Fence, 26"
• 1" Blade (Not Available on V-20F-Extend)
• Spray Mist Coolant System
• Vacuum Nozzle
• Extension Table
• Stock Stand
• 5' and 10' Non-Powered Roller Conveyor
• J.I.C. or NFPA Electrics (with Fused Disconnect)
• Consult Factory for Additional Options
Standard Features

5
NOTES ON SAWING
It is widely recognized that a proficient operator is a key to op-
timum bandsawing. He makes certain the machine is properly
maintained and adjusted for dependable operation. He carefully
sets up each cutting job to prevent damage to the machine and
obtain the best performance from the equipment.
Experienced blade dealers can be very helpful in selecting the
grade and proper tooth blade for each sawing job. All blades
should be straight, have sharp teeth with uniform set, and be “bro-
ken in” at a reduced feed rate to obtain good cutting performance
and blade life.
Every cutting situation has special characteristics requiring some
experimentation to determine which blade, speed and feed rate
will achieve the most satisfactory result. Cutting charts indicate a
good starting point, but must be modified by direct experience if
optimum performance is desired.
Here are some helpful pointers for adjusting speed and feed for
cutting performance.
1. Make sure the saw is cutting a good chip from the workpiece.
2. Watch for blue chips or excessive “smoke” indicating heat
in the cut which could damage the blade or work harden the
material being cut.
3. Watch for excessive vibration or chatter marks on the cut-off
piece indicating possible damage to the saw teeth by “ham-
mering”
4. Check the cut-off for flatness. A dull blade or excessive feed
will produce a “belly” in the cut.
5. Inspect the blade for worn, rounded or shiny cutting edges.
avoid force cutting which will allow chips to “weld” to saw
teeth and eventually cause the teeth to be stripped off the
blade.
6. When experimenting, start with a slow speed and feed rate.
Gradually increase blade speed and then feed pressure by
small amounts until adverse effects are noted. You can then
set the speed and feed at a reasonable level for continuous
cutting. Remember that blade speed and feed pressure must
be balanced to keep cutting a good chip.
CUTTING TIPS
1. Select blade and speed for material being cut. Use the
coarsest tooth blade suitable for the workpiece while proving
for at least two teeth cutting at all times. Use fastest suitable
band speed and minimum feed source adequate to produce
good cutting action. Work with work-hardening steels, main-
tain a steady feed; do not let teeth rub without cutting.
2. Keep the blade guides as close as possible to the workpiece.
3. If teeth wear off unusually fast, use a slower band speed.
PREMATURE DULLING OF BLADE
1. Feed rate too high or low. Check recommendation.
2. Blade speed too slow or too fast.
3. Faulty material; heavy scale, hard spots, etc.
4. Verify material analysis
5. If coolant flow is not covering saw teeth, increase coolant
flow rate.
6. If saw is vibrating in cut, reduce a blade speed or increase
feed rate.
7. Chipped or broken tooth may be lodged in cut.
8. “Chip welding” caused by improper feed and speed.
9. Incorrect coolant mixture.
10. Incorrect blade selection.
11. Improper break-in of new blade. New blades should be run
initially with reduced feed pressure for approximately 50 to
100 square inches.
12. Saw blade teeth may be hitting blade guides. Check for
proper blade size.
SAW BLADE VIBRATION
1. Incorrect blade speed for material.
2. Blade tension insufficient.
3. Back-up bearing may be worn.
4. Incorrect choice of saw tooth pitch.
5. Incorrect coolant mixture.
6. Incorrect feed setting. Increase feed.
7. Work piece not firmly clamped to vice.
8. Worn or improperly adjusted saw guides. Check and make
necessary adjustments.
BLADE TEETH CHIPPING OR RIPPING OUT
1. Blade pitch too coarse. Use a fine pitch saw blade on thin
work sections.
2. Improper break-in of new blade. Do not start a new blade in
an old cut.
3. Work piece not held firmly enough. Clamp work securely.
4. Introduce cooling if it is not being used.
5. Faulty material; scale or hard spots.
6. Blade gullets may be loaded. Use higher viscosity lubricant
or coolant.
7. Blade speed and feed may need adjustment.
TROUBLE SHOOTING

