Wen 6560 User manual

Model # 6560
6-INCH BENCHTOP
JOINTER
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Your new tool has been engineered and manufactured to WEN’s highest standards for dependability,
ease of operation, and operator safety. When properly cared for, this product will supply you years
of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings,
and cautions. If you use your tool properly and for intended purpose, you will enjoy years of safe,
reliable service.
IMPORTANT:
NEED HELP? CONTACT US!
Have product questions? Need technical support?
Please feel free to contact us at:
800-232-1195
[email protected]
WENPRODUCTS.COM
(M-F 8AM-5PM CST)
WEN

TABLE OF CONTENTS
Technical Data 2
3
4
5
7
7
10
13
13
14
16
General Safety Rules
Specific Safety Rules For Jointer
Electrical Information
Know Your Jointer
Assembly and Adjustments
Operation
Exploded View and Parts List
Warranty
TECHNICAL DATA
Model Number:
Motor:
Rotations Per Minute:
Max Width of Cut:
Number of Blades
Cuts Per Minute:
Table Size:
Fence Size:
Dust Port:
Fence Angle:
Product Dimensions:
Weight:
6560
120 V, 60 Hz, 10A
10,000 RPM
6-1/8 inch
2 blades
20,000 cuts per minute
28-5/8 x 6-1/4 inch
22-3/4 x 4 inch
2-1/2 inch
45 degrees in either direction
28.5 x 20 x 14 inches
80 pounds
2
Maintenance
Troubleshooting

3
GENERAL SAFETY RULES
Safety is a combination of common sense, staying alert and knowing how your item works. SAVE THESE SAFE-
TY INSTRUCTIONS.
WARNING: To avoid mistakes and serious injury, do not plug in your tool until the following steps
have been read and understood.
1. READ and become familiar with this entire instruction manual. LEARN the tool’s applications, limitations, and
possible hazards.
2. AVOID DANGEROUS CONDITIONS. Do not use power tools in wet or damp areas or expose them to rain.
Keep work areas well lit.
3. DO NOT use power tools in the presence of flammable liquids or gases.
4. ALWAYS keep your work area clean, uncluttered, and well lit. DO NOT work on floor surfaces that are slippery
with sawdust or wax.
5. KEEP BYSTANDERS AT A SAFE DISTANCE from the work area, especially when the tool is operating.
NEVER allow children or pets near the tool.
6. DO NOT FORCE THE TOOL to do a job for which it was not designed.
7. DRESS FOR SAFETY. Do not wear loose clothing, gloves, neckties, or jewelry (rings, watches, etc.) when op-
erating the tool. Inappropriate clothing and items can get caught in moving parts and draw you in. ALWAYS wear
non-slip footwear and tie back long hair.
8. WEAR A FACE MASK OR DUST MASK to fight the dust produced by sawing operations.
WARNING: Dust generated from certain materials can be hazardous to your health. Always oper-
ate the tool in a well-ventilated area and provide for proper dust removal. Use dust collection systems
whenever possible.
9. ALWAYS remove the power cord plug from the electrical outlet when making adjustments, changing parts,
cleaning, or working on the tool.
10. KEEP GUARDS IN PLACE AND IN WORKING ORDER.
11. AVOID ACCIDENTAL START-UPS. Make sure the power switch is in the OFF position before plugging in
the power cord.
12. REMOVE ADJUSTMENT TOOLS. Always make sure all adjustment tools are removed from the saw before
turning it on.
13. NEVER LEAVE A RUNNING TOOL UNATTENDED. Turn the power switch to OFF. Do not leave the
tool until it has come to a complete stop.
14. NEVER STAND ON A TOOL. Serious injury could result if the tool tips or is accidentally hit. DO NOT store
anything above or near the tool.

