Wellsaw 1318 User manual

Parts List
and
Operating & Maintenance Manual
1318
MODEL
Manual Bandsaws
Built better to work stronger and last longer
2829 N. Burdick St. Kalamazoo, MI 49004
Phone: [phone] Fax: [phone]
www.wellsaw.com
ick
S
t. Kalamazoo, MI 49004
345-1132 Fax: [phone]
After serial number 5000
1318
after serial number 5000
REV 170322

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FORWARD
The Model 1118,1338 and 1348 Wellsaw bandsaws have been designed and manufactured to
conform to Wellsaw’s recognized high standards of quality and performance. Each saw must
pass a series of final inspection tests, including actual metal cutting operations, before it is
shipped. For this saw to provide satisfactory service, it is necessary that it be properly installed,
operated and maintained. This manual has been prepared to assist you in carrying out these
functions. We urge you to study this manual and follow its suggestions.
RECEIVING AND INSTALLATION
Carefully remove the wrap and skid so the saw and its parts are not marred or otherwise
damaged. In the event of damage in transit, notify the carrier and file a Proof of Loss Claim
immediately.
Shortages
Inspect the complete shipment carefully against the itemized packing list. Make sure that all
items are present and in good condition. In the event of any shortage, notify the distributor from
whom you purchased the saw and the carrier who made final delivery.
Utility Hook-Up
The use of a qualified electrician is always recommended when connecting the saw to the main
power supply. Electrical codes differ from area to area and it is the customer’s responsibility to
ensure that their saw complies with applicable codes. Your Wellsaw is pre-wired at the factory
for a specified voltage. Always check the motor and electrical panel to ensure that they are both
wired to correspond to your electrical power supply.
()
One Year Limited Warranty
This Wellsaw is warranted against defects in material and workmanship installed or
performed at our factory. Within one year from the date of purchase, we will, free of
charge, at our option, either repair or replace any part of the Wellsaw which our
examination discloses to be defective because of workmanship or a defect in material, and to
make any necessary service adjustments as required. This warranty does not apply if the
Wellsaw has been subject to accident, alteration, abuse, misuse or which fails due to lack of
care or as the result of inadequate power supply and specifically does not apply to normal
wear of moving parts such as bearings, gears, pinion or blade. There is no warranties beyond
the description on the face hereof. Wellsaw shall not be liable for consequential or incidental
damage suffered or incurred with respect to defective material or workmanship.
All transportation costs or parts submitted to Wellsaw under this warranty must be paid by
the saw’s owner. No products or parts are to be returned to our factory without first
obtaining written permission.
NOTE: Be sure to fill out and return the Warranty Card provided with this Wellsaw.