6
OPERATION
READ CAREFULLY
The MODEL V20 METAL CUTTING BAND SAW is designed for
efficient performance. With proper care, it will give you many years
of dependable service. READ THIS MANUAL CAREFULLY BE-
FORE OPERATING YOUR NEW SAW.
After final assembly, each saw is inspected and tested. No adjust-
ment should be needed.
This manual has been prepared to assist you in the operation and
maintenance of your new saw. If you desire additional information
or assistance, please contact your dealer’s service representative.
PLACING BLADE ON SAW
1. Disconnect electrical supply. Wear gloves and safety goggles
throughout the blade changing operation!
2. Open front cover, swing blade guard aside and move tie-bar at
front bottom of table aside.
3. Hold blade carefully while loosening blade tension screw. Re-
move blade.
4. Uncoil new blade. Make certain that blade teeth point in direc-
tion of band travel; downward toward the table.
5. Place new 14’9” blade on band wheels and in saw guides.
The back of the blade should make contact with the back-up
bearing in both upper and lower blade guides and the bearing
on the frame. The frame bearing has a groove in it to help
with proper adjustment. Turn the band wheel by hand to ver-
ify proper band tracking on wheels and through and through
blade guides. (When changing blade sizes, adjust both upper
and lower back-up bearings.)
6. Reposition top and bottom blade guards, and close and latch
covers. Door interlocks prevent saw from being turned on
when doors are open.
7. Start the saw at slow speed to check proper blade installation
before cutting.
SWITCHES
Always press the stop switch to turn off the saw before opening
the cover, making any adjustment, or performing any maintenance.
Restarting is required after the saw automatically stops from power
interruption (undervoltage protection) or overloading.
BLADE GUIDES
When changing blade sizes, adjust the guides to the blade after it
is installed on the band wheels. The side guides should contact
the blade without galling and be recessed behind the toothed por-
tion of the blade. Each side guide is mounted on an eccentric stud
secured by anAllen screw which provides adjustment for sideways
clearance. Back-up guides are set to contact the back of the blade
for blade tracking on the wheels. If necessary, the back-up bearing
contacts the back of the blade. Be sure that both upper and lower
blade guides are adjusted so that the blade travels in a straight line.
(The work table is adjusted to the blade after the blade is installed
and the guides are properly adjusted).
The top blade guide should always be placed as
close to the workpiece as possible to reduce the amount of ex-
posed blade. Keep all guards on the machine and in position when
the saw is in use.
ROTATING BLADE GUIDES
This saw is equipped with blade guides that can be rotated a full
90° to allow cutting very long materials. To rotate these guides:
1. Remove the throat plate from the center of the work table.
2. Loosen the cap screws on both the top and bottom blade guide
mounts.
3. Rotate the Blade GuideAssemblies to guide the blade into the
desired direction. Tighten the cap screws and re-install the
throat plate. It is not normally necessary to loosen the blade
tension when rotating the guide assemblies.
Adjust the Blade Guard as close to the work sur-
face as practical to limit the amount of exposed saw blade.
BLADE BRUSH
Keep the brush positioned so that the brush bristles contact the
toothed portion of the blade.
TABLE
To adjust the angle of the table to the blade, loosen the table pivot
clamp screw under the rear of the table. Pivot the table to the de-
sired angle and tighten the clamp screw.
VARIABLE FREQUENCY MOTOR CONTROLLER
To adjust the bandspeed, burn the small knob on the front of the
saw. Band speeds are indicated on the legend plate behind te
knob. The gearbox has high and low ranges.
WHEEL PITCH
If the blade tends to run off the front of the top (idle) wheel, loosen
the locknuts on the back of the slide block, tighten set screw 1/4
turn and reset the locknuts. Repeat if necessary. The blade does
not have to be loosened to adjust wheel pitch.
To make a similar adjustment on the the lower (drive) wheel, loosen
the lower pair of cap screws on the wheel mounting plate, loosen
the corresponding pair if set screws one turn and tighten the cap
screws.
After making a wheel pitch adjustment, turn the wheel several
times by hand to confirm proper blade tracking. When everything
appears normal, turn the saw on at slow speed to confirm proper
tracking of the blade.
LUBRICATION
Lubricated-for-life components are used through the saw, including
the motor. The blade tensioning screw and slide should be oiled
and greased occasionally for ease of operation.
Blade Tensioning Screw:
1. Inspect monthly.
2. Use Lubriplate grease 130-A or equivalent.
3. Viscosity at 100°F: SUS 750-800.
4. Military Specification: Mil-G-46003
V-20 OPERATION AND MAINTENANCE