4
15. DO NOT OVERREACH. Keep proper footing and balance at all times. Wear oil-resistant rubber-soled foot-
wear. Keep the floor clear of oil, scrap, and other debris.
16. MAINTAIN TOOLS PROPERLY. ALWAYS keep tools clean and in good working order. Follow instruc-
tions for lubricating and changing accessories.
17. CHECK FOR DAMAGED PARTS. Check for alignment of moving parts, jamming, breakage, improper
mounting, or any other conditions that may affect the tool’s operation. Any part that is damaged should be properly
repaired or replaced before use.
18. MAKE THE WORKSHOP CHILDPROOF. Use padlocks and master switches and ALWAYS remove start-
er keys.
19. DO NOT operate the tool if you are under the influence of drugs, alcohol, or medication that may affect your
ability to properly use the tool.
20. USE SAFETY GOGGLES AT ALL TIMES that comply with ANSI Z87.1. Normal safety glasses only have
impact resistant lenses and are not designed for safety. Wear a face or dust mask when working in a dusty environ-
ment. Use ear protection such as plugs or muffs during extended periods of operation.
GENERAL SAFETY RULES
SPECIFIC RULES FOR THE JOINTER
1. Whenever adjusting or replacing any parts on the jointer, turn the switch OFF and unplug the power source.
2. Make sure all guards are properly attached and securely fastened.
3. Make sure all moving parts are free from interference.
4. Always wear eye protection or face shield.
5. Make sure blades are aligned and properly attached to the cutterhead.
6. Do not plug in the jointer unless the switch is in the off position. After turning the switch on, allow the jointer to
come to full speed before operating.
7. Keep hands clear of all moving parts and cutting surfaces. Handle the workpiece correctly. Protect your hands
from possibly injury.
8. Use quality lumber. Blades last longer and cuts are smoother with higher quality wood.
WARNING: For your own safety, read all of the instructions and precautions before operating the tool.
WARNING: Operation of any power tool can result in foreign objects being thrown into your eyes which can
result in severe eye damage. Always wear safety goggles complying with United States ANSI Z87.1 (shown on
package) before commencing power tool operation.
CAUTION: Always observe the following safety precautions:

5
SPECIFIC RULES FOR THE JOINTER
ELECTRICAL INFORMATION
GROUNDING INSTRUCTIONS
IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of least resistance
for an electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an
equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is
properly installed and grounded in accordance with ALL local codes and ordinances.
DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the outlet, have the proper outlet installed by a
licensed electrician.
IMPROPER CONNECTION of the equipment grounding conductor can result in electric shock. The conduc-
tor with the green insulation (with or without yellow stripes) is the equipment grounding conductor. If repair or
replacement of the electric cord or plug is necessary, DO NOT connect the equipment grounding conductor to a
live terminal.
CHECK with a licensed electrician or service personnel if you do not completely understand the grounding instruc-
tions or whether the tool is properly grounded.
CAUTION: In all cases, make certain the outlet in question is properly grounded. If you are not sure, have a li-
censed electrician check the outlet.
9. Do not joint material shorter than 8-1/8”, narrower than 3/4”, or thinner than 1/4”.
10. Never make jointing cut deeper than 1/8”.
11. Support the workpiece adequately at all times during operation; maintain control of the workpiece.
12. Do not back the work towards the infeed table.
13. Take precautions against kickback. Do not permit anyone to stand or cross in line of cutterhead’s rotation.
Kickback or thrown debris will travel in this direction.
14. Turn switch off and disconnect power whenever jointer is not in use.
15. Replace blades as they become damaged or dull.
16. Use push block/push sticks for jointing material narrower or thinner than 3 inches.