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- Misuse of this machine can cause serious injury.
- For safety, machine must be set up, used and serviced
properly.
- Read, understand and follow instructions in the
operator’s and parts manual.
When setting up machine:
- Always avoid using machine in damp or poorly lighted
work areas.
- Always be sure machine is securely anchored to the
floor.
- Always keep machine guards in place.
- Always put start switch in “OFF” position before
plugging in machine.
When using machine:
- Never operate with machine guards missing.
- Always wear safety glasses with side shields (See
ANSI Z87.1)
- Never wear loose clothing or jewelry.
- Never overreach - you may slip and fall into the
machine.
- Never leave machine running while away from it.
1. Always wear protective eye wear when operating
machinery. Eye wear shall be impact resistant, protective
safety glasses with side shields which comply with ANSI
Z87.1 specifications. Use of eye wear which does not comply
with ANSI Z87.1 specifications could result in severe injury
from breakage of eye protection.
2. Wear proper apparel. No loose clothing or jewelry which
can get caught in moving parts. Rubber soled footwear is
recommended for best footing.
3. Do not overreach. Failure to maintain proper working
position can cause you to fall into the machine or cause your
clothing to get caught - pulling you into the machine.
4. Keep guards in place and in proper working order. Do not
operate the machine with guards removed.
5. Avoid dangerous working environments. Do not use
stationary machine tools in wet or damp locations. Keep work
areas clean and well lit. Special electrics should be used when
working on flammable materials.
6. Avoid accidental starts by being sure the start switch is
“OFF” before plugging in the machine.
7. Never leave the machine running while unattended.
Machine shall be shut off whenever it is not in operation.
8. Disconnect electrical power before servicing. Whenever
changing accessories or general maintenance is done on
the machine, electrical power to the machine must be
disconnected before work is done.
- Always shut off the machine when not in use.
When servicing the machine:
- Always unplug machine from electrical power while
servicing.
- Always follow instructions in operators and parts
manual when changing accessory tools or parts.
- Never modify the machine.
Read and follow these simple rules for best results and
full benefits from your machine. Used properly,
Wellsaw’s machinery is among the best in design and
safety. However, any machine used improperly can be
rendered inefficient and unsafe. It is absolutely
mandatory that those who use our products be properly
trained in how to use them correctly. They should read
and understand the Operators and Parts manual as well
as all labels affixed to the machine. Failure in
following all of these warnings can cause serious
injuries.
9. Maintain all machine tools with care. Follow all
maintenance instructions for lubricating and the changing of
accessories. No attempt shall be made to modify or have
makeshift repairs done to the machine. This not only voids
the warranty but also renders the machine unsafe.
10. Secure work. Use clamps or a vise to hold work when
practical. It is safer than using your hands and it frees both
hands to operate the machine.
11. Never brush away chips while the machine is in
operation.
12. Keep work area clean. Cluttered areas invite accidents.
13. Remove adjusting keys and wrenches before turning the
machine back on.
14. Use the right tool. Don’t force a tool or attachment to do
a job it was not designed for.
15. Use only recommended accessories and follow
manufacturers instructions pertaining to them.
16. Keep hands in sight and clear of all moving parts and
cutting surfaces.
17. All visitors should be kept at a safe distance from the
work area. Make workshop completely safe by using
padlocks, master switches, or by removing starter keys.
18. Know the tool you are using - its application, limitations,
and potential hazards.
WARNING
Machinery general safety warnings

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19. Some dust created by power sanding, sawing, grinding,
drilling and other construction activities contains chemicals
known to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
-Lead from lead based paint
-Crystalline silica from bricks and cement and other masonry
products, and
-Arsenic and chromium from chemically treated lumber
20. Your risk from those exposures varies, depending on how
often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work with
approved safety equipment, such as those dust masks that are
specifically designed to filter out microscopic particles.
1. Always wear leather gloves when handling a saw blade.
The operator shall not wear gloves when operating the
machine.
2. All doors shall be closed, all panels replaced, and all other
safety guards in place prior to the machine being started or
operated.
3. Be sure that the blade is not in contact with the workpiece
when the motor is started. The motor shall be started and you
should allow the saw to come to full speed before bringing the
workpiece into the saw blade.
4. Keep hands away from the blade area. See figure A.
5. Remove any cut off piece carefully while keeping your
hands free from the blade area.
6. Saw must be stopped and electrical supply must be cut off
before any blade replacement or adjustment of blade support
mechanism is done, or before any attempt is made to change
the drive belts or before any periodic service or maintenance is
performed on the saw.
7. Remove all loose items and any unnecessary work pieces
from the area before starting machine.
8. Bring adjustable saw guides and guards as close as possible
to the work piece.
Figure A Figure B
General Electrical Cautions
This saw should be grounded in accordance with the National
Electrical Code and local codes and ordinances. This work
should be done by a qualified electrician. The saw should be
grounded to protect the user from electrical shock.
Wire sizes:
Caution: for circuits which are far away from the electrical
service box, the wire size must be increased in order to deliver
ample voltage to the motor. To minimize power losses and to
prevent motor overheating and burnout, the use of wire sizes
for branch circuits or electrical extension cords according to
the following table is recommended:
Conductor Length AWG (American wire gauge) number
240 volt lines 120 volt lines
0-50 feet No. 14 No. 14
50-100 feet No. 14 No. 12
Over 100 feet No. 12 No. 8
9. Always wear protective eye wear when operating, servicing
or adjusting machinery. Eye wear shall be impact resistant,
protective safety glasses with side shields complying with
ANSI Z87.1 specifications. Use of eye wear which does not
comply with ANSI Z87.1 specifications could result in severe
injury from breakage of eye protection. See figure B.
10. Non-slip footwear and safety shoes are recommended. See
figure C.
11. Wear ear protectors (plugs or muffs) during extended
periods of operation. See figure D.
12. The workpiece, or part being sawed, must be securely
clamped before the saw blade enters it.
13. Remove cut off pieces carefully, keeping hands away
from saw blade.
14. Saw must be stopped and electrical supply cut off or
machine unplugged before reaching into cutting area.
15. Avoid contact with coolant, especially guarding your
eyes.
Figure C Figure D
Safety instructions on sawing systems