7
Gear Case:
1. Inspect monthly.
2. Use 80W90 Gear Kube, Mobile HD 80W90 or equiv.
3. Viscosity at 100°F: SUS 750
4. Military Specification: None.
IDLE WHEEL TIRE
The upper (idle) wheel’s rubber tire fits into a recess machined into
the wheel. This allows blades of different sizes to be used without
damaging the set of blade teeth.
To change the idle wheel tire, remove the wheel assembly from the
saw. Secure the wheel in a vise, remove the old tire and install the
new tire. Glue is not normally needed to hold the tire to the wheel.
DRIVE WHEEL TIMING BELT
The timing belt id also the tire for the driven wheel. It transfers power
from the gear box to the driven wheel and also allows blades of differ-
ent sizes to be used without damaging the set of blade teeth.
CHANGING THE TIMING BELT
1. Loosen the four cap screws holding the gear box mount to re-
lease tension on the belt.
2. Remove the old belt and install the new one.
3. Adjust tension so the timing belt is tight and re-tighten the cap
screws on the gear box mount.
4. Check the new belt for tightness after two hours of operation.
Adjust as necessary.
MAINTENANCE
GEAR BOX
1. Periodically check the oil level in the gear box. To do
this, remove the pipe plug (part number 63 on Gear
Box drawing, page 10). Fill to the level of the open-
ing with 90-weight gear oil as needed. Re-install plug
2. Drain and refill the gear box every three years or as
needed.
ROUTINE MAINTENANCE
1. Keep the saw clean and free of chips.
2. Check, adjust and replace blade brushes as needed.
3. Inspect guides and bearings.
4. Check drive belt for proper tightness.
ANNUAL MAINTENANCE
1. Inspect gear box. Lubricate as needed.
2. Replace Blade Guide Rollers
Recommended Service Kits for
Insurance Against Downtime
1 year
100133-004 Blade Brush 1
2 years
100066-021 V belt 2
100140-005 Timing belt 1
100406-001 Blade guide bearings 6
100133-004 Brush 1
210044-006 Idle wheel tire 1
1” option - use 4-100416-001 bearings
and 2-100406-001 bearings