6
WARNING: This tool is for indoor use only. Do not expose to rain or use in damp locations.
Guidelines for using extension cords
Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy
enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting
in loss of power and overheating. The table below shows the correct size to be used according to cord length and
nameplate ampere rating. When in doubt, use a heavier cord. The smaller the gauge number, the heavier the cord.
Make sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord
or have it repaired by a qualified person before using it.
Protect your extension cords from sharp objects, excessive heat and damp/wet areas.
Use a separate electrical circuit for your tools. This circuit must not be less than a #12 wire and should be protected
with a 10 A time-delayed fuse. Before connecting the motor to the power line, make sure the switch is in the OFF
position and the electric current is rated the same as the current stamped on the motor nameplate. Running at a
lower voltage will damage the motor.
WARNING: This tool must be grounded while in use to protect the operator from electric shock.
ELECTRICAL INFORMATION
AMPERAGE REQUIRED GAUGE FOR EXTENSION CORDS
25 ft. 50 ft. 100 ft. 150 ft.
10 A 14 gauge 12 gauge 10 gauge 8 gauge

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UNPACKING
Check to make sure all above items are accounted for before attempting to assemble and operate your jointer.
WARNING: Do not attempt assembly if parts are missing. Use this manual to order replacement parts.
7
KNOW YOUR JOINTER
ASSEMBLY AND ADJUSTMENTS
Infeed Table
Power Switch
Crank Handle
Dust Port
Blade Guard
A - Jointer
B - Fence
C - Fence Tilting Handle with Spacer
D - Fence Bracket Assembly
E - Fence Support
F - Spring
G - Fence Sliding Handle with Spacer
H - Locking Plate Assembly
I - Filter Bag
J - Connector
K - Support Segment
L - Dust Chute
M - Push Block
N - Push Stick
Hardware Bag Includes:
- M8X20 Socket Head Bolts (8)
- 8mm Lock Washer (6)
- 3, 4, 5 and 6 mm Hex Wrench
Outfeed Table
Fence
ABCD
E
FGH
IJ
KLMN

88
ASSEMBLY AND ADJUSTMENTS
ATTACHING THE FENCE SUPPORT ASSEMBLY
1. Attach the fence support (Fig. A - 3) to the jointer with socket
head bolts and lock washers.
2. Insert the locking plate assembly (Fig. A - 4) into the support.
Position the plate so that pins are against the bottom edge of the
support.
3. Secure the plate in position with the fence sliding handle (Fig.
A - 1) and the spacer (Fig. A - 2).
INSTALLING THE FENCE AND FENCE BRACKET
1. Attach the fence (Fig. B - 3) to the fence bracket assembly (Fig.
B - 2) with four socket head bolts and lock washers.
2. Slide the fence and the bracket over and onto the dovetails of
the support (Fig. B - 4) and the locking plate (Fig. A - 4).
3. Continue to slide the fence forward so that the fence is over
the jointer’s table and the blade guard (Fig. B - 5) rests against the
fence. The entire width of the cutter head should still be covered
by the blade guard. Secure the bracket in position with the fence
sliding handle (Fig. A - 1).
4. Insert the fence tilting handle (Fig. B - 1) with a spacer through
the right link and thread through to the left link.
5. Make sure the limit plate (Fig. C - 3) is resting in the slot of the
block (Fig. C - 4). Position the fence against the shaft (Fig. C - 2)
and lock the fence in position with the fence tilting handle (Fig.
B - 1).
6. Place a combination square (not included) against the face of
the fence and the table surface. The fence and table must be at
a 90 degree angle to each other. If not, loosen the tilting handle
(Fig. B - 1) and the hex nut (Fig. C - 5) and turn the shaft (Fig. C
- 6) with a screw driver until the fence is square. Secure it back in
position by tightening the hex nut (Fig. C - 5).
7. Use a bevel gauge or a protractor to check the 45-degree in-
ward and outward limit stops. The 45-degree inward stop (Fig. C
- 1) is the hex head bolt located beneath the shaft. The 45-degree
outward stop (Fig. B - 6) is centered at the top of the backside of
the fence (Fig. B - 3). If adjustments are needed, loosen the hex
nut on either stop, turn the hex head bolt to the proper position
and secure in place again with the hex nut.
Fig. A
1
2
3
4
Fig. B
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2
3
4
5
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Fig. C
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6
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9
ASSEMBLY AND ADJUSTMENTS
INSTALLING THE DUST CHUTE
Slide the dust chute (Fig. D - 1) onto the end of the chip exhaust (Fig. D - 2). Tighten the pan head screw.
INSTALLING THE HALF BAG DUST COLLECTION SET
The half bag dust collection set is designed to provide dust collection for woodworking tools using the 2.5-inch
diameter dust exhaust port. The filter bag attaches to a 30-gallon trash can or a 30-gallon plastic trash bag for easy,
convenient saw dust collection and disposal.
For dust collection with a trash can:
1. Place the spring (Fig. E - 5) inside of the filter bag arm (Fig. E - 4).
2. Slide the arm with the spring over the dust exhaust port (Fig. E - 6).
3. Place the band (Fig. E - 3) of the bag over the rim of the trash can (Fig. E - 1) and secure the bag in place by
tightening the strap (Fig. E - 2).
For dust collection with a trash bag:
1. Assemble the bag support (Fig. F - 3). Slide the connectors (Fig. F - 1) into the channels of the support segments
(Fig. F - 2).
2. Place the spring (Fig. E - 5) inside of the filter bag arm (Fig. E - 4).
3. Slide the arm with the spring over the dust exhaust port (Fig. E - 6).
4. Slide the plastic trash bag inside and over the bag support (Fig. G - 2) let the bag overlap 3 to 4 inches.
5. Place the band of the filter bag (Fig. G - 1) over and into the channel of the bag support.
6. Secure it in position by tightening the strap.
Fig. D
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Fig. E Fig. G
Fig. F
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2
1
2