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Table of Contents
GENERAL
Receiving and Installation...................................................2
Limited Warranty................................................................. 2
Safety Warnings and Instructions.......................................3
Specifications and Features...............................................5
Notes on Sawing ................................................................6
Trouble Shooting................................................................6
Placing the Blade on Saw...............................................8
Wheel Pitch Adjustment..................................................8
Drive Wheel Adjustment..................................................8
Variable Speed Drive......................................................8
Gear Box Repair.............................................................8
Fixed Vise Jaw................................................................8
Sliding Vise Jaw..............................................................8
Hydraulic Feed Control...................................................9
Blade Brush ....................................................................9
Motor Switch...................................................................9
Servicing the Blade Guides..............................................9
Blade Guide Alignment ....................................................9
Recommended Service Kit..................................................9
Maintenane.........................................................................10
Sequence of Operation.......................................................11
Frame Assembly................................................................12
Bed Assembly....................................................................14
Leg & Chip Pan .................................................................16
Blade Brush Assembly.......................................................21
Rite Tensioning Device......................................................18
Coolant System.................................................................20
Blade Guide Assembly ......................................................22
Hydraulic Cylinder .............................................................24
Flow Control Assembly......................................................25
Motor & Gear Box..............................................................26
Electrical Controls..............................................................28
Electrical Schematic...........................................................30
Backlash Adjustment Proceedure......................................31
Speed & Feed Selection.................................................... 32
Standard Features
• Spring-Loaded Carbide Guides with Rollers
• Combination Reduction Gearbox and Ring & Pin-
ion Blade Drive
• Baldor® Motor
3hp motor 3 phase TEFC
2hp single phase ODP
• Infinitely Variable Blade Speeds
• Rite-Tension® Blade Tensioning Device
• Wet Cutting System
• Powered Blade Brush
• 110 Volts at Controls
• Overload and Undervoltage Protection
• Precision Ground Bed and Vise Jaws
• Quick Acting Vise
• Adjustable Stock Stop
• Auto Shut-Off at End of Cut
• OSHA Blade Guarding
• Tiger-Tooth® Bi-Metal Blade
• Coolant for Initial Start-Up
Available Factory Options
Flush Hose with 8.5 GPM Pump | Powered Frame
Raise and/or Powered Vise | Laser Line Pointer |
Casters (Set of 4, 2 Locking) | NFPA Electrics (with
Disconnect) | Work Light with Transformer | Stock
Stand, 18" | 5' Non-Powered Roller Conveyor | 10'
Non-Powered Conveyors
Please Contact Factory for Additional Options
Other Models in the 1318 Family
Model 1338 with 38" Width Capacity
Model 1316S Swivel Head Miter Saw to 60°
All Models Available with PLC Controlled
Semi-Automatic Operation
Wellsaw® |2829 N. Burdick Street |Kalamazoo, MI 49004 |Phone: [phone] |Fax: [phone] |Web: www.wellsaw.com
Specifications
Capacity:
Rectangular 13” high x 18” wide
Round 13”
at 45°11” high x 10” wide
blade size 1” x .035 x 12’6” (150”)
Blade Speeds Infinitely Variable, 70-375 SFPM
Blade Guides Carbide Guides with Rollers
Blade Tension Manual Rite-Tension
Electrical Options 3hp - 208-230-460/60/3
2hp - 115-208-230/60/1
Coolant System 8 gallon tank capacity
Submersible pump / 3GPM
Vise Control Quick Acting Manual Screw
Swivel Vise to 45°
Feed Control Variable Hydraulic
Band Wheels 15” Diameter Cast Iron
Floor Area: 40” W x 84” L
Shipping weight: 1050 Lbs.