8
FRAME
FRAME

9
1 210027 WAY TENSION SLIDE
(
2 REQUIRED
)
2 100025-002 LOCK WASHER, 5/16
3 100004-063 CAP SCREW, HH, 5/16-18-3/4
4 100034-004 SET SCREW, SH 5/16-18 X 1/2
5 210010 PIN, SPRING PLAQTE HINGE
6 210029 SLIDE, TENSION
7 100034-031 SET SCREW,SH 5/16-18 X 1-3/4 61 210018 WHEEL ASSEMBLY, DRIVE END
8 100019-002 JAM NUT 5/16-18 INCLUDES WHEEL + 63-65
9 210012 UPPER BAND WHEE SHAFT ASSY 62 210357 WHEEL ASSEMBLY, IDLE END
10 210025 COLLAR W/ SET SCREW INCLUDES WHEEL + 63-65, 73
11 210310 SAW FRAME 63 100068-005 SNAP RING
(
2 PER WHEEL
)
12 210024 TENSION INDICATOR PLATE 64 100414-006 BEARING
(
2 PER WHEEL
)
13 100000-018 MACHINE SCREW, RH 10-32 X 3/8 65 210014 SPACER
14 100406-001 BEARING FOR STANDARD SAW 66 100030-009 FLAT WASHER, 5/8
100414-009 BEARING FOR 1" OPTION 67 100019-016 HEX JAM NUT 5/8-18
15 210065 BLADE GUIDE RETAINER 68 100140-005 TIMING BELT
16 100000-021 MACHINE SCREW, RH 10-32 X 7/8 69 100141-010 TIMING BELT PULLE
Y
17 100410-001 THRUST BEARING 70 100056-037 SQUARE KEY 3/16 X 3/16 X 1
18 210072 BLADE TENSION SPRING 71 210044-006 RUBBER TIRE FOR IDLE WHEEL
19 210026 TENSION SLEVE 72 BLADE PART NUMBER IS DEPENDENT ON TPI
20 210326 TENSION SCREW ASSEMBLY STANDARD V-20 USES 1/2" X 14'9"
(
INCLUDES ITEMS 21-23
)
1" OPTION CAN USE WIDTHS UP TO 1"
21 210028 TENSION ADJUSTING SCREW V-20-24 OR EXT USES 1/2 X 16'1"
22 100053-005 ROLL PIN 3/16 X 1
23 101166 HANDWHEEL
24 210060 SAW GUIDE BRACKET
25 100029-001 FLAT WASHER 3/16
26 100004-102 CAP SCREW, HH, 1/4-20 X 2
27 100034-026 SET SCREW, SH, 1/4-20 X 3/4
28 210280 SAW GUIDE ARM
29 210066 CONSTANT FORCE SPRING
30 210063 GUIDE RETAINER, UPPER
31 210064 GUIDE RETAINER, LOWER
32 100025-001 LOCK WASHER, 1/4
33 100004-053 CAP SCREW, HH, 1/4-20 X 1
34 106220-003 HAND WHEEL AND SCREW ASSY
(
INCLUDES ITEMS 22, 24 & 35
)
35 106221-003 SCREW
36 100034-024 STUD
37 100139-001 KNOB
38 210274 GUARD SPACER
39 UPPER & LOWER BLADE GUIDE
ASSEMBLIES SEE PAGE 12
40 210269 TABLE PIVOT
41 210268 TABLE PIVOT SUPPORT
42 100013-015 CAP SCREW, BH 3/8-16 X 1
43 100029-006 FLAT WASHER 1/2
44 100004-037 CAP SCREW, HH, 1/2-13 X 1-1/2
45 210007 TABLE POINTER
46 100155-001 MACH SCRW TRH, 1/4-20 X 1/2
47 210006 TABLE PROTRACTOR
48 100000-024 MACHINE SCREW , RH, 1/4-20 X 3/8
49 210251 GEAR BOX ASSY
(
SEE PAGE 10
)
50 100004-020 CAP SCREW,HH 5/16-18 X 1-1/4
51 102360 SPACER
52 210301 GEAR BOX MOUNT
53 100004-018 CAP SCREW, HH 5/16-18 X 1
54 100004-054 CAP SCREW, HH 5/16-18 X 1-3/4
55 210273 ADJUSTING SCREW
56 210286 WHEEL PLATE WELDMENT
57 100033-024 SET SCREW, SQHD, 5/16-18 X 1-1/2
58 100029-008 FLAT WASHER 5/8
59 100065-007 HEX NUT 5/8-18
60 210270 DRIVE WHEEL AXLE
FRAME
FRAME