POSITIONING THE FENCE
The fence can be positioned to plain the wood at any angle from 45 degrees inward to 45 degrees outward. Before
adjusting the fence’s position, make sure the power is turned off and the unit is unplugged. To adjust the fence::
1. Loosen the fence tilting handle. This handle is spring loaded. To loosen the handle, it is necessary to gently pull
the handle away from the fence support release and turn. Continue until loosened.
2. Manually tilt the fence to desired angle inward or outward. As long as you have set up the machine as described
in the assembly section of this manual, then the fence will hit 45 degrees in either direction. However, it is always
advisable to check your angles with a piece of scrap wood before jointing the real deal.
3. Once the desired angle has been achieved, tighten the tilting handle.
4. The fence can be positioned over the blade so that only the desired width of the blade is exposed. Make sure
the exposed width matches that of the workpiece.
5. Slide the fence forward to the desired position and tighten the fence sliding handle, making sure the fence is
tight and secure.
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OPERATION
Jointing is a surfacing operation in which a small amount of wood is removed from the edges and faces of boards
to smooth and straighten surfaces. This way, the two edges from differing boards can fit together to form a perfect
seamless joint. Of course, you probably already knew all that, otherwise why would you have bought a jointer?
Planing refers to the sizing of lumber to a desired thickness while creating a level surface parallel to the opposite
size of the board. Depth of cut is the term used to indicate how deep the blades will cut into the workpiece.
WARNING: Do not connect the jointer to the power source until all assembly steps have been
completed.
ON/OFF SWITCH (FIG. H - 3)
The ON/OFF switch is located on the front of the jointer. To turn the jointer ON, move the switch to the up posi-
tion. To turn the jointer OFF, move the switch to the down position. Remove the red tab to engage child-safety
lock and prevent unwanted start-ups.
ADJUST THE DEPTH OF CUT
The depth of cut is adjusted by the relative posi-
tioning of the infeed table with respect to the cut-
terhead. The infeed table (Fig. H - 1) can be raised
or lowered using the hand wheel (Fig. H - 2). Turn-
ing the hand wheel clockwise will raise the infeed
table, causing less wood to be removed from the
workpiece. Turning the hand wheel counterclock-
wise will lower the infeed table, causing more wood
to be removed from the workpiece. Do not make
jointing or planing cuts deeper than 1/8 of an inch.
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Fig. H
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