10
Motor, Gearbox-Frequency Drive
Motor, Gearbox-Frequency Drive

11
1 100139-006 CONROL KNOB
2 101241 SPRING
3 210252 SHIFT LEVER
4 210256 PLUNGER
5 100034-025 SET SCREW
,
SH 1/4-20 X 3/8
6 100442-005 SHOULDER BUSHING
7 098030-006 COLLAR W/ SET SCREW
8 100056-001 SQURE KEY
,
1/8 X 1/8 X 1/2
9 210261 SHIFT LEVER SHAFT
10 100835-037 MOTOR 3HP
,
3PH
,
60HZ
11 100004-015 CAP SCREW
,
HH
,
5/16-18 X 3/4
12 100025-002 LOCK WASHER 5/16
13 100029-003 FLAT WASHER
,
5/16
14 100056-037 SQUARE KEY FOR MOTOR 3/16 X 2
15 100612-015 CONNECTOR
,
MOTOR TB-2250
16 100555-096 WIRE
,
MOTOR
,
58" LONG 14/4
17 210251 GEAR BOX ASSY ITEMS 8
,
18 - 4
3
18 210218 HELICAL GEAR
19 100404-001 BEARING
(
2 REQUIRED
)
20 100414-003 BEARING
(
4 REQUIRED
)
21 100068-002 SNAP RING
(
4 REQUIRED
)
22 210250 LOCATOR BUSHING
(
2 REQUIRED
)
23 210237 GEAR BOX COVER
,
REAR
24 100008-021 CAP SCREW
,
SH
,
5/16-18 X 1-1/4
25 210238 GEAR BOX COVER
,
FRONT
26 210216 SPLINE SHAFT
27 210217 SLIDE GEAR
28 210249 SHIFT FORK SHAFT
29 100454 SEAL
,
CR 4912
30 100419-033 BUSHING
,
SHIFT FORK UPPER
31 100317-012 SCREEN PLUG
32 100206-002 ELBOW
,
1/4
33 100211-011 PLUG
,
1/4
34 210239 GEAR BOX
,
MACHINED
35 210219 PINION
36 210261 SHIFT LEVER SHAFT
37 210221 PINION SHAFT ASSEMBLY
38 100069-001 SNAP RING
,
EXTERNAL
(
2 REQD
)
39 210245 SHIFT FORK ASSEMBLY
40 210248 SHIFT FORK DOG
(
2 REQUIRED
)
41 100053-021 ROLL PIN
,
3/16 X 7/8
42 100419-043 BUSHING
,
SHIFT FORK LOWER
43 100004-039 CAP SCREW
,
HH
,
1/2-13 X 2 1/2
44 100167-012 PULLY
,
IDLER
45 100066-021 V-BELT
46 098080-061 2 SHEAVE PULLE
Y
47 210438 SPACER
48 098080-120 S SHEAVE PULLE
Y
49 098080-075 SPLIT TAPER BUSHING
50 098085 BELT TENSIONER
51 100019-005 NUT
,
HEAVY HEX
,
JAM NUT
,
1/2-13
52 210379-001 TENSION SUPPORT WELDMENT
53 100034-025 SET SCREW
,
SH 1/4-20 X 3/8
54 210260 SHIFT LEVER LINKAGE ARM
55 210307 CLEVIS W/ PIN
(
2 REQUIRED
)
56 100019-012 JAM NUT 3/8-24
57 210258 SHIFT LINKAGE
58 210259 LINKAGE ARM
,
GEAR BOX
Motor, Gearbox-Freqency Drive
Motor, Gearbox-Freqency Drive

12
BLADE GUIDES
BLADE GUIDES
BLADE BRUSH
BLADE BRUSH
1
2
3
4
5
6
7
1
16
10
8
9
11
12 13
14
15
7
2

13
1 210332 UPPER BLADE GUIDE ASSY
2 210333 LOWER BLADE GUIDE ASSY
3 210327 UPPER GUIDE MOUNT
4 101298 ROLLER AXLE, (3 PER GUIDE ASSY)
5 100406-001 BEARING, (3 PER GUIDE ASSY)
6 100097-001 WASHER, (2 PER GUIDE ASSY)
7 210329 UPPER PIVOT GUIDE BLOCK,
(1 PER GUIDE ASSY)
8 100030-004 FLAT WASHER, SAE, 5/16
9 100004-015 CAP SCREW, HEX HD, 5/16-18 X 3/4
10 210325 ROLLER ADJUSTER SHAFT
(2 PER GUIDE ASSY)
11 100034-008 SET SCREW, CUP PT, 1/4-20 X 1/4
(2 PER GUIDE ASSY)
12 210322 GUIDE BLOCK
13 100008-049 CAP SCREW, SOCKET HO, 1/4-20 X 7/8
(3 PER GUIDE)
14 100030-003 FLAT WASHER, SAE, 1/4
15 100004-003 CAP SCREW, HEX HD, 1/4-20 X 1/2
16 210328 LOWER GUIDE MOUNT
17 210330 LOWER PIVOT GUIDE BLOCK
18 210331 LOWER BLOCK MOUNT
19 100008-027 CAP SCREW, SOCKET HD, 3/8-16 X 2
BLADE GUIDES
OPTIONAL 1” GUIDES
4 101298 ROLLER AXLE (1 PER GUIDEASSY)
4A B-043 ROLLER AXLE (2 PER GUIDEASSY)
5 100406-001 BEARING (1 PER GUIDE ASSY)
5A 100416-001 BEARING (2 PER GUIDE ASSY)
BLADE GUIDES
BLADE GUIDES
BLADE BRUSH
BLADE BRUSH
1 100019-003 HEAVY HEX JAM NUT 3/8-16 (2)
2 100030-005 FLAT WASHER 3/8 (2)
3 210394 RUBBER WHEEL
4 100028-006 EXT/INT LOCK WASHER 3/8
5 210395 SPACER
6 210393 SHAFT
7 100034-001 SET SCREW 1/4-20 X 3/16
8 100443-005 BEARING
9 210396 BEARING HOUSING
10 100133-004 BRUSH
11 100052-027 DOWEL PIN
12 210397 BASE
13 100136-008 SPRING
14 100008-037 CAP SCREW SH 5/16-18 X 1-3/4
15 100030-004 FLAT WASHER 5/16
16 M-107 COLLAR W/ SET SCREW
210398 BLADE BRUSH ASSEMBLY COMPLETE

14
SHEET METAL

15
SHEET METAL

16
ELECTRICAL
ELECTRICAL
ELECTRICAL
ELECTRICAL
1 100717-016T MOUNTING CHANNEL, 6"
2 100000-017 10-32 X 1/4 PHILLIPS HEAD MACHINE SCREW
3 100717-017T END CLAMP, DIN RAIL (4 REQ'D)
4 100867-023 MAGNETIC STARTER
5 100746-028 CONTROL RELAY
6 100717-015A FUSE BLOCK END BARRIER
7 100717-014A FUSE BLOCK
8 100628-036 FUSE, 1.0 AMP (2 REQ'D FOR 308V/230V/460V)
100628-035 FUSE, 1.5 AMP (2 REQ'D FOR 115V)
9 210233-001 BACK PANEL
10 100869-005 TRANSFORMER (230V/460V)
100869-007 TRANSFORMER (308V)
(NOT REQ'D FOR 115V)
11 100628-035 FUSE, 1.5 AMP
(NOT REQ'D FOR 115V)
12 100717-012D TERMINAL BLOCK (9 REQ'D)
13 100717-013D END SECTION, SNAP IN (2 REQ'D)
14 100907-008 ALTIVAR 312 (460V)
100907-006 ALTIVAR 312 (230V/308V)
100907-010 ALTIVAR 312 (115V)

17
ELECTRICAL SCHEMATIC
ELECTRICAL SCHEMATIC

18
TABLE ASSEMBLY
TABLE ASSEMBLY
W/ OPTIONS
W/ OPTIONS